___________________ PM230 Power Module IP55 Introduction ___________________ Safety notes ___________________ SINAMICS Installing / mounting ___________________ Connecting SINAMICS G120P PM230 Power Module IP55 ___________________ Service and maintenance ___________________ Technical specifications Hardware Installation Manual ___________________ Appendix 11/2014 A5E35319202B AA...
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Introduction ............................. 7 System overview of the SINAMICS G120P ................7 Documents for the Inverter ..................... 12 Safety notes ............................13 Installing / mounting ..........................19 Air cooling requirements ......................21 Dimensions and drill patterns ....................22 Control Unit installation ......................
Table of contents Temperature, altitude and voltage derating PM230............... 75 Technical data ........................77 6.3.1 Input current operation ......................77 Current reduction depending on pulse frequency ..............82 Appendix .............................. 83 Electromagnetic Compatibility ....................83 Definition of the EMC Environment and Categories .............. 84 EMC overall performance ......................
The SINAMICS G120 inverter has been designed for the accurate and efficient control of the speed and torque for three-phase motors. The SINAMICS G120P is a specific sub-system focused on the HVAC industry sector and for pump and fan applications. .
Introduction 1.1 System overview of the SINAMICS G120P Intelligent Operator Panel The Intelligent Operator Panel (IOP) has been designed to enhance the interface and communications capabilities of the SINAMICS G120P Inverters. Rating label information Every Power Module has a rating label which details the specifications of the Power Module.
Introduction 1.1 System overview of the SINAMICS G120P Table 1- 1 Explanation of Power Module rating label information Item Description Notes Product name Input voltage range Rated input current Nominal input frequency Output voltage range This is determined by the range of the input voltage range.
Introduction 1.1 System overview of the SINAMICS G120P Order Number Each type of Power Module has a unique order number, also known as the MLFB (Maschinenlesbare Fabrikatebezeichnung). The order number contains detailed information regarding the type and specification of the product. In the figure below details of how the order number is constructed are given.
Introduction 1.1 System overview of the SINAMICS G120P Block diagram PM230 FSA ... FSF Figure 1-3 Block diagram PM230 PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
Available technical documentation Comprehensive information and support tools are available from the Service and Support internet site at the following link: ● http://support.automation.siemens.com Examples of the types of documentation and support tools available for downloading are: ● Getting Started Guides ●...
Safety notes Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the connected machines. This section lists Warnings, Cautions and Notes, which apply generally when handling the inverter, classified as General, Transport and Storage, Commissioning, Operation, Repair and Dismantling and Disposal.
Safety notes General WARNING This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with the warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property.
Safety notes Use of mobile radio devices (e.g. telephones, walkie-talkies) with a transmission power > 1 W in the immediate vicinity of the devices (< 1.8 m) can interfere with the functioning of the equipment. Do not disconnect power connections when the Inverter and motor are under load. Ensure that the inverter is configured for the correct supply voltage.
Safety notes Transport and storage WARNING Correct transport, storage as well as careful operation and maintenance are essential for the proper and safe operation of the equipment. CAUTION Protect the equipment against physical shocks and vibration during transport and storage. It is important that the equipment is protected from water (rainfall) and excessive temperatures.
(see EN 60204, section 184.108.40.206). Repair WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
Installing / mounting WARNING To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in this manual. Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installation (e.g.
Installing / mounting WARNING Heat sink fixing screws The heatsinks of the PM230 IP55 (FSA to FSC) Power Modules have several screws to fix them to the main housing of the Power Module. It is NOT permissible that these screws are removed.
Installing / mounting 3.1 Air cooling requirements Air cooling requirements Air cooling requirements Table 3- 1 Air cooling requirements for operation with rated power (LO) Frame LO power rating Required cooling air flow size 0.37 kW ... 3.0 kW 4.0 kW ... 7.5 kW 11.0 kW ...
3.2 Dimensions and drill patterns Dimensions and drill patterns Dimensions, drill patterns and minimum distances The dimension drawings for all frame sizes for the SINAMICS G120P Power Module PM230 are shown in the figures and not true to scale. Figure 3-1 Dimensions and drill pattern, PM230 FSA (0.37 - 3.0 kW)
Installing / mounting 3.2 Dimensions and drill patterns Figure 3-2 Dimensions and drill pattern, PM230 FSB (4.0 - 7.5 kW) Table 3- 4 Minimum distances for mounting Minimum distances FSB Note side by 0 mm side 0 inches above 100 mm 3.93 inches below 100 mm...
