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DETERGENT (EDS) SYSTEM PLUMBING SCHEMATIC ........................80 DETERGENT (EDS) SYSTEM PREPARATION AND USE ........................81 Note: All references to right, left, front, or rear in this manual are as seen from the operator’s stand-point. FORM NO. 56043122 - BR 1100S, 1300S - 1...
Do not use on surfaces having a gradient exceeding that marked on the machine. • All doors and covers are to be positioned as indicated in the instruction manual before using the machine. SAVE THESE INSTRUCTIONS FORM NO. 56043122 - BR 1100S, 1300S - 3...
*Net Weight: Standard machine without options, empty solution and recovery tanks, without removable scrub brushes and no batteries installed. **Gross Weight: Standard machine without options, full solution tank and empty recovery tank, with removable scrub brushes and 450 AH batteries. ***Listings for watts are maximum values. revised 2/10 4 - FORM NO. 56043122 - BR 1100S, 1300S...
Clean Float Recovery Tank Cover Gasket C D L Recovery Tank Drain Hose & Cap Flush Squeegee Pick-Up Tool & Hose Back flush Page 1 of 2 Copyright 2005Nilfisk-Advance. 11/17/2005 revised 11/08 FORM NO. 56043122 - BR 1100S, 1300S - 9...
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W worn out leaks WORK COMPLETED BY: ACKNOWLEDGED BY: Service Technician Signature Date Customer Signature Date Page 2 of 2 Copyright 2005Nilfisk-Advance. 11/17/2005 revised 11/08 10 - FORM NO. 56043122 - BR 1100S, 1300S...
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Recovery Tank Drain Hose Machine Battery Connector Control Panel Squeegee Tilt Adjust Knob Operator Seat Adjustment Lever Control Circuit Breaker Auxiliary Circuit Breaker Brush Motor Circuit Breaker Side Access Panel Squeegee Height Adjust Knob 12 - FORM NO. 56043122 - BR 1100S, 1300S...
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Side Broom OFF Switch (cylindrical models w/side brooms) Scrub Speed Switch Ø.4 Regular Heavy Extreme Regular Heavy Extreme Scrub Scrub Scrub Scrub Scrub Scrub (press 1 time) (press 2 times) (press 3 times) FORM NO. 56043122 - BR 1100S, 1300S - 13...
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OFF. Note: When operating in the wand mode and the vacuum switch is pressed the vacuum will turn off in 5-6 seconds (time delay). 14 - FORM NO. 56043122 - BR 1100S, 1300S...
• This indicator will be OFF when the reduced scrub speed is enabled. Traction Control Indicator (B): • This indicator will be blue when the traction control mode is enabled. • This indicator will be OFF when the traction control mode is disabled. FORM NO. 56043122 - BR 1100S, 1300S - 15...
The operator will then notice on the dash panel that its solution indicator light is fl ashing ON & OFF. Note: The machine will continue to function, the fl ashing indicator is just a low level reminder. FIGURE 1.1 16 - FORM NO. 56043122 - BR 1100S, 1300S...
See Figure 1.4. Remove the (4) (O) Screws and disassemble the valve (be careful not to lose any internal parts). Thoroughly wash dirt from block (P) and diaphragm (Q). After reassembling, test the solenoid valve for proper operation. FIGURE 1.4 18 - FORM NO. 56043122 - BR 1100S, 1300S...
M2 actuator motor to raise or lower the scrub deck. This process is on-going in maintaining the operator’s selected scrub motor current load setting to sustain the desired brush working pressure. FORM NO. 56043122 - BR 1100S, 1300S - 19...
Guide in the Electrical System of this manual for specifi c fault descriptions and service repair actions. FIGURE 2.1 YEL/BLU (Partial) J1-19 CONTACTOR, LEFT BRUSH J1-16 CONTACTOR, CENTER BRUSH J1-17 CONTACTOR, RIGHT BRUSH BLK 6-1 CONTACTOR, RIGHT BRUSH CONTACTOR, CENTER BRUSH CONTACTOR, LEFT BRUSH 20 - FORM NO. 56043122 - BR 1100S, 1300S...
