Table Of Contents - BPW ECO Tronic EBS Operating And Installation Instructions

1 Introduction
1.1 ECO Tronic EBS
1.2 Abbreviations
1.3 Safety information
1.4 System layout
1.5 General components
1.5.1 Location of components in the trailer
1.5.2 Primary features of the Modulator
1.5.3 ECU connector identifi cation
1.5.4 Overview of electrical connections
1.5.5 Wiring diagram - 2M
1.5.6 Wiring diagram - 3M
1.5.7 Overview of pneumatic connections
2 Installation options (Confi gurations)
2.1 Semi and centre axle drawbar trailers
2.1.1 2S/2M and 4S/2M, side by side
2.1.2 4S/3M
2.1.3 2S/2M + SL, side by side
2.2 Drawbar trailers (full trailers)
4S/3M
3 Chassis installation
3.1 Mounting of the Modulator
3.1.1 Position without Trailer Roll Stability (TRS) 22
function
3.1.2 Position with Trailer Roll Stability (TRS)
function
3.1.3 Identifi cation of ECO Tronic EBS ports
and fi xing
- Main Modulator
- Additional Modulator
3.1.4 Painting - protected areas
3.1.5 Mounting
3.2. Electrical wiring
3.2.1 Wiring schematic
3.2.2 Wiring diagram
3.2.3 Auxiliary equipment wiring
3.2.4 General installation recommendations
- cabling
3.2.5 General installation recommendations
- ISO 7638
3.2.6 General installation recommendations
- junction box
3.2.7 POWER / DIAG /Sensor / AUX cabling
3.2.8 POWER (ISO 7638) connections
3.2.9 POWER (ISO 1185) /
Super AUX connections
3.2.10 DIAG connections
3.2.11 DIAG / Side of vehicle connection
Page
3.2.12 Connectors / Blanking plugs
3.2.13 Sensor / AUX plugs
3.2.14 Sensor / AUX connections
3.2.15 Sensor connections / cabling
4
3.2.16 COLAS
3.2.17 Auxiliary equipment wiring
7
3.2.18 Multimeter measurements
8
4 Piping
9
4.1 Pipe recommendations
4.2 Brake piping layout
10
4.2.1 2M, 3-axle semi trailer, side by side
11
4.2.2 3M, 3-axle semi trailer
13
4.2.3 3M, 2-axle drawbar trailer (full trailer)
14
4.3 Air suspension system piping layout
15
Air suspension levelling valve, COLAS
16
and ILAS
17
5 Operating and installation instructions
5.1 Brake system
5.1.1 Coupling heads
18
5.1.2 Trailer Control Module TrCM
19
5.1.3 Trailer Control Module TrCM +
20
5.1.4 Brake lining wear sensoring
5.2 Air suspension
21
5.2.1 Standard air suspension valve
5.2.2 Level adjustable air suspension valve
5.2.3 Air suspension valve with zero point
adjustment
5.2.4 COLAS
5.2.5 ILAS
5.2.6 Shut-off cock
5.2.7 3/2-ways magnetic valve
23
5.2.8 Steering axle lock application
24
5.3 Soft Docking
6 Hazardous Goods / ADR Installations
26
27
7 Programming
28
29
8 System diagnostics
30
31
8.1 System diagnostics
32
8.1.1 Warning lamp
8.1.2 System check procedure
33
8.1.3 Power up ECO Tronic EBS
8.1.4 Other errors shown by the warning lamp
34
35
8.2 Diagnostic Trouble Codes (DTC)
36
37
9 Recommended maintenance schedule
38

Table of Contents

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