Kenwood TK-2180 Modification Information
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Kenwood TK-2180 Modification Information

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Modification Information
For
TK-2180/ 3180/
TK-2180/ 3180/
7180/ 8180
7180/ 8180
Version:
Last Updated:
Language:
1.13 USA
Aug, 2004
English

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Summary of Contents for Kenwood TK-2180

  • Page 1 Modification Information TK-2180/ 3180/ TK-2180/ 3180/ 7180/ 8180 7180/ 8180 Version: 1.13 USA Last Updated: Aug, 2004 Language: English...

  • Page 3: Table Of Contents

    25-pin D-Sub ACC Connector......3 2.7.7 Configuration of VGS-1 ........ 27 14-pin Universal Connector ......4 2.7.8 Install the Board to TK-2180/ 3180....27 Front Panel Terminal ........5 2.7.9 Install the Board to TK-7180/ 8180....28 Modification of Serial Port Level ..... 5 2.7.10...

  • Page 5: Terminal Function

    1 TERMINAL FUNCTION This section describes Input/Output terminals of the transceiver. Modular Mic Jack (8-Pin Connector) (TK-7180/ 8180 only) The 8-pin microphone connector is located on the front panel of the TK-7180/ 8180 transceivers. A user can use the connector to communicate with KMC-35/36 or use the Figure 1-1 8-pin Modular Mic Jack transceiver with KMC-9C as a base station.

  • Page 6: 26-Pin Accessory Connector

    MAN DOWN NC (TK-7180/8180) Input Mic Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V (TK-2180/3180) AUDIH Input Mic Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V (TK-7180/8180) Output;...

  • Page 7: 25-Pin D-Sub Acc Connector

    1 TERMINAL FUNCTION 25-pin D-Sub ACC Connector (TK-7180/ 8180 only) The 25-pin ACC connector is located on the rear panel of Figure 1-2 25-pin D-Sub ACC Connector the TK-7180/ 8180 transceivers and you can connect external devices, such as the KDS-100, to this connector. Table 1-3 25-pin D-Sub ACC Connector Pin Assignment Signal Input/ Output...

  • Page 8: 14-Pin Universal Connector

    1 TERMINAL FUNCTION 14-pin Universal Connector (TK-2180/ 3180 only) The 14-pin connector is available on the TK-2180/ 3180 transceivers and you can connect external devices to this connector. Figure 1-3 14-pin Universal Connector Table 1-4 14-pin Universal Connector Pin Assignment...

  • Page 9: Front Panel Terminal

    1 TERMINAL FUNCTION Front Panel Terminal Modification of Serial Port Level (TK-7180/ 8180 only) (TK-7180/ 8180 only) The front panel terminal is equipped with the 14-pin connector. The TXD2 and RXD2 of the 25-pin connectors are configured at the C MOS level (0/ 5 V) as a factory default Table 1-5 The Front Panel Terminal Pin Assignment setting.
  • Page 10 1 TERMINAL FUNCTION • Remove the top packing. 2. Remove the R622, R621, R625, R630, R629, R636 (A) Chip Jumpers (R92-0670-x5), and add the Chip Jumpers to R626, R627, R628, R631, R634, R637 (B). • Remove 4 screws and the shielding plate. 3.
  • Page 11 1 TERMINAL FUNCTION Version: 1.13 USA Modification Information...

  • Page 12: Connect Optional Devices

    2 CONNECT OPTIONAL DEVICES Ignition Sense Cable Table 2-2 Mechanical Parts Part Name Remarks (TK-7180/ 8180 only) UL1015 AWG18, 19A max, 1 Lead Wire Connect the Ignition Sense Cable (KCT-46) to the Color: Yellow TK-7180/ 8180 transceivers. Body PVC, Color: Black Mini Blade Terminal Terminal: TCQ21...
  • Page 13 3. Connect the plug-form end of the KCT-46 cable to the yellow cable terminal of the transceiver. 2. Remove the shielding cover of the yellow cable terminal. 4. Connect the other end of the KCT-46 cable to the Ignition Line of the vehicle.

  • Page 14: Cable

    2 CONNECT OPTIONAL DEVICES KCT-40 Cable Table 2-5 Mechanical Parts Part Name Remarks (TK-7180/ 8180 only) Housing MOLEX: 39-03-3157 You can install the connection cable (KCT-40) for external Terminal MOLEX: 1855T (L) devices to the TK-7180/ 8180 transceivers. This section describes how to connect the KCT-40 cable to the TK- Cover 521156...

  • Page 15: Standard Specifications

    2 CONNECT OPTIONAL DEVICES Pin No. KDS-100/ Function Specification D-sub 25-pin Molex 15-pin D-Sub25 Function KGP-2A/B Pin number Pin number Function Detected Signal Output 740 mVp-p with standard moduration Non De-emphasis/ Non Squelched AIO5 Same as Pin No.8 AIO4 Same as Pin No.8 AIO8 TXS/ LOK AIO3...

