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Maytag AER4111AA Series Service Manual

30” freestanding electric ranges
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
30"
Freestanding
Electric Ranges
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
AER4111AA*
AER5511BA*
AER5710BA*
AER5712BA*
AER5722BA*
MER5520AA*
MER5551BA*
MER5552BA*
MER5751BA*
MER5752BA*
MERH752BA*
MERL752BA*
MERL753BA*
MERM752BA*
PERL451AC*
16026784
November 2005
©
2005 Maytag Services

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  Summary of Contents for Maytag AER4111AA Series

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any This Base Manual covers general information responsibility for property damage or personal Refer to individual Technical Sheet injury for improper service procedures done by an unqualified person.
  • Page 2: Important Information

    DANGER—Immediate hazards which WILL result in severe personal injury or death. WARNING WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property damage. 16026784 © 2005 Maytag Services...
  • Page 3: Table Of Contents

    Troubleshooting Procedures ........10 Appendix A Testing Procedures Installation Instructions .......... A-2 Component Testing Procedures ......12 Appendix B Control Testing Procedures ........15 Use and Care Guide ..........B-2 Quick Test Mode ............ 16 © 2005 Maytag Services 16026784...
  • Page 4: Important Safety Information

    RANGE, THE RANGE MUST BE SECURED BY connection. Inform consumer of the condition of range PROPERLY INSTALLED ANTI-TIP DEVICES. before leaving. 2. Adhere to all local regulations and codes when performing service. 16026784 © 2005 Maytag Services...
  • Page 5: Electrical Requirements

    • Never leave range unattended while cooking. Boilovers • Should a grease fire occur in the broiler pan, turn off can cause smoking and may ignite. oven, and keep oven door closed until fire burns out. © 2005 Maytag Services 16026784...
  • Page 6: Surface Cooking Units

    3. Clean Only Parts Listed in Manual. the range is put into operation. Failure to do 4. Before Self-Cleaning the Oven—Remove broiler pan so can create a possible and other utensils. shock hazard. 16026784 © 2005 Maytag Services...
  • Page 7: General Information

    100 - 999 Distributor Channel Home Depot Drop In (24") 1000-3999 Brands Wall Oven (27 ") 4000-6999 Maytag/Amana Range, Freestanding (30 ") 7000-9999 Jenn Air Slide-In (30") Range Hood Wall Oven RV Range RV Top © 2005 Maytag Services 16026784...
  • Page 8: Specifications

    To request service information or replacement parts, the web site at www.amana.com service center will require the complete model, serial, and • For Maytag product call 1-800-688-9900 or visit the manufacturing number of your freestanding range. The web site at www.maytag.com number can be found on the oven chassis behind the •...
  • Page 9: Extended Service Plan

    Range Description Extended Service Plan • Dependability Plus Extended Service Plan is specially designed to supplement Maytag’s strong We offer long-term service protection for this new oven. warranty. This plan covers parts, labor, and travel • Asure Extended Service Plan is specially designed charges.
  • Page 10: Troubleshooting Procedures

    Oven smokes/odor first few • Ventilate area well and perform times of usage self-clean cycle. Electronically Controlled ......... • Refer to specific Technical Sheet Failure Codes for diagnostic checks. 16026784 © 2005 Maytag Services...
  • Page 11 • Check infinite switch, replace if Failed infinite switch........failed. Normal ............• Element cycles to maintain Frequent cycling of surface proper heat and to prevent element or warming zone damage to smoothtop. © 2005 Maytag Services 16026784...
  • Page 12: Component Testing Procedures

    Connect volt-ohms meter to Approximate (select models) H1 and H2. Time On Time Off MED (4-5) Measure the following for voltages at 100% LO, MED, HI: H1 to H2 ......... 240 VAC. If not, replace switch. 16026784 © 2005 Maytag Services...
  • Page 13 240 VAC. If not, replace switch. Thermostat Measure thermostat for continuity..See wiring diagram. (select models) Backguard outlet Measure continuity between terminals: circuit breaker Plunger closed (pushed in)....Continuity (Canadian models) Plunger open (pulled out) ....Infinite © 2005 Maytag Services 16026784...
  • Page 14 2100 W measure resistance of terminals .... Approximately 33 to 38 (select models) Measure voltage at coil element..... 240 VAC, see wiring diagram for terminal identification. If voltage is not present at element, check wiring. 16026784 © 2005 Maytag Services...
  • Page 15: Control Testing Procedures

    The last 5 diagnostic codes will be stored display seconds of powering up the unit. in the non-volatile memory. Cycle through the codes using the See "Description of Error Codes" for More + or Less - pads. explanation. © 2005 Maytag Services 16026784...
  • Page 16: Quick Test Mode