Carefully slide the complete deck assembly out from underneath the machine from its left side. Note: Observe the position of the disconnected lift actuator housing and swing it to the rear to clear its mount bracket pocket. FIGURE 2.2 FORM NO. 56043122 - BR 1100S, 1300S - 21...
4 edges are nicked, torn or worn beyond their ability to be adjusted. Reinstall the skirt housing assemblies onto the machine and adjust the blade for proper contact to the fl oor when the brush deck is placed in the scrub position. 22 - FORM NO. 56043122 - BR 1100S, 1300S...
NOTE: Make small adjustments to obtain good blade wiping. Do not lower the blades too much to where they fold over excessively and cause unneeded blade wear. DISK CYLINDRICAL FIGURE 2.4 FORM NO. 56043122 - BR 1100S, 1300S - 23...
Service Tip: Shown in the “Electrical System” is the actuator power cord adapter P.N. 56407502 and instruction for use. This tool can be used to help position (extend or retract) the lift actuator housing for ease in installation of the bottom mounting (clevis) pin. FIGURE 2.5 24 - FORM NO. 56043122 - BR 1100S, 1300S...
Carefully slide the complete deck assembly out from underneath the machine from either side. Note: Observe the position of the disconnected lift actuator housing and swing it to the rear to clear its mount bracket pocket. FIGURE 2.6 FORM NO. 56043122 - BR 1100S, 1300S - 25...
Then recheck for the 1/8” defl ection and make any additional adjustment to assure the proper belt performance and belt/bearing life. Reinstall the belt guard, side skirt and test the scrub system for proper operation. FIGURE 2.7 26 - FORM NO. 56043122 - BR 1100S, 1300S...
Follow the above steps in reverse order with the exception that the drive belt tension must be reduced to allow the installation of the (4) motor mount Bolts (Q). Then see the Scrub Brush Belt Replacement (Cylindrical) section in this manual and follow its instructions to replace or re-tension the belt. FIGURE 2.8 FORM NO. 56043122 - BR 1100S, 1300S - 27...
Remove both the scrub brushes and rotate, turn end for end (weekly). See Scrub Brush Removal and Installation (Cyl) section. Inspect the scrub brush bristles for wear, the brushes should be replaced when the bristle length is 1 inch (26 mm) or less (monthly). FIGURE 2.9 28 - FORM NO. 56043122 - BR 1100S, 1300S...
Loosen the Black Knobs (CC) on top of the Idler Assemblies (DD) until they drop down far enough to disengage from the Notches (EE) and remove. Slide the brush into the housing, lift slightly, push and turn until it seats. Re-install the Idler Assemblies (DD) and Skirt Assemblies (BB). FIGURE 2.10 FORM NO. 56043122 - BR 1100S, 1300S - 29...
(lowers) the side brooms in all three scrub pressures modes. Note 1: The side brooms will only run when the scrub system is turned ON and the machine is in motion (not in neutral). Note 2: Reference the “Know Your Machine” section in this manual for more detailed operation and instructions in using the side broom sweep system. FIGURE 3.1 30 - FORM NO. 56043122 - BR 1100S, 1300S...
Remove the hardware items (H & I) quantity (4) of each that fasten the Gear Motor Assembly (J) to the side broom bracket Weldment (K). Assemble in reverse order and test for proper working operation of the side broom motor. FIGURE 3.2 FORM NO. 56043122 - BR 1100S, 1300S - 31...
The dash panel will then display the recovery tank full indicator icon to alert the operator that the tank needs to be drained. Note: See the “Know Your Machine” section in this manual for an illustration of the full indicator icon. FIGURE 4.1 32 - FORM NO. 56043122 - BR 1100S, 1300S...
To re-install the tank align each side of the Tank Bracket (O) with the chassis pins one at a time and grip the opening of the tank cover at the rear and quickly lift up to set (engage) the tank to its upright position. Follow in reverse the above steps to complete its installation. FORM NO. 56043122 - BR 1100S, 1300S - 33...
