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Maytag AGR4400ADW Service Manual

Freestanding gas range.
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
Freestanding
Gas Range
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
AGR4400ADW
AGR4412ADB/Q/S/W
AGR5712ADB/Q/S/W
CPL1100ADH/L/Q/T/W
CPL1110ADH/L/T
CPR1100ADQ/W
CGL1100ADQ/W
CGR1110ADQ/W
CGR1125ADQ/W
CGR1415ADH
CGR1425ADH/Q/S/T/W
CGR3725ADB/Q/S/W
CG31200ADQ/V/W
CG31400ADW
CG31600ADB/Q/V
CG34800ADQ/S/T/V/W
CP31200ADV
CP31600ADQ/V
LGR3330ADB/W
LPR1115ADW
MGR5751ADB/Q/W/S
MGR5752ADW
MGR4451ADB/Q/W/S
MGR4452ADB/Q/W
PGR4420LDQ/W
PGR5720LDQ/W
16023522
December 2004
©
2004 Maytag Services

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Table of Contents

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   Summary of Contents for Maytag AGR4400ADW

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any This Base Manual covers general information responsibility for property damage or personal Refer to individual Technical Sheet injury for improper service procedures done by an unqualified person.
  • Page 2: Important Information

    Customer Service Support Center CAIR Center Web Site Telephone Number WWW.AMANA.COM ..........1-800-843-0304 WWW.MAYTAG.COM ..........1-800-688-9900 CAIR Center in Canada ........... 1-800-688-2002 Amana Canada Product ........... 1-866-587-2002 Recognize Safety Symbols, Words, and Labels DANGER DANGER—Immediate hazards which WILL result in severe personal injury or death.
  • Page 3: Table Of Contents

    Models AGR5712AD*, CG34800AD*, Valve/Regulator Assembly ........21 CGR3725AD*, MGR5751AD*, MGR5752AD*, Manual Oven Door Latch Assembly ......21 PGR5720AD* ............. C-9 Spark Module ............21 Models AGR4400AD*, AGR4412AD*, MGR4451AD*, MGR4452AD*, PGR4420LD*, CGR1425AD*, CGR1415AD*, CGR1110AD*, CP31600AD*, CG31400AD* ......C-12 16023522 ©2004 Maytag Services...
  • Page 4: Important Safety Information

    Soap and water solution should be used for this purpose. Apply solution to suspected area and watch for air bubbles which indicates a leak. Correct leaks by tightening fittings, screws, connections, applying approved compound, or installing new parts. 16023522 ©2004 Maytag Services...
  • Page 5: Receiving Oven

    • Wear proper apparel. Loose fitting or hanging garments these items and become seriously injured. should never be worn when using oven. Flammable material could ignite if brought in contact with flame or hot oven surfaces which may cause severe burns. 16023522 ©2004 Maytag Services...
  • Page 6: Baking, Broiling, And Roasting

    Regulator must be set for the type of gas being used Natural or LP. After servicing regulator, make certain it is set properly before completing service. 16023522 ©2004 Maytag Services...
  • Page 7: General Information

    Downdraft Cooktop or Warming Drawer Eyelevel Range Grill Range (20") Feature Content Range (36") 1000-3999 Brands Drop In (24") 4000-6999 Maytag/Amana Wall Oven (27") 7000-9999 Jenn Air Range, Free-Standing (30") Slide-In (30") Range Hood Wall Oven RV Range RV Top 16023522 ©2004 Maytag Services...
  • Page 8: Specifications

    • For Amana product call 1-800-843-0304 or visit the Web Site at www.amana.com Placement of the Oven • For Maytag product call 1-800-688-9900 or visit the This freestanding range must be placed in the kitchen or Web Site at www.maytag.com comparable room.
  • Page 9: Grounding

    UL listed adapter other lead to ground. Circuit tester should light. (available at most hardware stores). Larger slot on adapter must be aligned with larger slot in the wall receptacle to provide proper polarity. 16023522 ©2004 Maytag Services...
  • Page 10: Range Description

