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Maytag ALY1680BD series Service Manual

Rv freestanding gas ranges and gas cooktops.
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
RV Freestanding
Gas Ranges and
Gas Cooktops
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
ALY1680BD*
ALY2280BD*
ALY2289BD*
ALZ8580AD*
ALZ8589AD*
ALZ8590AD*
CG11000AD*
CLY1610BD*
CLY1620BD*
CLY1628BD*
CLY2210BD*
CLY2220BD*
CLY2260BD*
CPL1110AD*
YPL1110AD*
16023515
April 2005
©
2005 Maytag Services

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Table of Contents

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   Summary of Contents for Maytag ALY1680BD series

  • Page 1 Service This Base Manual covers general information This manual is to be used by qualified appliance technicians only. Maytag does not assume any Refer to individual Technical Sheet responsibility for property damage or personal for information on specific models injury for improper service procedures done by an unqualified person.
  • Page 2: Important Information

    Customer Service Support Center CAIR Center Web Site Telephone Number WWW.AMANA.COM ..........1-800-843-0304 WWW.MAYTAG.COM ..........1-800-688-9900 CAIR Center in Canada ........... 1-800-688-2002 Amana Canada Product ........... 1-866-587-2002 Recognize Safety Symbols, Words, and Labels DANGER DANGER—Immediate hazards which WILL result in severe personal injury or death.
  • Page 3: Table Of Contents

    Use and Care Information, Gas Range ....B-2 Cleaning Information, Gas Range ......B-6 Use and Care Information, Gas Cooktop ....B-8 Cleaning Information, Gas Cooktop ....B-10 Appendix C: LP Conversion Instructions Model CG11000AD*, CPL1110AD* YPL1110AD* ............. C-2 16023515 ©2005 Maytag Services...
  • Page 4: Important Safety Information

    1. Gas smell—Extinguish any and all open flames and open windows. 2. Turn gas off—Service range with gas turned off unless testing requires gas. 16023515 ©2005 Maytag Services...
  • Page 5: Receiving Oven

    • Wear proper apparel. Loose fitting or hanging garments should never be worn when using range or cooktop. Flammable material could ignite if brought in contact with flame or hot oven surfaces which may cause severe burns. 16023515 ©2005 Maytag Services...
  • Page 6: Baking, Broiling, And Roasting

    Gas Burner Orifices Universal orifices are used on most valves. They must be adjusted for the type of gas being used Natural or LP. After servicing a valve or orifice verify it is adjusted properly before completing service. 16023515 ©2005 Maytag Services...
  • Page 7: General Information

    Downdraft Cooktop or Warming Drawer Eyelevel Range Grill Range (20") Feature Content Range (36") 1000-3999 Brands Drop In (24") 4000-6999 Maytag/Amana Wall Oven (27") 7000-9999 Jenn Air Range, Free-Standing (30") Slide-In (30") Range Hood Wall Oven RV Range RV Top 16023515 ©2005 Maytag Services...
  • Page 8: Specifications

    • For Amana product call 1-800-843-0304 or visit the Web Site at www.amana.com Placement of the Oven or Cooktop • For Maytag product call 1-800-688-9900 or visit the The freestanding range or cooktop must be placed in the Web Site at www.maytag.com kitchen or comparable room.
  • Page 9: Range Description

    Surface Burners Grates Surface Burner Surface Burner Surface Burner Control Knobs Control Knobs Oven Burner Oven Rack Control Knob Oven Bottom Panel Bake and Broil Burner Oven Pilot Door Hinge Door Hinge Oven Door Door Handle 16023515 ©2005 Maytag Services...
  • Page 10: Troubleshooting Procedures

    • Knob must be in PILOT ON position. Oven knob ..........(See “Lighting Pilot Burner,” page C-4.) Normal ............• Minor smoking and/or odor is normal Oven smokes/odor first few times of usage. the first few times of oven usage. 16023515 ©2005 Maytag Services...
  • Page 11 Bubbles appearing around fittings and connections indicates a leak. If a leak is present, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks. When finished, wipe off all residue. 16023515 ©2005 Maytag Services...
  • Page 12: Testing Procedures