  • Page 16: Description

    GPS Auto/Polling capability (Install GPS unit into the modulation input/ output terminals. FleetSync compatible KDS-100 or Transciver) mobile transceivers,Kenwood TK-7100/ 8100/ 780/ 880/ • Radio Remote (For PC2 Protocol compatible Radio) 7150/ 8150/7180/ 8180/ x60G series or etc, support the KDS-100.

  • Page 17: Appearance

    2 CONNECT OPTIONAL DEVICES 2.3.4 Appearance Electrical Specifications Table 2-11 Electrical Specifications Top Panel Measurement Item Spec. Condition Modem Encode DO: 511random 700+/- defualt Level pattern/ 600ohm 20mVrms Modem Encode DO: 1200Hz/ 100 - 1000 Level Range 600ohm mVrms Figure 2-5 Top Panel Modem Decode DI: 1200Hz/ 100 - 1000...

  • Page 18: Install Kds-100

    The configuration data is written to the transceiver. Note: To use KDS-100 with PC2 Protocol (Ver2), the above setting is neccessary. KENWOOD recomend PC2 Protocol for KDS- 100 connection. By using PC2 Protocol, Radio remote feature will be available. To use the current PC protocol (Ver1) for connect KDS-100, skip the process 8.

  • Page 19: Configuration Using Kpg-71D

    To configure KDS-100, use FPU KPG-71. For PC2 connection, use FPU version 1.30 or later, and use latest firmware (Check sum=7AC5) or later. You can downroad them from Dealer Tools of KENWOOD Dealer Web site. 1. Open KPG-71D. 2. Read data from KDS-100.

  • Page 20: Kgp-2A/ 2B

    2 CONNECT OPTIONAL DEVICES KGP-2A/ 2B 6. Select “KGP-2A/ 2B” from the External Device pulldown menu. The necessary functions to operate the KGP-2A/ 2B (TK-7180/ 8180 only) are automatically assigned to each port. You can connect the GPS receiver (KGP-2A/ 2B) to the TK-7180/ 8180 to utilize the location data of the transceiver.

  • Page 21: Description

    2 CONNECT OPTIONAL DEVICES KRK-10 2.5.4 Appearance (TK-7180/ 8180 only) You can install the KRK-10 to the TK-7180/ 8180 transceivers. This remote kit allows a user to use the transceiver remotely from the separate panel. This section describes the installation of KRK-10. 2.5.1 Description This kit allows a user to use the transceiver remotely from the separate panel.

  • Page 22: Electrical Specifications

    2 CONNECT OPTIONAL DEVICES 2.5.5 Electrical Specifications MIL810-C MIL810-D MIL-810E MIL-810F 503.4/ 503.1/ 503.2/ 503.3/ Temp. Terminal Specifications Procedure Shock Procedure Procedure Procedure I, II Table 2-16 Terminal Specifications Solar 505.1/ 505.2/ 505.3/ 505.4/ PCB interconnection connector: E40-6378-x5 (14-pin Radiation Procedure Procedure Procedure...

  • Page 23: Install Krk-10

    2 CONNECT OPTIONAL DEVICES 2.5.8 Install KRK-10 • Remove the cable from the panel. 1. Remove the panel. Lift the rear panel by widening two side tabs, using a flat-head screw driver, or etc. Then, pull upward to remove the rear panel from the transceiver body. 3.
  • Page 24 2 CONNECT OPTIONAL DEVICES • Lock the cover. • Insert the cable into the connector of the transceiver as shown on the figure. • Insert the connector cover and install the flat cable. CAUTION MAKE SURE THAT THE METAL CONTACTS OF FLAT CABLE ARE FACING DOWNWARD WHEN THE FLAT CAUTION CABLE IS INSERTED INTO THE CONNECTOR.
  • Page 25 2 CONNECT OPTIONAL DEVICES 8. Insert 14-pin connector at the one end of the interface 10. Install the rubber cap to the main panel and secure the cable (E30-7514-x5) into the connector (CN3) of the cover with two sems screws (black) (N99-2040-x5). interface board (A/2) of the main panel.

  • Page 26: Kap-2

    2 CONNECT OPTIONAL DEVICES KAP-2 Part Name Remarks UL1007 AWG26, 6-pin Cable, Cable Length: 200 mm (TK-7180/ 8180 only) Bushing PVC Color: Black The optional KAP-2 cable is available for the TK-7180/ 8180 transceivers. This cable allows you to add the PA, Packing Si-Rubber Horn Alert, and EXT SP functions.