    Surface Burners Burners Surface Burner Surface Burner Control Knobs Control Knobs Door Handle Broil Burner Oven Door Oven Light and Sensor Oven Racks Door Hinge Door Hinge Bake Burner Model Number Rating Label Service/ Warming Drawer 16023522 ©2004 Maytag Services...
  • Page 11: Troubleshooting Procedures

    • Check 120 VAC to ignitor, if no No voltage from control ......... No oven operation in bake or broil. voltage, replace control. Loose wire connection or broken wire... • Verify all connections are clean and tight, replace broken wire. 16023522 ©2004 Maytag Services...
  • Page 12 Fan motor does not operate. next step. Failed fan motor or winding/frozen shaft ..• Check motor winding for continuity. Check for a frozen motor shaft. Check for broken wiring between motor and neutral terminal block. 16023522 ©2004 Maytag Services...
  • Page 13 Oven door locked ........• Verify oven door is unlocked after a Part or all of the appliance does not work clean cycle. Delayed cooking ........• Verify oven is not set for delayed cooking program. 16023522 ©2004 Maytag Services...
  • Page 14: Component Testing Procedures

    Verify gas pressure (WCP)..... Natural " LP/Propane " If using LP service, verify proper gas supply conversion. Spark ignition Test for resistance of spark lead .... Continuity electrode Test ignitor to chassis......No continuity from ignitor to chassis. 16023522 ©2004 Maytag Services...
  • Page 15 Gas present. Model CGR1110AD* Verify air shutter adjusted properly..Air shutter opening: .420" to .460". Pilot burner Verify pilot selector cartridge is set to Models CPL1100AD*, the proper gas........LP or Natural CPR1100AD*, LPR1115AD*, CP31200AD*, CG31200AD* 16023522 ©2004 Maytag Services...
  • Page 16: M1 Oven Control Testing

    The last 5 diagnostic codes will be stored Display seconds of powering up the unit. in the non-volatile memory. Cycle through the codes using the More + or Less - pads. See "Description of Error Codes" for explanation. 16023522 ©2004 Maytag Services...
  • Page 17: Quick Test Mode

    Secondary System: Sequential numbering Oven Cavity: 1 – Upper oven (or single cavity oven) 2 – Lower oven c – Control specific Diagnostic Code Display Mode may be started only within 60 seconds when powering up the control. 16023522 ©2004 Maytag Services...
  • Page 18 4d51 Door switch not open or closed Disables Clean and Lockout functions 4, 5 Nothing Turn off light and disable light from door switch 9d11 Disables Clean and Lockout LOCK flashes Lock switch not closed functions 16023522 ©2004 Maytag Services...
  • Page 19 If a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error tone and the function will be disabled. Bake Timer Broil CANCEL Keep Cook Clock Clean Delay Warm Hold Typical M1 Control 16023522 ©2004 Maytag Services...
  • Page 20: Disassembly Procedures

    Control Board Assembly 1. Remove control panel, see “Control Panel” procedure, steps 1 through 7. Ignitor 2. Remove screws securing control board bracket to control panel. 3. Label and disconnect terminal plug from control board assembly. 16023522 ©2004 Maytag Services...
  • Page 21: Open Burner

    2. Place oven door in first stop position, then grasp both 4. Remove screws securing ignitor wire plate cover to sides and lift up off the hinges. back of the oven cavity. 3. Reverse procedure to reinstall oven door. 16023522 ©2004 Maytag Services...
  • Page 22: Oven Door Hinge Reciever

    3. To replace: a. Place the set of rollers on the drawer behind the set of rollers on the oven. (As shown above.) b. Align the guides and push the drawer back into position. 16023522 ©2004 Maytag Services...
  • Page 23: Oven Light Assembly

    1. Turn off electrical power and gas to the range. 2. Disconnect gas and power cord from unit. 3. Remove storage drawer. 4. Disconnect power cord plug located behind storage drawer. 5. Remove screw securing cord to unit. 6. Replace and reassemble in reverse order. 16023522 ©2004 Maytag Services...
  • Page 24: Frameless Oven Door