    Secondary System: Sequential numbering Oven Cavity: 1 – Upper oven (or single cavity oven) 2 – Lower oven c – Control specific Diagnostic Code Display Mode must be accessed within 30 seconds of powering up the control. 16026784 © 2005 Maytag Services...
  • Page 17 LOCK on steady Disables cooking functions 9d31 Unlock switch both locked and unlocked Nothing No action 9d41 Unlock switch neither locked or unlocked Nothing No action 9d51 Lock switch not locked or unlocked Nothing Disables Clean function © 2005 Maytag Services 16026784...
  • Page 18 If a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error tone and the function will be disabled. Bake Timer Broil CANCEL Keep Cook Clean Clock Delay Warm Hold Typical M1 Control 16026784 © 2005 Maytag Services...
  • Page 19: Disassembly Procedures

    3. Squeeze tabs on rocker switch and push outward to backguard to release the control panel front. release from control panel. 4 . Reverse procedures to reinstall indicator light. NOTE: Front edges of the control panel are difficult to release from backguard. © 2005 Maytag Services 16026784...
  • Page 20: Convenience Outlet/Circuit Breaker (Canadian Models Only)

    3. Remove maintop assembly, see "Maintop Assembly" 3. Pull broil element forward to allow disconnection of procedure. terminals on each element leg. 4. Remove side panel, see "Side Panel Removal" 4. Reverse procedures to reinstall broil element. procedures. 16026784 © 2005 Maytag Services...
  • Page 21: Side Panel Removal

    Storage Drawer Removal 3. To replace: a. Place the set of rollers on the drawer behind the set of rollers on the oven. (As shown above.) b. Align the guides and push the drawer back into position. © 2005 Maytag Services 16026784...
  • Page 22: Door Disassembly (Standard And Large Windows)

    Door Door Insulation Glass Gasket Handle Frame Inner Glass Door Door Lining Glass Door Support Baffle Door Door Trim Side Insulation Door Trim Door Inner Door Gasket Door Glass Handle Glass Retainer Door Glass Support 16026784 © 2005 Maytag Services...
  • Page 23: Door Disassembly (No Window)

    2. Place door on a protected surface. 3. Remove screws securing door handle to door panel. No Window Door Lining Door Baffle Door Door Insulation Trim Side Door Door Gasket Trim Door Handle Door Glass Support © 2005 Maytag Services 16026784...
  • Page 24: Storage Drawer Disassembly

    2. Place door on a protected surface. Storage Drawer Disassembly 3. Remove screws front panel to storage drawer. 1. Remove storage drawer, see "Storage Drawer 4. Reverse procedures to reassemble storage drawer. Removal" procedure. Storage Drawer Storage Drawer Front Panel 16026784 © 2005 Maytag Services...
  • Page 25 Appendix A © 2005 Maytag Services 16026784 A – 1...
  • Page 26 `^k^a^I ^ cobbJpq^kafkd o^kdb fp klq ql _b fkpq^iiba `ilpbo qe^k NOjj colj ^kv ^ag^`bkq cfdrob N proc^`bK klqbW c†„’‚ Š~– ‹Œ‘ ‚ ‚‚‚‹‘~‘†“‚ Œƒ ~€‘’~‰ ’‹†‘K cfdrob O A – 2 16026784 © 2005 Maytag Services...
  • Page 27 3 for the type of construction ANTI-TIP bracket to the floor. Proceed to STEP 3. you will be using. D. Free-standing range may be secured to either floor or wall. cfdrob P © 2005 Maytag Services 16026784 A – 3...
  • Page 28 F. Proceed with the remainder of the installation lift-up top. Coil tops are lift-up. instructions provided with the range. klqbW USE A MINIMUM OF (2) SCREWS TO INSTALL ANTI-TIP BRACKET TO THE WALL OR FLOOR. cfdrob Q A – 4 16026784 © 2005 Maytag Services...
  • Page 29 REMEMBER - only a 4-conductor cord is to be used on new branch-circuit installations (1996 NEC), mobile homes, recreational vehicles, or in an area where local cfdrob R codes prohibit grounding through the neutral conductor. © 2005 Maytag Services 16026784 A – 5...
  • Page 30: Installation Instructions

    1 25 in-lb 3/8² (34.93 mm) diameter connection opening, with closed loop terminals and marked for use with ranges 4 - 6 35 in-lb shall be used. A – 6 16026784 © 2005 Maytag Services...
  • Page 31 The Use and Care information provided in this service manual is representative of a limited number of models. Reference the customer’s Use and Care literature included with the product, order a copy (if needed), or consult Maytag’s website for the specific model. www.maytag.com ©...
  • Page 32 Oven Cooking ......8-16 Oven Light Baking Troubleshooting ....22-23 Cook & Hold Delay Bake Warranty & Service ....25 Keep Warm Broiling Oven Racks ©2005 Maytag Appliances Sales Co. Litho U.S.A . B – 2 16026784 © 2005 Maytag Services...
  • Page 33 To ensure proper and safe operation: Appliance must be properly installed and grounded by a qualified technician. Do not attempt to adjust, repair, service, or © 2005 Maytag Services 16026784 B – 3...
  • Page 34: Important Safety Instructions

    Misuse could result in risk of electric shock, fire, or damage to the appliance. Use foil only as directed in this guide. B – 4 16026784 © 2005 Maytag Services...
  • Page 35: Important Safety Notice And Warning