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4 - RECOVERY SYSTEM FIGURE 4.2 34 - FORM NO. 56043122 - BR 1100S, 1300S...
Moving the drive pedal back to the neutral/forward position opens the A1 throttle reverse output and the A2 control board loses its input voltage signal. The A2 board connector output reverses the polarity and lowers the tool back onto the fl oor. FIGURE 5.1 (Partial) FORM NO. 56043122 - BR 1100S, 1300S - 35...
(parallel) to the top of the squeegee tool. Note: The Right and Left caster wheels must be adjusted equally to maintain level and even blade pressure. 36 - FORM NO. 56043122 - BR 1100S, 1300S...
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SQUEEGEE SYSTEM - 5 FIGURE 5.2 FORM NO. 56043122 - BR 1100S, 1300S - 37...
8 7 6 5 4 3 2 1 AUXILIARY THROTTLE MAIN FAULT MOTION CONTROL CONTACTOR DRIVER WIPER DRIVER POT LOW POT HIGH AUXILIARY DIRECTION DRIVER Used (11 Pins) Not Used (5 Pins) 38 - FORM NO. 56043122 - BR 1100S, 1300S...
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WHEEL DRIVE SYSTEM - 6 FIGURE 6.1 COIL MAIN CONTACTOR SWITCH, CIRCUIT BREAKER, 3 AMP (Partial) FORM NO. 56043122 - BR 1100S, 1300S - 39...
• Hourmeter/status display shows an error 03 fault code. • Speed controller has sensed an operation error code fault. (see the Status LED Fault Codes (TABLE 1) in the Electrical System) * = See Curtis Speed Control Troubleshooting Section. 40 - FORM NO. 56043122 - BR 1100S, 1300S...
Inspect the chain for looseness and binding, re-tension the chain to 3/16”-1/4” (4.7 – 6.4mm) defl ection by following the above adjustment instructions. Keep all of the steer chain links oiled to prevent excessive wear and binding. FIGURE 6.2 FORM NO. 56043122 - BR 1100S, 1300S - 41...
To re-assemble clean the tire rim and drive drum and apply a small amount of Anti Seize to the back side of the rim and torque all screws to 24-26ft/lbs, (32-35 Nm). FIGURE 6.3 TORQUE SPECIFICATIONS Screw Size Torque value 5/16-24 24-26 ft/lbs. (32-35 Nm) 1/4-28 10 ft/lbs. (13 Nm) 42 - FORM NO. 56043122 - BR 1100S, 1300S...
1 inch (25.4 mm) in length if less than 3/8 inch (10 mm) length replace. Each brush has a wire end secured to the brush ring with a small hex screw (use a 5/16” socket to remove screw). FIGURE 6.4 FORM NO. 56043122 - BR 1100S, 1300S - 43...
Also see the drive wheel motor removal steps in this manual section. Re-assemble in reverse order and tighten the castle nut (S) to eliminate any bearing play and then back off the nut enough to install a new cotter pin. 44 - FORM NO. 56043122 - BR 1100S, 1300S...
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WHEEL DRIVE SYSTEM - 6 FIGURE 6.5 FORM NO. 56043122 - BR 1100S, 1300S - 45...
5, 6 & 7 (wire colors VIO/BLK, BRN/RED and WHT/BLK). The controller can be easily accessed by removing the electrical panel door located in the operator’s compartment. FIGURE 6.6 46 - FORM NO. 56043122 - BR 1100S, 1300S...
This will insure that the throttle is centered on neutral and there is 100% throttle when the pedal is fully depressed in the forward direction. A Curtis programmer can be used to check that there is 100% throttle in forward. FIGURE 6.7 Voltmeter COIL MAIN CONTACTOR revised 6/06 FORM NO. 56043122 - BR 1100S, 1300S - 47...