    Window Lining Gasket Inner Glass Door Panel Glass Door Frame Baffle Inner Door Door Door Door Glass Trim Trim Insulation Door Handle Door Gasket Door Door Glass Handle Retainer Glass Door Support Trim Outer Door Glass 16023522 ©2004 Maytag Services...
  • Page 25: Door Disassembly (no Window)

    2. Place door on a protected surface. 6. Reverse procedure to reassemble oven door. 3. Remove screws securing door handle to door panel. Oven Door - No Window Door Seal Door Lining Door Insulation Door Handle Door Panel 16023522 ©2004 Maytag Services...
  • Page 26 Appendix A A–1 16023522 ©2004 Maytag Services...
  • Page 27: Appendix A: Installation Instructions

    Installation Instructions (Models CP31200AD*, CG31200AD*) fkpq^ii^qflk ao^tfkdp cobbJpq^kafkd 16023522 A– 2 ©2004 Maytag Services...
  • Page 28 Code Part 1 and Section Z240.4.1 - Installation Requirements for Gas Burning Appliances in Mobile ventilation air is not obstructed below the range. Homes (CSA Standard CAN/CSA - Z240MH). klqbW A range should NOT be installed over kitchen carpeting. A–3 16023522 ©2004 Maytag Services...
  • Page 29: Models Cpl1100ad*, Cgl1100ad

    Requirements for Gas Burning Appliances in Mobile b. Stand range upright. Homes (CSA Standard CAN/CSA - Z240MH). c. Remove all packing material, tape and protective film on some chrome plated or stainless steel parts before range is installed. INSTALLATION DRAWINGS 16023522 A– 4 ©2004 Maytag Services...
  • Page 30: Backguard Installation

    Make sure the flow of cooling/ventilation air is not obstructed below the range. FIGURE 1 NOTE: A range should NOT be installed directly over kitchen carpeting. A–5 16023522 ©2004 Maytag Services...
  • Page 31: Model Lpr1115ad

    %851(56 5(68/7,1* ,1 3(5621$/ ,1-85< $1' 0$< $))(&7 7+( &22.,1* 3(5)250$1&( 2) 7+( 81,7 127( 7+( ),*85( 0$< 127 $&&85$7(/< 5(35(6(17 <285 5$1*( 25 &22.723 +2:(9(5 7+,6 :$51,1* $33/,(6 72 $// *$6 &22.,1* 352'8&76 16023522 A– 6 ©2004 Maytag Services...
  • Page 32 Make sure the flow of cooling/ Requirements for Gas Burning Appliances in Mobile ventilation air is not obstructed below the range. Homes (CSA Standard CAN/CSA - Z240MH). klqbW A range should NOT be installed over kitchen carpeting. A–7 16023522 ©2004 Maytag Services...
  • Page 33: Cp31200ad*, Cg31200ad*, Lpr1115ad

    Installation Instructions (All models except CPL1100AD*, CGL1100AD*, CP31200AD*, CG31200AD*, LPR1115AD*) fkpq^ii^qflk ao^tfkdp cobbJpq^kafkd 16023522 A– 8 ©2004 Maytag Services...
  • Page 34 Make sure the flow of cooling/ ventilation air is not obstructed below the range. Requirements for Gas Burning Appliances in Mobile Homes (CSA Standard CAN/CSA - Z240MH). klqbW A range should NOT be installed over kitchen carpeting. A–9 16023522 ©2004 Maytag Services...
  • Page 35 & Alternate Connectors 1/2 lbs./sq. in. (3.5 kPa) (13.8 in. water column). The appliance pressure regulator on your range may differ from this illustration. 16023522 A– 10 ©2004 Maytag Services...
  • Page 36 J b‰‚€‘†€ f„‹†‘†Œ‹ To operate, push and turn top burner knob to the LITE position. The top burner will light. To turn OFF spark after the top burner has ignited turn knob to HI setting. pb^iba _rokbop A–11 16023522 ©2004 Maytag Services...
  • Page 37 Replace burner assembly in main top and rotate approximately one-eighth turn clockwise using burner wrench until burner locks into position with ignitor aligned with reference mark on main top. 16023522 A– 12 ©2004 Maytag Services...
  • Page 38 Appendix B B–1 16023522 ©2004 Maytag Services...
  • Page 39: Cpl1100ad*, Cgl1100ad