Installing / mounting 3.2 Dimensions and drill patterns Figure 3-3 Dimensions and drill pattern, PM230 FSC (11.0 - 18.5 kW) Table 3- 5 Minimum distances for mounting Minimum distances FSC Note side by 0 mm side 0 inches above 125 mm 4.92 inches below 125 mm...
Installing / mounting 3.2 Dimensions and drill patterns Figure 3-4 Dimensions and drill pattern, PM230 FSD (22.0 - 30.0 kW) Table 3- 6 Minimum distances for mounting Minimum distances FSD Note side by 50 mm side 1.97 inches above 300 mm 11.81 inches below 300 mm...
Installing / mounting 3.2 Dimensions and drill patterns Figure 3-5 Dimensions and drill pattern, PM230 FSE (37.0 - 45.0 kW) Table 3- 7 Minimum distances for mounting Minimum distances FSE Note side by 50 mm side 1.97 inches above 300 mm 11.81 inches below 300 mm...
Installing / mounting 3.2 Dimensions and drill patterns Figure 3-6 Dimensions and drill pattern, PM230 FSF (55.0 - 90.0 kW) Table 3- 8 Minimum distances for mounting Minimum distances FSF Note side by 50 mm side 1.97 inches above 350 mm 13.77 inches below 350 mm...
Installing / mounting 3.2 Dimensions and drill patterns Table 3- 9 Summary of dimensions and tightening torques Frame size Dimensions (height x width x depth) Fixing methods Tightening torques with Operator Panel without Operator Panel 460 x 154 x 264 460 x 154 x 249 4 x M4 bolts 2.5 Nm (22 lbf.in)
Installing / mounting 3.3 Control Unit installation Control Unit installation Fitting the CU to the PM FSA ... FSF Note Memory card If a memory card is to be used with the Control Unit (CU), then the memory card must be inserted into the CU prior to being fitted on the Power Module (PM).
Installing / mounting 3.3 Control Unit installation Due to the PM230 having either a cover to remove or a door to be opened to access the actual PM the fitting of the CU and the removal of the CU slightly differs; the complete fitting and removal instructions are given below.
Installing / mounting 3.3 Control Unit installation Removing the CU The CU is removed from the PM by using the CU release lever which is located to the right- hand side of the internal fan. The lever is pushed towards the PM to release the CU (see figure below).
Installing / mounting 3.3 Control Unit installation Fitting and removing the CU to the PM230 FSD to FSF Note PM230 FSD to FSF door The actual door of the PM230 (FSD to FSF) has been removed from the illustration to make the sequence of fitting simpler.
Installing / mounting 3.3 Control Unit installation Removing the CU The CU is removed from the PM by using the CU release mechanism which is located to the right-hand side of the internal fan and just behind the top-rear of the CU. The mechanism is pushed-down to release the CU.
Installing / mounting 3.4 Fitting the IOP and the blanking plate Fitting the IOP and the blanking plate Overview The Inverter has been designed to allow an Intelligent Operator Panel to be fitted to the front of the inverter. If an IOP is not to be fitted to the Inverter, then the supplied blanking plate must be fitted to maintain the IP55/UL Type 12 rating.
Installing / mounting 3.4 Fitting the IOP and the blanking plate Figure 3-11 Fitting the IOP and blanking plate PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
Connecting Electrical Installation WARNING Power and motor connections A fixed location, non varying connection is necessary because of a leakage current > 3.5 mA. The inverter must always be grounded. If it is not grounded correctly, extremely dangerous conditions may arise which could prove potentially fatal. Isolate the mains electrical supply before making or changing connections to the unit.
Connecting 4.1 Power distribution systems Power distribution systems Overview of Power Distribution Systems The power distribution systems described below, as defined in EN 60950 , have been considered in the design of the inverter. In the next figures three phase systems are outlined. The three phase inverter must be connected to L1, L2 and L3.
Connecting 4.3 Motor cable lengths and cross-sections Motor cable lengths and cross-sections Permissible cable lengths Unshielded motor cables can be used. However, in order to comply with EMC Class C1/C2, shielded cables are required with the appropriate EMC-compliant installation. The EMC classes relevant for the PM230 are explained below. First environment An environment that includes domestic premises and establishments that are connected directly to a public low-voltage line supply without the use of an intermediate transformer.
Connecting 4.3 Motor cable lengths and cross-sections Table 4- 2 Cable specifications to comply with EMC compatibility (only valid for FSA to FSC) PM230 Cable type EMC category Max. cable length Filter A Shielded 25 m (80 ft) Shielded 50 m (164 ft) Unshielded None 100 m (330 ft)
Connecting 4.3 Motor cable lengths and cross-sections CAUTION Cable cross-section for grounding The material of the protective grounding conductor must be the same as the material of the power cable. If this is not the case, the specific resistance of the protective grounding conductor must not be higher than the specific resistance of the power cables.