  • Page 27: Standard Specifications

    2 CONNECT OPTIONAL DEVICES Table 2-22 CN2/4 Pin Specifucation The KAP-2 canbe controlled by turning the HA function on and off and by using a signaling decode output. The relay has a capability of current 2A maximum to work a Name Description horn relay of vehicle.

  • Page 28: Install Kap-2

    2 CONNECT OPTIONAL DEVICES 2.6.7 Install KAP-2 3. Insert the 6-pin connector of the connection cable . 1. Remove the chassis of the TK-7180/ 8180 transceivers. • Lift the top cover by widening two side tabs, using a flat-head screw driver etc. Then, pull upward to remove the top cover from the transceiver body.
  • Page 29 2 CONNECT OPTIONAL DEVICES 6. Insert the 6-pin connector of the connection cable into 8. Plug a lead wire with the connector (E37-1114-x5) into the interface board (CN2). the connector (CN3) on the Relay PCB, then plug another end into the connector (CN428) on the TX-RX PCB.

  • Page 30: Description

    Terminal Specifications Table 2-27 Terminal Specifications 2.7.1 Description PCB interconnection connector: E40-6358-x5 (8) (26-pin Board to Board Connector) The VGS-1 is an optional voice recording/ playback unit for the Kenwood transceivers. NAME CONTENT REMARKS Number Busy 2.7.2 Features BUSY...

  • Page 31: Standard Specifications

    2.7.5 Standard Specifications Unit is not provided. (Obtain through the body) 2.7.6 Supplied Accessories Table 2-29 Supplied Accessories Name Part Number Remarks 2.7.8 Install VGS-1 to TK-2180/ 3180 Instruction B62-1741-x0 7 languages Manual 1. Remove two screws on the cover. Cushion A...

  • Page 32: Install The Board To Tk-7180/ 8180

    2 CONNECT OPTIONAL DEVICES 2. Insert the tweezers into the screw hole and then lift the 5. Peel off the tape cover of the Spacer (J30-1292-x4), cover. and attach it to the space as illustrated. 6. Reinstall the cover and battery pack. 3.

  • Page 33: Configuration Using Kpg-89D

    2 CONNECT OPTIONAL DEVICES 5. Select “Optional Board” > “VGS-1” TK-2180/ 3180 Transceivers TK-7180/ 8180 Transceivers 3. Reinstall the shielding plate, top rubber packing, and 6. Select “Edit” > “Optional Features> VGS Tab”. the top case to the transceiver. The Optional Features window appears.

  • Page 34: Connect Third Party Options

    3 CONNECT THIRD PARTY OPTIONS Voice Scrambler Board • Solder the position between E53 and E54. You can install the optional board, such as a Voice After Scrambler board, to the transceiver. This section Default Modification describes how to install the TRANSCRYPT SC20-460 to the transceiver.
  • Page 35 6. For the TK-7180/8180, cut out the cushion tape and cloth as same size as the SC20-460 PCB. • As for the TK-2180/3180, cut out the cloth as 27mm x 80mm and as 20mm x 25mm for the adhesive cushion tape.

  • Page 36: Install Sc20-460 To Tk-2180/ 3180

    3.1.2 Install SC20-460 to TK-2180/ 3180 3.1.3 Connection with SC20-460 1. Remove two screws that hold the cover. TK-2180/ 3180 SC20-460 Terminal name 2. Insert the tweezers into the screw hole and then lift the cover. BIN.CODE 8 OPT5 3. Remove the jumper R670 and R659.

  • Page 37: Install Sc20-460 To Tk-7180/ 8180

    3 CONNECT THIRD PARTY OPTIONS 3.1.4 Install SC20-460 to TK-7180/ 8180 5. Insert a flat cable, and install a panel to the transceiver. 1. Remove the panel. Unlatch the rear panel by widening two side tabs, using a flat-head screw driver, etc. Then, pull forward 3.1.5 Connection with SC20-460 to separate the front panel from the transceiver body.
  • Page 38 3 CONNECT THIRD PARTY OPTIONS 4. Select ”.The Extended “Edit” > “Extended Function Function window appears. TK-2180/ 3180 transceivers TK-7180/ 8180 transceivers 5. Select “Voice Scrambler” from the Optional Board edit box. “Edit > Zone Information > Channel Edit or GID Edit”...

  • Page 39: Ani Board

    3 CONNECT THIRD PARTY OPTIONS ANI Board • Confirm that G, A, and P are soldered (bridged). You can install the ANI board to the transceiver. This section describes how to install the CIMARRON QE-2 to the transceiver. Refer to the following URL for the information about the ANI board (QE-2).