    Use Instructions (Models CP/CG31200AD*, CPL1100AD*, CGL1100AD*) 16023522 B–2 ©2004 Maytag Services...
  • Page 40 Use Instructions (Models CP/CG31200AD*, CPL1100AD*, CGL1100AD*) B–3 16023522 ©2004 Maytag Services...
  • Page 41: Cg34800ad

    The ignitor will continue to spark until the knob is the line, hold a lighted match next to the burner and turn the turned past the Lite position. knob on. When the burner lights, turn the knob off and proceed as directed below. 16023522 B–4 ©2004 Maytag Services...
  • Page 42: Oven Cooking

    1. Press the CLOCK pad. To cancel the timer operation: • The clock time cannot be set if the control is pro- Press and hold the TIMER pad for several seconds. grammed for a bake, broil or timing operation. B–5 16023522 ©2004 Maytag Services...
  • Page 43 If more than 30 seconds elapse between touching a function pad cont. and the ▲ or ▼ pads, the function will be canceled and the display will return to the previous display. 16023522 B–6 ©2004 Maytag Services...
  • Page 44: Agr5712ad*, Mgr4451ad*, Mgr4452ad*, Mgr575*ad*, Pgr4420ld*, Pgr5720ld

    Use to turn on the surface burners. An infinite choice of heat settings is available from Low to High. At the High setting a detent or notch may be felt. The knobs can be set on or between any of the settings. B–7 16023522 ©2004 Maytag Services...
  • Page 45 1. Press the Clock pad. To cancel the timer operation: • The clock time cannot be set if the control Press and hold the Timer pad for several seconds. is programmed for a bake, broil or timing operation. 16023522 B–8 ©2004 Maytag Services...
  • Page 46 Delay or Cook & Hold. than 30 seconds elapse between touching a function pad cont. and the ▲ or ▼ pads, the function will be canceled and the display will return to the previous display. B–9 16023522 ©2004 Maytag Services...
  • Page 47: Care And Cleaning

    Note: Use a dry towel or cloth to wipe up spills, especially acidic or sugary spills. Surface may models) and discolor or dull if soil is not immediately removed. This is especially important for white surfaces. Door Handles - Painted Enamel 16023522 B–10 ©2004 Maytag Services...
  • Page 48 To remove streaks and restore luster, follow with Stainless Steel Magic Spray*. * Brand names for cleaning products are registered trademarks of the respective manufacturers. ** To order direct, call 1-877-232-6771 USA and 1-800-688-8408 Canada. B–11 16023522 ©2004 Maytag Services...
  • Page 49 Appendix C 16023522 C–1 ©2004 Maytag Services...
  • Page 50: Models Cp31200ad*, Cg31200ad

    Turn plunger over and forcibly snap back in original location (figure 14). klqbW Plunger jrpq snap into position; the gas type you are converting to must be visible on lower side of plunger. cfdrob NO cfdrob NP cfdrob NQ -10- C–2 16023522 ©2004 Maytag Services...
  • Page 51: Conversion Instructions

    ^ii qlm _rokbo ^ka lsbk p^cbqv s^isb `lksbopflk lsbk p^cbqv s^isb `lksbopflk Ebu`bmq b^qlk s^isbF cfdrob NR` cfdrob NRa cfdrob NR^ cfdrob NR_ k^qro^i d^p im d^p k^qro^i d^p im d^p pbqqfkd pbqqfkd pbqqfkd pbqqfkd -11- 16023522 C–3 ©2004 Maytag Services...
  • Page 52: Models Cpl1100ad*, Cgl1100ad