    ....Clean/remove any foreign objects. Burner, top, sealed Verify gas is supplied ......Gas is supplied. (Models Check for obstructions or ALY1680BD*, contamination in burner ports ....Clean/remove any foreign objects. ALY2280BD*, ALY2289BD*, ALZ8580AD*, ALZ8589AD*, ALZ8590AD*) 16023515 ©2005 Maytag Services...
  • Page 13 Verify air shutter adjusted properly..Air shutter opening: .420" to .460" CG11000AD*) Burner, open, top front Verify gas is supplied ......Gas is supplied. (Models CPL1110AD*, YPL1110AD*, Verify air shutter adjusted properly..Air shutter opening: .420" to .460" CG11000AD*) 16023515 ©2005 Maytag Services...
  • Page 14: Disassembly Procedures

    2. Turn off and remove gas supply from unit. 1. Turn off and remove power from unit (if electric unit). 3. Remove surface grates from cooking surface. 2. Turn off and remove gas supply from unit. 16023515 ©2005 Maytag Services...
  • Page 15: Replacing Maintop Assembly

    1. Turn off and remove power from unit (if electric unit). 6. Reverse procedures to reassemble. 2. Turn off and remove gas supply from unit. 3. Remove ignitor control knob. 4. Remove screws securing assembly to control panel. 16023515 ©2005 Maytag Services...
  • Page 16: Replacing Oven/safety Valve (select Models)

    4. Remove oven bottom plate, see "Replacing Oven 3. Open oven door and remove baking racks. Bottom Plate" procedure. 4. Remove screws securing bottom of oven flue box 5. Remove screw securing baffle to burner. assembly to rear wall of oven cavity. 16023515 ©2005 Maytag Services...
  • Page 17: Replacing Main Back

    To avoid risk of personal injury or property damage, do not lift oven door by the handle. 1. Turn off and remove power from unit (if electric unit). 2. Turn off and remove gas supply from unit. 3. Open oven door. 16023515 ©2005 Maytag Services...
  • Page 18: Oven Door Disassembly (select Models)

    5. Slide spark module up to remove. 6. Reverse procedures to reassemble. Grate Ignitor Switch Manifold Sealed Regulator Assembly Burner Burner Burner Control Orifice Valve Drip Bowl Burner Burner Tape Control Seal Knob Bottom Top/Glass Glass Assembly Grommet Cooktop Model ALZ8590AD* Components 16023515 ©2005 Maytag Services...
  • Page 19 Appendix A 16023515 A – 1 ©2005 Maytag Services...
  • Page 20 20 1/2 Pipe guarded to prevent storage space within the Opening Range to be supported on countertop only clearance specified. Cabinet enclosures shall be designed to prevent drafts that will affect pilot stability. A – 2 16023515 ©2005 Maytag Services...
  • Page 21 Cabinet enclosures shall be designed to prevent drafts that will affect pilot stability. MODEL CUTOUT HT. PIPE LOC. 16 3/8 1 7/8 21 13/16 2 5/8 16023515 A – 3 ©2005 Maytag Services...
  • Page 22 National Electrical Code and applicable local codes and ordinances. THE THIRD GROUNDING PRONG SHOULD NOT, UNDER ANY CIRCUMSTANCES, BE CUT OR REMOVED as it provides protection against shock hazard. A – 4 16023515 ©2005 Maytag Services...
  • Page 23 Minimum clearance from 2. Serial number: countertop to combustible ceiling as approved by U.L. is 24 , CUL is 19 . WIRING DIAGRAM FOR MODELS WITH EXTERNAL ELECTRICAL SUPPLY 16023515 A – 5 ©2005 Maytag Services...
  • Page 24 Do not use open flames for checking gas leaks. FLEXIBLE CONNECTOR SHUTOFF VALVE Figure 1 FLEXIBLE CONDUIT BLACK TO (-) NEGATIVE RED TO (+) POSITIVE POWER SOURCE: 9 TO 12 VDC Figure 3 A – 6 16023515 ©2005 Maytag Services...
  • Page 25 Therefore, periodically check all connections for leaks. See the installation instructions for proper procedures on leak testing. NEVER use a match or flame to check for leaks. 16023515 A – 7 ©2005 Maytag Services...
  • Page 26: Ypl1110ad