    Use care to avoid steam burns if a wet sponge released due to overheated cooking oil, fat, margarine and overheated non-stick cookware may be equally harmful. Save These Instructions for Future Reference © 2005 Maytag Services 16026784 B – 5...
  • Page 36: Appendix B Use And Care Guide

    The highest setting is always used to bring water to a boil. Some elements offer an even higher speed for boiling liquids. B – 6 16026784 © 2005 Maytag Services...
  • Page 37: Surface Cooking

    Use potholders • NEVER store heavy items above the cooktop that could fall to protect hands. and damage it. © 2005 Maytag Services 16026784 B – 7...
  • Page 38: Hot Surface Light

    • Do not use foil or foil-type containers. Foil may melt onto the glass. If metal melts on the cooktop, do not use. Call an authorized Maytag Servicer. B – 8 16026784 © 2005 Maytag Services...
  • Page 39: Cookware Recommendations

    Reduce to the lowest heat setting that maintains the boil or pressure. If the heat is not turned down, the cooktop may be damaged. See “Cooking Made Simple” booklet for more information. © 2005 Maytag Services 16026784 B – 9...
  • Page 40: Oven Cooking

    More+ or Less- pad, the function will programmed for cook or clean Delay or Cook & Hold. be canceled and the display will return to the previous display. B – 10 16026784 © 2005 Maytag Services...
  • Page 41 4. At the end of the set time, one long beep will sound. To cancel the Timer: 1. Press and hold the Timer pad for three seconds. 2. Press the Timer pad and set the time to 00:00. © 2005 Maytag Services 16026784 B – 11...
  • Page 42: Baking

    To cancel Cook & Hold at any time: feature, see page 13. Press the CANCEL pad. Remove food from oven. • For additional baking and roasting tips, see “Cooking Made Simple” booklet. B – 12 16026784 © 2005 Maytag Services...
  • Page 43: Delay Bake

    • Do not use delayed baking for items that require a preheated oven, such as cakes, cookies, and breads. • The Delay time, “DELAY”, “BAKE” and “HOLD” light in the display. • Do not use delayed baking if oven is already hot. © 2005 Maytag Services 16026784 B – 13...
  • Page 44: Keep Warm

    - do not set warm dishes on a cold surface as rapid temperature changes could cause crazing or breakage. To cancel Keep Warm: 1. Press the CANCEL pad. 2. Remove food from the oven. B – 14 16026784 © 2005 Maytag Services...
  • Page 45: Adjusting The Oven Temperature

    There will be no audible beeps. • If power fails, the oven will power up in Sabbath Mode with 72 hours remaining and no cycle active. © 2005 Maytag Services 16026784 B – 15...
  • Page 46: Broiling

    10 - 15 minutes Fillets Flaky 8 - 12 minutes * The top rack position is #5. Note: This chart is a suggested guide. The times may vary with the food being cooked. B – 16 16026784 © 2005 Maytag Services...
  • Page 47: Oven Vent

    Two flat racks: Use rack positions 2 and 4. One flat rack and one offset rack: Use rack positions 2 and 5. Note: Use caution when removing the offset rack from position 1 (lowest position). © 2005 Maytag Services 16026784 B – 17...
  • Page 48 • Use caution when removing items from the half rack to avoid burns. • Carefully remove items from the lower rack to avoid disturbing the half rack. B – 18 16026784 © 2005 Maytag Services...
  • Page 49: Care & Cleaning

    Delay time can be set from ten minutes (00:10) to 11 hours, 59 minutes (11:59). cont. * Brand names for cleaning products are registered trademarks of the respective manufacturers. © 2005 Maytag Services 16026784 B – 19...
  • Page 50 • The time of day appears in the display. automatically return to the previous display. • The oven door will be damaged if the oven door is forced to open when “LOCK” is still displayed. B – 20 16026784 © 2005 Maytag Services...
  • Page 51: Cleaning Procedures

    • Melted Sugar or Plastic – Immediately turn element to LOW and scrape sugar or plastic from hot surface to a cool area. Then turn element OFF and allow to cool. Clean residue with razor blade scraper and Cooktop Cleaning Creme*. © 2005 Maytag Services 16026784 B – 21...
  • Page 52 This is especially important for white surfaces. * Brand names for cleaning products are registered trademarks of the respective manufacturers. ** To order direct, call 1-877-232-6771 USA and 1-800-688-8408 Canada. B – 22 16026784 © 2005 Maytag Services...
  • Page 53: Leveling Legs

    10 amps. To reset the CIRCUIT BREAKER circuit breaker, press the switch located on the lower edge of the backguard. © 2005 Maytag Services 16026784 B – 23...
  • Page 54: Troubleshooting

    • Oven door was closed during broiling. Leave the door open to the first stop position (about 4 inches). • Trim excess fat from meat before broiling. • A soiled broiler pan was used. • Voltage in house may be low. cont. B – 24 16026784 © 2005 Maytag Services...
  • Page 55 • Oven may be in Sabbath Mode. See page 13. no display. “SAb” flashing and then • Oven is in Sabbath Mode. To cancel, press and hold the Clock pad for five displayed continuously. seconds. © 2005 Maytag Services 16026784 B – 25...