    WHEN YOUR RANGE REQUIRES SERVICE OR REPLACEMENT PARTS, CONTACT YOUR DEALER OR AUTHORIZED SERVICE AGENCY. PLEASE GIVE THE COMPLETE MODEL AND SERIAL NUMBERS OF THE RANGE WHICH IS LOCATED ON THE RANGE MODEL NUMBER PLATE. C–4 16023522 ©2004 Maytag Services...
  • Page 53: Model Cpr1100ad

    FIGURE 1 NOTE: What you read on the converter cap or plunger after conversion is the type gas setting for that regulator, i.e. If you read NAT. the regulator is set for Natural Gas. 8101P635-60 (05-04-00) 16023522 C–5 ©2004 Maytag Services...
  • Page 54 LP: Brass Stamped .85mm OVEN BURNER AIR SHUTTER Gas Type Screw Type Head Number ORIFICE Natural Bypass FIGURE 2 LP: Black Stripe Stamped 1.3mm Bypass Nat.: Brass Stamped #46 FIGURE 3 Natural Pilot FIGURE 4 Pilot C–6 16023522 ©2004 Maytag Services...
  • Page 55 6) to the widest opening that will not cause the flame to lift or blow off the burner when cold. AIR SHUTTER ORIFICE HOOD SHUTTER 3/4² FLAME ORIFICE FIGURE 8 HOOD Conventional Burners FIGURE 6 16023522 C–7 ©2004 Maytag Services...
  • Page 56: Model Lpr1115ad

    When your range requires service or replacement parts, contact your dealer or authorized service agency. Please give the complete model and serial numbers of the range which is located on the range model number plate. C–8 16023522 ©2004 Maytag Services...
  • Page 57: Cgr3725ad*, Mgr5751ad*, Mgr5752ad*, Pgr5720ad

    Remove cap nut from appliance pressure regulator (plastic dust cover comes off with nut). fjmloq^kqW Remove plastic dust cover from cap nut and reinstall on opposite side of cap nut. UNMNmSQMJSM (03-04-00) 16023522 C–9 ©2004 Maytag Services...
  • Page 58 Remove cap nut from appliance pressure regulator (plastic dust cover comes off with nut). fjmloq^kqW Remove plastic dust cover from cap nut and reinstall on opposite side of cap nut. UNMNmSQMJSM (03-04-00) C–10 16023522 ©2004 Maytag Services...
  • Page 59 Sealed burner adjustment. Adjust the air shutter for the ORIFICE HOOD appropriate gas according to figure 10. AIR SHUTTER NATURAL POSITION cfdrob NM cfdrob T AIR SHUTTER LP POSITION 16023522 C–11 ©2004 Maytag Services...
  • Page 60 INLET PRESSURE IN NATURAL INCHES OF WATER COLUMN NOTE: Plunger MUST snap into position; the gas type Minimum you are converting to must be visible on lower side of Maximum plunger. FIGURE 1 8101P651-60 (06-04-00) C–12 16023522 ©2004 Maytag Services...
  • Page 61: Mgr4451ad*, Mgr4452ad*, Pgr4420ld

    Tighten the orifice hood with a ½² (12.7 mm) socket wrench clockwise mm) socket wrench counter-clockwise. approximately 2½ turns. IMPORTANT: Save all parts removed in conversion. g. Replace the bake burner. h. Replace the oven bottom. 16023522 C–13 ©2004 Maytag Services...
  • Page 62 1/2 inch wrench or socket and turning the hood clockwise approximately (6) complete turns. 5. Replace surface burners. 9.2K NO COLOR 12K RED STAMPED .0571 STAMPED .0669 FRONT OF RANGE FIGURE 4 C–14 16023522 ©2004 Maytag Services...
  • Page 63 Conventional burner adjustment. Open the air shutters or the burners so that the square hole is completely uncovered (see figure 10). SHUTTER 3/4² FLAME ORIFICE LOCK HOOD SCREW AIR SHUTTER ORIFICE HOOD Conventional Burners FIGURE 8 FIGURE 10 16023522 C–15 ©2004 Maytag Services...

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