Connecting 4.4 Access to power and motor terminals Access to power and motor terminals Accessing the power and motor terminals WARNING Do not remove Inverter cover or open Inverter door during operation This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts.
Connecting 4.4 Access to power and motor terminals Frame sizes A ... C The PM230 FSA to FSC have no terminal covers, but they do have detachable power terminals. Both power terminals can be removed to facilitate easier wiring of the Power Module.
Connecting 4.4 Access to power and motor terminals Frame sizes D ... F Frame size D to F of the PM230 have a terminal cover (in the form of a metal grill). The door of the Inverter must be fully opened to allow access to the terminal cover and the terminals. The terminal cover must be removed to gain full access to the power terminals.
Connecting 4.5 Cable preparation Cable preparation Preparation information The table and the diagram below are provided to ensure that the cables for use with the PM power and motor terminals are prepared correctly. No screening dimensions are given for the input power cables as these are not normally screened cables.
Connecting 4.6 Wiring Sequence Wiring Sequence Overview Due to the nature of the Power Module enclosure, the following guidelines are given to provide a more effective and efficient sequence to ensure that the wiring of the Power Module is completed correctly. Prerequisite actions DANGER Ensure the Power Module has no power connect prior to installing cables and wiring...
Connecting 4.6 Wiring Sequence Wiring sequence To perform the correct wiring sequence, the following actions must be taken: Step 1 Prepare the cables according to the dimensions given in the previous section of this manual. Step 2 1. Remove the retaining screws from the gland plate.
Connecting 4.6 Wiring Sequence Step 4 1. Fit a ferrite core to the motor cable, as shown in the diagram on the right (for Class B filtered variants only). 2. Connect the power and motor cables to the Power Module terminals. 3.
Connecting 4.7 Power and motor connections Power and motor connections Power and motor terminal layout The figure below show the layout of the power and motor terminals of the Power Module. The figure also includes the tightening torques for the terminals. Figure 4-3 Power and motor terminal layout for FSA ...
Connecting 4.8 Gland plate installation Gland plate installation Overview The Inverter enclosure has a gland plate fitted to the bottom of the unit with pre-drilled guide holes to allow the power and control cables to be taken from the unit whilst maintaining the EMC requirements and IP55/UL Type 12 rating.
Connecting 4.8 Gland plate installation Figure 4-4 Example of a Blueglobe EMC cable gland Gland plate hole dimensions In the table below the dimensions of the gland plate holes for all frame sizes of the PM230 are given. The cable glands are not supplied with the product but grommets are supplied with the product.
Connecting 4.9 EMC guidelines EMC guidelines 4.9.1 Avoiding electromagnetic interference Only the concurrent use of filtering, grounding and shielding ensure an installation in accordance with the EMC requirements. The next sections cover all of the most important rules for the installation of inverter and drive systems.
Connecting 4.9 EMC guidelines ● Signal and data cables must be shielded to minimize coupled-in interference with respect to capacitive, inductive, and radiative coupling. ● Particularly sensitive signal cables, such as setpoint and actual value cables must be routed with optimum shield bonding at both ends and without any interruptions of the shield.
4.9 EMC guidelines Grounding and high-frequency equipotential bonding measures The following figure illustrates all grounding and high-frequency equipotential bonding measures using an example with a SINAMICS G120P. Figure 4-7 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant ①...
Connecting 4.9 EMC guidelines The shield of the signal cable between the Control Unit and an external controller has to be ⑤ connected to the gland plate via an electrically conductive PG gland and on the other end to the shield bonding options of the controller cabinet directly behind the cable entry. ②...
Connecting 4.9 EMC guidelines 4.9.5 Inverter shielding in detail, FSA to FSC The figure below shows the necessary shielding of the Power Module. Figure 4-9 Power Module shielding, FSA … FSC If a terminal wiring of the Control Unit is required, a shielded cable has to be used. The cable shield has to be connected to the gland plate via an electrically conductive PG gland.
Connecting 4.9 EMC guidelines Figure 4-10 Control Unit cable shielding, FSA … FSC Fitting ferrite rings to the motor and mains supply cables Motor cable blue ferrite ring It is necessary to fit the blue ferrite ring to the motor power cable on the PM230 frame sizes A to C (0.37 kW ...
Connecting 4.9 EMC guidelines Figure 4-11 Fitting ferrite rings to motor and mains supply cables PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Service and maintenance 5.2 Replacing components Replacing components 5.2.1 Replacing the cooling fan The service life of the cooling fan The average service life of the cooling fans is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can occlude the fan. The fan must be replaced in good time to ensure that the inverter is available.
