Table of Contents
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MAGFLO
1. Product introduction
3. Product selection guidelines
Contents
1.1
Product introduction ............................................................................................................................................................. 4
1.2
Mode of operation ................................................................................................................................................................ 5
2.1
Sensor MAG 1100 and MAG 1100 Ex ............................................................................................................................... 6
2.2
Sensor MAG 1100 FOOD .................................................................................................................................................... 7
2.3
Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W ................................................................................................... 8-9
2.4
Sensor MAG 5100 W ......................................................................................................................................................... 10
2.5.1
2.5.2
2.5.3
Safety barrier (ia/ib) for sizes up to 12'' ......................................................................................................................... 13
2.5.4
Cleaning unit ....................................................................................................................................................................... 13
2.6
Meter uncertainty ............................................................................................................................................................... 14
2.7
Output characteristics MAG 5000 and MAG 6000 ......................................................................................................... 15
2.8.1
Sensor cables and conductivity of medium .................................................................................................................... 16
2.8.2
Minimum accept data for cable ......................................................................................................................................... 16
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2.9
communication add-on module ............................................................................................................................ 16
2.10
Cable specifications (Supplied by Danfoss) ................................................................................................................... 16
3.1
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3.2.1
Minimum conductivity ......................................................................................................................................................... 18
3.2.2
Liner selection guide .......................................................................................................................................................... 18
3.2.3
Electrode selection guide .................................................................................................................................................. 18
3.3
Installation conditions .................................................................................................................................................. 18-21
3.4
Cleaning unit ....................................................................................................................................................................... 22
3.5
Custody transfer approval ................................................................................................................................................. 23
3.6
Signal converter 5000 CT, MAG 6000 CT Sealing ......................................................................................................... 23
3.7
Ex installations ................................................................................................................................................................... 24
4.1
Sensor MAG 1100 .............................................................................................................................................................. 25
4.2
Sensor MAG 1100 FOOD ............................................................................................................................................ 26-27
4.3
Sensor MAG 5100 W ................................................................................................................................................... 28-29
4.4
Sensor MAG 3100 and MAG 3100 W ......................................................................................................................... 30-31
4.5
Signal converter ........................................................................................................................................................... 31-33
5.1
Potential equalization (Grounding) ................................................................................................................................... 34
5.2
Inlet protection MAG 3100 ................................................................................................................................................ 35
5.3
Cathodic protected piping ................................................................................................................................................. 35
6.1
Integral mount installation MAG 5000 and MAG 6000 ............................................................................................. 36-37
6.2.1
Add-on modules (MAG 6000 only) .................................................................................................................................... 38
6.2.2
Remote installation (Sensor end) ..................................................................................................................................... 38
6.2.3
Remote installation (Wall mount) ................................................................................................................................ 39-40
6.2.4
Remote installation (Rack mount) ..................................................................................................................................... 41
6.2.5
Add-on modules (MAG 6000 only) .................................................................................................................................... 42
6.2.6
Installation using wall mounting kit ................................................................................................................................. 43
6.2.7
Installation using front of panel mounting kit ............................................................................................................... 44
6.2.8
Installation using back of panel mounting kit ............................................................................................................... 45
6.3
Signal converter with safety barrier ................................................................................................................................. 46
6.4
Signal converter with cleaning unit .................................................................................................................................. 47
7.1
Signal converter MAG 5000 and MAG 6000 connection diagram ................................................................................. 48
7.2
Wiring diagram for signal converter and sensor ............................................................................................................. 49
7.2.1
Integral installation ............................................................................................................................................................. 49
7.2.2
Remote installation wall mount NEMA 6 enclosure ......................................................................................................... 49
7.2.3
Rack mount NEMA 2 enclosure ........................................................................................................................................ 50
7.2.4
Wall mount NEMA 4X enclosure ....................................................................................................................................... 50
7.2.5
Rack mount with safety barrier NEMA 2 EEx (ia/ib) up to 12'' ..................................................................................... 50
7.2.6
Wall mount with safety barrier NEMA 6 EEx (ia/ib) up to 12'' ...................................................................................... 51
7.2.7
Rack mount NEMA 2 with cleaning unit .......................................................................................................................... 51
7.2.8
Wall mount NEMA 6 with cleaning unit ............................................................................................................................. 51
8.1
Keypad and display layout ................................................................................................................................................ 52
8.2
Menu build-up ..................................................................................................................................................................... 53
8.2.1
Password ............................................................................................................................................................................. 53
8.3.1
MAG 5000 and MAG 6000 ................................................................................................................................................. 54
8.3.2
MAG 6000 CT ..................................................................................................................................................................... 55
8.4.1
Basic settings ..................................................................................................................................................................... 56
8.4.2
Outputs ............................................................................................................................................................................... 57
8.4.3
Digital and relay outputs .................................................................................................................................................... 57
8.4.4
Relay output ........................................................................................................................................................................ 58
8.4.5
External input ..................................................................................................................................................................... 58
8.4.6
Sensor characteristics ...................................................................................................................................................... 59
8.4.7
Reset mode ......................................................................................................................................................................... 59
8.4.8
Service mode ...................................................................................................................................................................... 60
8.4.9
Operator menu setup ......................................................................................................................................................... 61
8.4.10
Product identity (read only) ............................................................................................................................................... 62
8.4.11
Change password ............................................................................................................................................................... 62
8.4.12
Language mode .................................................................................................................................................................. 63
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8.4.13
communication MAG 5000 HART or as add-on module .................................................................................... 63
8.5.1
Flow rate .............................................................................................................................................................................. 64
8.5.2
Totalizer ............................................................................................................................................................................... 64
8.5.3
Batch ................................................................................................................................................................................... 64
8.6.1
Factory settings/available settings .................................................................................................................................. 65
8.6.2
Dimension dependent factory settings MAG 5000 and MAG 6000 .............................................................................. 66
8.6.3
Dimension dependent batch and pulse output settings ................................................................................................. 66
8.6.4
MAG 6000 CT settings ...................................................................................................................................................... 67
8.7.1
Error handling ..................................................................................................................................................................... 68
8.7.2
List of error numbers ......................................................................................................................................................... 69
9.1
Converter check list ........................................................................................................................................................... 70
9.2
Trouble shooting MAG 5000 and MAG 6000 ................................................................................................................... 71
9.3
Check list MAG sensor ...................................................................................................................................................... 72
9.4
Coil resistance table .......................................................................................................................................................... 73
10.1
Sensor MAG 1100 ........................................................................................................................................................ 74-75
10.2
Adapter, MAG 1100 FOOD (contains 2 adapters, 2 clamp rings and 2 gaskets) ....................................................... 75
10.3
Sensor MAG 3100 and MAG 3100 Ex ....................................................................................................................... 76-77
10.4
Sensor MAG 3100 W ......................................................................................................................................................... 78
10.5
Sensor MAG 5100 W ......................................................................................................................................................... 79
10.6
Signal converter ................................................................................................................................................................. 80
10.7
Signal converter rack mount ............................................................................................................................................. 81
10.8
Accessories ........................................................................................................................................................................ 82
10.9
Calibration ........................................................................................................................................................................... 83
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