Service Tip: Also confi rm the Hourmeter/Status Display (K) is free of the error code 03 (drive system fault). If error 03 is shown the throttle is not set properly for the potentiometer and or drive pedal neutral position. Check both again and readjust. FIGURE 6.8 Right Side View Front View 48 - FORM NO. 56043122 - BR 1100S, 1300S...
Special Service Note: Apply a small amount of Loctite 242 (blue) thread sealant to the wheel hub Screw (F) to prevent loosening of the screw. Also use an 11/16 inch wrench to install or remove the retainer wheel screw. FIGURE 7.1 FORM NO. 56043122 - BR 1100S, 1300S - 49...
To adjust loosen the large outer Lock Nut (Q) then turn the inner caliper Adjustment Screw (R) in to compensate for pad wear. Note: Do not over-adjust to the point that the pad drags excessively against the brake rotor. After making the adjustment, the machine should push easily when the brake pedal is not engaged. FIGURE 7.2 50 - FORM NO. 56043122 - BR 1100S, 1300S...
Coat the terminals with spray-on battery terminal coating (available at most auto parts stores). Put one of the black rubber boots over each of the terminals and connect the Battery Pack Connector (20). 52 - FORM NO. 56043122 - BR 1100S, 1300S...
Tighten the vent caps. Wash the tops of the batteries with a solution of baking soda and water (2 tablespoons of baking soda to 1 liter of water). 54 - FORM NO. 56043122 - BR 1100S, 1300S...
If the batteries in the machine are more than 1 year old, it’s usually best to replace the whole set, rather than replacing just one battery. APPROXIMATE STATE OF CHARGE 1.265 Initial Charged Full Charge 100% 1.265 1.225 1.190 1.155 Discharged 1.120 FORM NO. 56043122 - BR 1100S, 1300S - 55...
Service Tip Note: Use the above power cord adapter to help position the drive nut (in or out) for ease in actuator motor installations. FIGURE 8.3 FIGURE 8.4 revised 9/07 56 - FORM NO. 56043122 - BR 1100S, 1300S...
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Service Tip: See Figure 8.5. Note the correct orientation of the Spring Housing (E) when installing the complete motor assembly and also run the spring housing assembly to the IN (retracted) position for machine installation. FORM NO. 56043122 - BR 1100S, 1300S - 57...
The text used above in the descriptions of the Curtis programmer usage is that used for the original (older) model 1307. The manual 56043101 can be referenced for the correct usage terminology for the new model programmer 1311. 58 - FORM NO. 56043122 - BR 1100S, 1300S...
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ELECTRICAL SYSTEM - 8 FIGURE 8.7 Fault Ø.4 Indicator FORM NO. 56043122 - BR 1100S, 1300S - 59...
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This can be cleared by returning the operator’s drive pedal to neutral and cycling the key switch OFF and ON. 60 - FORM NO. 56043122 - BR 1100S, 1300S...
However, it is recommended that the controller exterior be cleaned periodically, and if a handheld programmer is available, this periodic cleaning provides a good opportunity to check the controller’s diagnostic history fi le. FORM NO. 56043122 - BR 1100S, 1300S - 61...
On all models the error will display as a mechanical wrench symbol followed by a two-digit code. 03 would be a drive system fault. EX: 29 would be an open vacuum motor. FIGURE 8.8 62 - FORM NO. 56043122 - BR 1100S, 1300S...
3. Check the current draw Current load 3.2 Amps or over will and compare specifi cation data to the left if motor shows high Amp draw replace. cause code 13 pump motor overload. FORM NO. 56043122 - BR 1100S, 1300S - 63...
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(Wht/Grn & Blu/Brn) or defective motor M3. 3. Check for 36 Volts at the actuator motor if 0 Volts replace the main control board A2. revised 7/09 64 - FORM NO. 56043122 - BR 1100S, 1300S...
• A short circuit is a parallel path of very low resistance, often caused accidentally. • With low resistance there is an excessive amount of current. • The excessive current will either melt the wires or open a fusible link. FORM NO. 56043122 - BR 1100S, 1300S - 65...