Service and maintenance 5.2 Replacing components Figure 5-1 SINAMICS PM230 FSA ... FSC fan replacement Installation For re-installation, carry out the above steps in reverse order. PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
Service and maintenance 5.2 Replacing components Replacing the external cooling fan FSD … FSF The PM230 Power Modules have two sets of cooling fans, one fan is internal and the other is external. The external cooling fans at the top of the Power Module. The external cooling fans on the PM230 FSD to FSF are a complete fan modules.
Service and maintenance 5.2 Replacing components Figure 5-2 SINAMICS PM230 FSD ... FSF fan replacement Installation For re-installation, carry out the above steps in reverse order. PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
Service and maintenance 5.2 Replacing components Replacing the internal cooling fan FSA ... FSC The PM230 Power Modules have two sets of cooling fans, one fan is internal and the other is external. The internal cooling fan is mounted inside at the top of the Power Module housing. The internal cooling fan on the PM230 FSA to FSC is a complete fan modules and does not require any tools to remove and replace the fan.
Service and maintenance 5.2 Replacing components Installation 1. Fit the fan module into the guide rail. 2. Push the fan module until the release clip clicks into place (indicated in the figure above ① ② 3. Connect the fan module power lead (indicated in the figure above as 4.
Service and maintenance 5.2 Replacing components Figure 5-4 FSD to FSF internal fan replacement Installation ① 1. Hook the fan module into the fan module housing (indicated in the figure above as ② 2. Push the fan module towards the fan module housing (indicated in the figure above as 3.
Service and maintenance 5.2 Replacing components 220.127.116.11 Replacement fans Replacement fans order details The external and internal cooling fans of the PM230 are customer replaceable self-contained modules. Listed below are the order details of the various fan assembles. It should be noted that these fan assemblies are complete modules and require no other components.
Service and maintenance 5.2 Replacing components FSD and FSE external fan replacement module Order number: 6SL3200-0SF24-0AA0 Figure 5-8 Replacement external fan module FSD & FSE FSF external fan replacement module Order number: 6SL3200-0SF26-0AA0 Figure 5-9 Replacement external fan module FSF FSA to FSC internal fan replacement module Order number: 6SL3200-0SF31-0AA0 Figure 5-10...
Service and maintenance 5.3 Spares and accessories Spares and accessories Order details A summary of all the spares and accessories that are available for the PM230 Power Module are listed in the table below. Table 5- 1 Spares and accessories for the PM230 Item Content - description Order Number...
High Overload. The load characteristics shown in the diagram are only examples. We recommend the use of the "SIZER" engineering software to select the appropriate Power Modules using duty cycles. See http://support.automation.siemens.com/WW/view/de/10804987/130000 (http://support.automation.siemens.com/WW/view/en/10804987/130000). PM230 Power Module IP55...
Technical specifications 6.1 General data, PM230, IP55 Definitions 100 % of the permissible input current with a load cycle according to • LO input current Low Overload. • LO output current 100 % of the permissible output current with a load cycle according to Low Overload.
Technical specifications 6.2 Temperature, altitude and voltage derating PM230 Feature Version Relative humidity < 95% - condensation not permissible Contamination Protected from contact with dangerous parts, dust, spray water and water jets Environmental requirements Protected against damaging chemical substances according to environmental class 3C2 to EN 60721-3-3: 1995 Shock and vibration Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1:...
Technical specifications 6.2 Temperature, altitude and voltage derating PM230 Operational altitude derating The figures below show the derating required according to altitude. Altitude derating current FSA ... FSF Altitude derating voltage FSA ... FSF Operational voltage derating The figures below show the derating required according to voltage Figure 6-3 Derating for voltage PM230 Power Module IP55...
Technical specifications 6.3 Technical data Technical data 6.3.1 Input current operation Note The Power Module is only for operation at a maximum line impedance of 1% Vk. No line reactor can be used with the Power Module. Note UL-certified fuses must be used In order that the system is in compliance with UL, UL certified fuses, circuit breakers or self- protected combination motor controllers must be used.
Technical specifications 6.3 Technical data Table 6- 2 PM230, IP55, frame sizes A, 3-ph. 380 V AC… 480 V Order No. - with filter, Class A 6SL3223-… …0DE21-1AA1 …0DE21-5AA1 …0DE22-2AA1 Order No. - with filter Class B 6SL3223-… …0DE21-1BA1 …0DE21-5BA1 …0DE22-2BA1 LO base load power 1.1 kW...