    Installation Instructions (Models CG11000AD*, CPL1110AD*, YPL1110AD*) INSTALLATION DRAWINGS A – 8 16023515 ©2005 Maytag Services...
  • Page 27: Backguard Installation

    Make sure the flow of cooling/ventilation air is not obstructed below the range. NOTE: A range should NOT be installed directly over kitchen carpeting. 16023515 A – 9 ©2005 Maytag Services...
  • Page 28 CAUTION: DO NOT LIFT OR MOVE RANGE BY DOOR HANDLES, OR BACKGUARD. c. Turn off all pilots and main gas valve of other gas appliances. d. Turn off main gas valve at meter. FIGURE 5 A – 10 16023515 ©2005 Maytag Services...
  • Page 29 Appendix B 16023515 B – 1 ©2005 Maytag Services...
  • Page 30 HI and LOW to turn all knobs to the OFF position and turn off the main gas select the desired flame size. supply. 5. After cooking, turn the surface burner control knob to the OFF position. B – 2 16023515 ©2005 Maytag Services...
  • Page 31 Select a material, cold. If this occurs, turn the knob to the OFF position. Wait such as aluminum or copper, that conducts heat quickly and several seconds, then light the burner again. evenly. 16023515 B – 3 ©2005 Maytag Services...
  • Page 32 The standing pilot will remain lit if the OVEN knob is left in the PILOT ON position. If the OVEN knob is turned to the OFF position, gas supply to the pilot will be turned off and the standing pilot flame will extinguish. B – 4 16023515 ©2005 Maytag Services...
  • Page 33: Use And Care Information, Gas Range

    Check the cooking progress at the minimum time. If necessary, continue checking at intervals until the food is done. If the oven door is opened too frequently, heat will escape from the oven; this can affect baking results and wastes energy. 16023515 B – 5 ©2005 Maytag Services...
  • Page 34: Cleaning Information, Gas Range

    Follow manufacturer’s directions. If oven cleaner was used, thoroughly rinse oven cavity and capillary tube which is located at the top of the oven. B – 6 16023515 ©2005 Maytag Services...
  • Page 35 Do not use a wooden toothpick. It may break off and clog port. Surface burners can be dried in the oven set at 170 F. Burner must be dry before use. 16023515 B – 7 ©2005 Maytag Services...
  • Page 36: Use And Care Information, Gas Cooktop

    Use LOW to simmer foods, keep foods warm and melt chocolate or butter. Some cooking may take place on the LOW setting if the pan is covered. PORTS IGNITOR PORT BELOW IGNITOR B – 8 16023515 ©2005 Maytag Services...
  • Page 37 Use and Care Information, Gas Cooktop Cooktop at a Glance To Insert or Remove Grate: Grate Fingers Expansion NOTES: 16023515 B – 9 ©2005 Maytag Services...
  • Page 38: Cleaning Information, Gas Cooktop

    Cleaning Information, Gas Cooktop Cleaning Chart B – 10 16023515 ©2005 Maytag Services...
  • Page 39 Appendix C 16023515 C – 1 ©2005 Maytag Services...
  • Page 40: Appendix C: Lp Conversion Instructions

    2. Turn gas selector screw to N (Natural) or L (LP). 3. Reattach knob. Natural Oven Pilot Conversion Type of Gas Top Burner Orifice Hoods Oven Orifice Hood .0355 .0512 Natural Orifice Hood Table C – 2 16023515 ©2005 Maytag Services...
  • Page 41 10. Apply sealant to gas supply connector and attach gas supply line to pressure regulator. 11. Turn on gas supply and check for leaks. Return range to installation position and proceed to “Lighting Pilot” procedure. 16023515 C – 3 ©2005 Maytag Services...
  • Page 42 2. Once proper pilot flame height is achieved, ignite burner and adjust burner flame. 3. Adjust burner air shutter to the widest opening that will not cause the flame to lift or blow off the burner when cold (see graphic below). 3/4 FLAME SHUTTER ORIFICE HOOD C – 4 16023515 ©2005 Maytag Services...
  • Page 43 The specified gas burner ratings typically apply to elevations up to 2000 feet. For higher altitudes, the rates may need to be reduced to achieve satisfactory operation. A local, certified gas servicer will be able to advise if a reduction is necessary. 3. Replace range top and grates. 16023515 C – 5 ©2005 Maytag Services...

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