FIGURE 8.9 AD Wheel Drive Transport Mode Status AE Battery Display Status AF Solution Tank Low Level Status Side Broom OFF/UP Switch (only used on cylindrical models w/side brooms) Scrub Speed Switch 66 - FORM NO. 56043122 - BR 1100S, 1300S...
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Off - Brush motor output is off and there is no brush motor current sensed. Steady Blue - Brush motor output is on and there is normal brush motor current sensed. FORM NO. 56043122 - BR 1100S, 1300S - 67...
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fl ow through the actuator. It will fl ash blue if no actuator current fl ow is sensed (actuator at limit, open circuit, open output driver). The horn switch has no effect in this state. 68 - FORM NO. 56043122 - BR 1100S, 1300S...
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This switch is used to toggle the running state of the side broom motors. Pressing and releasing this switch will alternately turn the side broom motors on and off. The LED indicator provides the following status information: – Side broom motors output is off. – Side broom motors output is on. Steady Blue FORM NO. 56043122 - BR 1100S, 1300S - 69...
To save the setting, press the scrub off switch. The display will show the key switch icon asking the user to reset the machine. The new setting will be saved and will remain in effect until it is changed again. Turn the key off to exit. 70 - FORM NO. 56043122 - BR 1100S, 1300S...
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To save the setting, press the scrub off switch. The display will show the key switch icon asking the user to reset the machine. Turn the key switch to the off position and the new setting will be saved. This setting will remain in effect until it is changed again. FORM NO. 56043122 - BR 1100S, 1300S - 71...
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BR 1300S Cylindrical .84 GPM 1.00 GPM 1.50 GPM 2.00 GPM 2.50 GPM DETERGENT SETTINGS (TABLE 4) Normal detergent setting 10% less than normal detergent setting 10% more than normal detergent setting 72 - FORM NO. 56043122 - BR 1100S, 1300S...
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Pressing scrub off switch will save the new setting and display the key switch icon. Then turn the key switch to the off position, the new settings will remain in effect until it is changed again. FORM NO. 56043122 - BR 1100S, 1300S - 73...
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NOTE: Program to the desired ratio needed when not using a detergent container (cartridge) that uses the magnetic slider. Also when the magnetic slider is not used the #8 default setting (1:256) will be automatically selected. 74 - FORM NO. 56043122 - BR 1100S, 1300S...
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FACTORY DEFAULT: ENABLE The BR 1100S series is equipped with a feature that will automatically shut off the vacuum and scrub systems and display a recovery tank full icon on the control panel display when the recovery tank becomes full. If problems are encountered with the vacuum shutoff feature, such as the vacuum shutting off even when the recovery tank is not full, this feature can be turned off.
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The purge system will start (run) both the detergent and solution pumps for 20 seconds. Both switch indicator lights will fl ash ON/OFF once a second. The display will show the key switch icon when the purge is fi nished. revised 7/09 76 - FORM NO. 56043122 - BR 1100S, 1300S...
(LEFT MOTOR ON 2 MOTOR DECKS) MOTOR, CENTER BRUSH MOTOR, CENTER BRUSH BLU/YEL CONTACTOR, LEFT BRUSH CONTACTOR, LEFT BRUSH (ON 3 MOTOR DECKS) (ON 3 MOTOR DECKS) MOTOR, LEFT BRUSH MOTOR, LEFT BRUSH 78 - FORM NO. 56043122 - BR 1100S, BR 1300S...
NOTE: WHEN BATTERY ROLL OUT OPTION PUMP, SOLUTION CONTROL PUMP, SOLUTION CONTROL POT. GROUND POT. GROUND IS USED, X9 CONNECTS TO X10, AND X51 IS (OPTIONAL) (OPTIONAL) POT. 5K OHM POT. 5K OHM NOT USED. FORM NO. 56043122 - BR 1100S, BR 1300S- 79...
Check the wire connections at the detergent pumps for correct wiring polarity and corrosion free and tight connections. With the system activated touch the pumps to feel them pulsate when operating. revised 7/09 FORM NO. 56043122 - BR 1100S, BR 1300S- 81...