  • Page 40: Install Qe-2 To Tk-2180/ 3180

    7. Attach the cushion tape and the adhesive tape OPT5 supplied with the QE-2 to the QE-2 board. Man Down Blue OPT6 • Stick the cushion to both sides of the TK-2180/ OPT3 3180 transceivers. OPT1 CH BUSY Emergency Adhesive tape...

  • Page 41: Install Qe-2 To Tk-7180/ 8180

    3 CONNECT THIRD PARTY OPTIONS 4. Peel off the cover of the tape on the rear surface of the QE-2 board and attach the board in the position TK-7180/8180 shown in the figure. QE-2 Color Terminal name RXD1 TXD1 TXD2 Man Down Blue RXD2...

  • Page 42: Configuration Using Kpg-89D

    FleetSync PTT ID before selecting PTT ID type to “ANI Board”, it will be reset to off when you select ANI TK-2180/ 3180 Transceivers Board for PTT ID type or Optional board selecting. Please confirm it before writing data into the radio.

  • Page 43: Man Down Switch

    (TK-2180/ 3180 only) PCB. You may not be able to install the Man Down Switch You can install the Man Down Switch to the TK-2180/ to the rear of the TX-RX PCB when Scrambler Board, or 3180 transceivers. This section describes how to install ANI Board is already installed to the TK-2180/ 3180 the Man Down Switch to the TK-2180/ 3180 transceivers.

  • Page 44: Install Man Down Switch To The Front Side Of Pcb

    Install the Man Down Switch to the rear surface of the TX- RX PCB. You cannot install the Man Down Switch to the front surface of the TX-RX PCB when the VGS-1, Scrambler Board, and ANI Board is already installed to the TK-2180/ 3180 transceivers. Version: 1.13 USA Modification Information...
  • Page 45 3 CONNECT THIRD PARTY OPTIONS 3. Pull up the tab on the chassis on the figure. 5. Remove 6 screws shown in the figure. 4. Remove the keypad rubber. 6. Slide a panel slightly to lower position, slowly lift up the panel to open to the left side.

  • Page 46: Configuration Using Kpg-89D

    Toolbar. The Read Data from the Transceiver window appears. 3. Click “Read”. The KPG-89D starts reading the configuration data from the TK-2180/ 3180 transceivers. 8. Install the Man Down Switch on the position shown in the figure. 4. Select “Edit”...

  • Page 47: Foot Switch

    3 CONNECT THIRD PARTY OPTIONS Foot Switch 6. Select “Input” from the I/O edit box for the pin that the Foot Switch is installed, and from the “Emergency” Function pull-down menu for the pin. (TK-7180/ 8180 only) A general purpose foot switch can be connected to the TK-7180/8180 transceivers.

  • Page 48: External Gps Unit

    3 CONNECT THIRD PARTY OPTIONS External GPS Unit 2. Connect the D-sub 25-pin connector to the TK-7180/ 8180 transceivers. (TK-7180/ 8180 only) You can install the GPS receiver to the TK-7180/ 8180 transceivers. This section describes how to install the Garmin GPS35-HVS to the TK-7180/ 8180 transceivers.
  • Page 49 3 CONNECT THIRD PARTY OPTIONS 5. “Edit > FleetSync > GPS Tab”. 6. Configure GPS Report Interval Time. It is used for Configure GPS Information on this screen. GPS auto report and report GPS data when receive GPS data request message from Base station. 7.

  • Page 50: Internal Gps Board

    3 CONNECT THIRD PARTY OPTIONS Internal GPS Board Note: # The 3M cushion tape having a double-sided adhesive tape has following thickness. (TK-7180/ 8180 only) No. 4016 (or No. 4016): 1.6 mm (1/16 inch) You can install the built-in type GPS receiver to the TK- No.
  • Page 51 3 CONNECT THIRD PARTY OPTIONS solder power cable to the pad (8C) for optional board, 6. Install the GPS receiver to the transceiver. which is front of TX-RX PCB. • Peel off the cover of the tape on the bottom of the GPS-15L when installing the GPS-15L receiver with the VGS-1.
  • Page 52 3 CONNECT THIRD PARTY OPTIONS • Peel off the cover of the tape on the bottom of the 7. Cut off the part of the top rubber packing as shown in GPS-15L only when install it as shown in the the figure by using nippers, etc.

  • Page 53: Configuration Using Kpg-89D

    3 CONNECT THIRD PARTY OPTIONS • Position other cable as shown below. 7. Click the GPS tab. Configure the GPS function same as 3.5 External GPS Unit. Refer to the “FPRG 6.12.6 GPS Tab” for details. 9. Reinstall the shielding plate, top rubber packing, and the top case of the TK-7180/ 8180 transceivers.
  • Page 54 3 CONNECT THIRD PARTY OPTIONS Version: 1.13 USA Modification Information...

This manual is also suitable for:

Tk-3180Tk-7180Tk-8180

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