Technical specifications 6.3 Technical data Table 6- 4 PM230, IP55, frame sizes B, 3-ph. 380 V AC… 480 V Order No. - with filter, Class A 6SL3223-… …0DE24-0AA1 …0DE25-5AA1 …0DE27-5AA1 Order No. - with filter Class B 6SL3223-… …0DE24-0BA1 …0DE25-5BA1 …0DE27-5BA1 LO base load power 4 kW...
Technical specifications 6.3 Technical data Table 6- 6 PM230, IP55, Frame Sizes D, 3 AC 380 V … 480 V Order No. - with filter, Class A 6SL3223-… …0DE32-2AA0 …0DE33-0AA0 Order No. - with filter Class B 6SL3223-… …0DE31-8BA0 …0DE32-2BA0 …0DE33-0BA0 LO base load power 18.5 kW...
Technical specifications 6.3 Technical data Table 6- 8 PM230, IP55, Frame Sizes F, 3 AC 380 V … 480 V Order No. - with filter, Class A 6SL3223-… …0DE35-5AA0 …0DE37-5AA0 …0DE38-8AA0 Order No. - with filter Class B 6SL3223-… …0DE35-5BA0 …0DE37-5BA0 …0DE38-8BA0 LO base load power...
Technical specifications 6.4 Current reduction depending on pulse frequency Current reduction depending on pulse frequency Relationship between pulse frequency and output base-load current reduction Table 6- 9 Current reduction depending on pulse frequency LO base Output base-load current at pulse frequency of load 2 kHz 4 kHz...
Appendix Electromagnetic Compatibility Electromagnetic compatibility All manufacturers/assemblers of electrical apparatus which "performs a complete intrinsic function and is placed on the market as a single unit intended for the end user" must comply with the EMC directive EC/89/336. There are three routes for the manufacturer/assembler to demonstrate compliance: Self-certification This is a manufacturer's declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met.
Appendix 7.2 Definition of the EMC Environment and Categories Definition of the EMC Environment and Categories Classification of EMC performance The EMC environment and categories are defined within the EMC Product Standard EN 61800-3, as follows: First Environment An environment that includes domestic premises and establishments that are connected directly to a public low-voltage power supply network without the use of an intermediate transformer.
All drives should be installed and commissioned in accordance with the manufacturer’s guidelines and in accordance with good EMC practices. For further information refer to SIEMENS application note "EMC Design Guidelines". PM230 Power Module IP55 Hardware Installation Manual, 11/2014, A5E35319202B AA...
Appendix 7.3 EMC overall performance EMC overall performance EMC Emissions The SINAMICS G120 drives have been tested in accordance with the emission requirements of the category C2 (domestic) environment. Table 7- 2 Conducted & Radiated Emissions EMC Phenomenon Standard Level Conducted Emissions IEC61800-3 C1 and C2...
Appendix 7.3 EMC overall performance EMC Immunity The SINAMICS PM230 has been tested in accordance with the immunity requirements of category C3 (industrial) environment: Table 7- 4 EMC Immunity EMC Phenomenon Standard Level Performance Criterion Electrostatic Discharge (ESD) EN 61000-4-2 4 kV Contact discharge 8 kV Air discharge Radio-frequency Electromagnet-...
EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN 61800-3 ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. Certificates can be downloaded from the internet under the following link: http://support.automation.siemens.com/WW/view/en/22339653/134200 (http://support.automation.siemens.com/WW/view/en/22339653/134200)
Appendix 7.5 Abbreviations Abbreviations Abbreviation State Alternating Current Communauté Européenne Control Unit Direct current Digital input DIP switch Digital output Equivalent circuit diagram European Economic Community ELCB Earth leakage circuit breaker Electromagnetic compatibility Electromagnetic interference Frame size A Frame size B Frame size C Frame size D Frame size E...
Index Air cooling requirements, 21 General rules for protecting against environmental effects, 19 Ground cable, 42 Grounding, 42 Cable connection, 16 Cable cross-section, 39 Cable length, 39 Category C1, 39, 84 Harmonic Currents, 86 Category C2, 39, 84, 86 Category C3, Fehler! Textmarke nicht definiert., 85 Class A, 86 Class A filter, 85, 85 IP20 degree of protection, 19...
Index EN 61800-3:2004, 83 EN 61800-5-1, 88 PELV, 14, 43 ISO 9001, 88 Personal protective equipment, 19 Static discharges, 15 Power and motor terminal layout, 50 Power Distribution Systems, 38 Power Drive System (PDS), 39, 84, Fehler! Textmarke nicht definiert., 85 Power Modules Technical construction file, 83 Dimension drawings, 22...