Servicing Specifications - PEUGEOT 205 Manual

Servicing Specifications

1•2
Lubricants and fluids
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacities
Engine oil
XV and XW series engines (including filter) . . . . . . . . . . . . . . . . . . . .
XY and XU series engines (including filter) . . . . . . . . . . . . . . . . . . . .
TU series engines (including filter) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system
XV8, XW7, TU9 and TU3 series engines . . . . . . . . . . . . . . . . . . . . . . .
XY7 and XY8 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU engines (except automatic transmission models) . . . . . . . . . . . . .
XU engines (automatic transmission models) . . . . . . . . . . . . . . . . . . .
TU1 series engine (except Van models) . . . . . . . . . . . . . . . . . . . . . . .
TU1 series engine (Van models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic transmission
From dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain and refill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine
Oil filter:
XV, XW and XY series engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU and TU series engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system
Antifreeze mixture:
Protection down to - 15ºC (5ºF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection down to - 35ºC (- 31ºF) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Note: Refer to Chapter 3 for further details.
Fuel system
Air cleaner filter element:
Pre-1988 carburettor engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1988 onward carburettor engines . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel injection engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Idle speed and mixture CO content . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition system
Spark plugs:
XV8, XW7 and XY7 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XY8 and XU5J engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU51C engines (up to 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU51C engines (from 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU5JA engines (up to 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XU5JA (from 1988), XU5JA/K, XU9JA, XU9JA/K, XU9JA/Z and
XU9JA/L engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TU9 series, TU1 series, TU3 and TU3A engines . . . . . . . . . . . . . . . . .
TU3S engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*Peugeot recommendation
Spark plug electrode gap** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
**The spark plug electrode gap quoted is that recommended by Champion for their specified plugs listed above. If spark plugs of any other type
are to be fitted, refer to their manufacturer's recommendations.
Brakes
Front brake pad minimum lining thickness . . . . . . . . . . . . . . . . . . . . . . .
Rear brake shoe minimum lining thickness . . . . . . . . . . . . . . . . . . . . . .
Rear brake pad minimum lining thickness . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque wrench settings
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission drain/filler plugs
BE1 and BE3 transmissions:
Main gearbox drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final drive drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MA transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refer to end of "Weekly checks"
4.5 litres
5.0 litres
3.5 litres
5.8 litres
6.0 litres
6.6 litres
6.7 litres
7.0 litres
5.8 litres
2.0 litres
6.2 litres
2.4 litres
50 litres
Champion C204
Champion F104
27% antifreeze
50% antifreeze
Champion W138
Champion U401
Champion W175
Champion L205
Refer to Chapter 4A, 4B and 4C Specifications
Champion RS9YCC or S281YC*
Champion S7YCC or S279YC*
Champion S9YCC or S281YC*
Champion RC9YCC or C9YCX*
Champion S7YCC or S279YC*
Champion RC7YCC or C7YCX*
Champion RC9YCC or C9YCX*
Champion RC7YCC or C7YCX*
0.7 to 0.8 mm
2.0 mm
1.0 mm
2.0 mm
See "Weekly checks"
Nm
17
10
30
25
lbf ft
13
7
22
19