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Summary of Contents for Danfoss MES 1002
- Page 1 Service and Maintenance Guide MES 1002 Service and Maintenance Guide MES 1002 Page 1 of 27 https://danfoss-IXA.com Classified as business...
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Page 2: Table Of Contents
Warning and alarms ...........................21 Trouble shooting ............................21 Software update ......................22 Local Control Panel Menu ..................23 Appendices ........................ 24 Appendix 1 Alarm and warning......................24 About Danfoss IXA ....................26 © Danfoss IXA A/S | May 2024 - Page 2... -
Page 3: Safety
General warning Attention required, waring of potential hazards. Warning Connect an earth terminal to the ground. Warning Danger of hot surfaces! Warning Sharp elements Avoid injury sharp edges Warning Optical radiation © Danfoss IXA A/S | May 2024 - Page 3... -
Page 4: Signs And Pictograms
Read and understand this installation guide before start of installation. Compressed air must always be connected when MES 1002 is installed in stack Failure to follow the recommendations could result in personal injury. Danfoss IXA information © Danfoss IXA A/S | May 2024 - Page 4... -
Page 5: Personal Protective Equipment
Failure to comply with this precaution may cause injury or pose health risk. 1.4 Safety service and maintenance Service and maintenance of the MES 1002 must be performed by skilled personnel to ensure all handling are according to local and legal requirements. -
Page 6: Introduction
1002 (Analyzer model name) Millimeter Newton Meter Network Time Servers Personal Computer Parts Per Million Sulfur dioxide Service and Support Tool Software Universal Time Coordinated Universal Serial Bus Ultraviolet Warning © Danfoss IXA A/S | May 2024 - Page 6... -
Page 7: Identification
Doc. no.: 101405-MAN-A 2.2 Identification MES 1002 Product 100500-001 Part no.: Rev.: ES2-2207-0004 Ser. no.: 2.3 Compressed air Compressed air must always be connected when MES 1002 is installed in stack © Danfoss IXA A/S | May 2024 - Page 7... -
Page 8: Service And Maintenance
Doc. no.: 101405-MAN-A Service and maintenance 3.1 General The MES 1002 analyzers are designed for minimum maintenance and no special training or service technicians required. Replacement and installation of all planned maintenance and consumables can be performed easily by crew by following the following section which describes the service and maintenance procedures for the MES 1002 analyzers. -
Page 9: Maintenance Tasks
Doc. no.: 101405-MAN-A The Local Control Panel is located on the front of the analyzer cabinet. It has a quick menu to gain access to the MES 1002 for monitoring and control of the analyzer onsite. See MES 1002 Installation and Operation Guide (101404-MAN) for further information regarding operation of the Local Control Panel. -
Page 10: Maintenance Monthly
If filters are contaminated as shown, they must be replaced Install current filters • Install filter 1 and 2 Install new filters Install filter 1, 2 and 3 Filte 1 Filter 2 Filter 3 © Danfoss IXA A/S | May 2024 - Page 10... -
Page 11: Maintenance Quarterly
Visual inspect if following items are intact and still part of and fully connected to the Probe Visual inspect Probe is intact Clean Probe and Optics Clean Probe and Optics, using Probe Optics Cleaning Kit MES 1002 Software updates Check for software updates install when needed. See section 5 3.2.3 Maintenance when notified... -
Page 12: Spare Parts
Ensure power has been switched off prior to replacement or cleaning of light source. Warning Optical radiation Attention The MES 1002 must still receive a supply of compressed air during replacement of light source. Warning Danger of hot surfaces! The exhaust pipe and the flange may become hot during operation. -
Page 13: Remove Cabinet
Always turn off power before removing cabinet for maintenance of the analyzer. • Remove 5 screws and washers 2 on each side of the MES 1002 • Carefully remove the cover © Danfoss IXA A/S | May 2024 - Page 13... -
Page 14: Replace Uv Light Source
Remove the old light source. • Install new light source Install the new UV light source Reversing the steps to install the cable: Install the UV light source cable. Screw on the connector tightly. © Danfoss IXA A/S | May 2024 - Page 14... -
Page 15: Replace Ir Light Source
• Unscrew at three points Attention Handle with care • Remove the old IR light source Install the new IR light source • Screw on the IR light source tightly • Reconnect cables © Danfoss IXA A/S | May 2024 - Page 15... -
Page 16: Install Cabinet
• Mount and tighten 5 washers and screws Torque: 7 Nm • Reset light source log in maintenance. See 5-2* Light source replacement in section 6 Local Control Panel Menu. © Danfoss IXA A/S | May 2024 - Page 16... -
Page 17: High Grade 3 Stage Filter Element Set Replacement
Unscrew the filter insert and discard used filter insert. Dirty filters • Insert new filter by hand. Note, no use of tools! • Position bowl at same orientation, push on bowl and turn clockwise. New filters © Danfoss IXA A/S | May 2024 - Page 17... - Page 18 Unlock the red button by pressing and pulling it down, then rotate it to left. • Detach the filter element • Replace the filter element with a new one. The changing process above applies to all filter elements. © Danfoss IXA A/S | May 2024 - Page 18...
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Page 19: Probe And Optics Cleaning
MES 1002 Service and Maintenance Guide Doc. no.: 101405-MAN-A 3.6 Probe and Optics Cleaning The MES 1002 Probe and Optics Cleaning Kit is developed specifically to clean the MES 1002 probe and optics. Contact sales at ixa@danfoss.com for ordering. Other alternatives will risk damaging the optics which results in the analyzer not able to measure. - Page 20 • Use the keypad on the front to report that the analyzer has been cleaned. For further information, see the Probe and Optics Cleaning Guide included in the cleaning kit. © Danfoss IXA A/S | May 2024 - Page 20...
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Page 21: Trouble Shooting / Alarm List
Alarm [A124] The IR and UV light Replace IR and UV light sources. See section 3.4 Light source sources have reached replacement. the end of recommended lifetime © Danfoss IXA A/S | May 2024 - Page 21... -
Page 22: Software Update
Software update The software package obtained from Danfoss IXA consists of a directory with several files used for updating the software suite. The entire software directory must be placed on a USB drive before it is inserted into the analyzer. -
Page 23: Local Control Panel Menu
Doc. no.: 101405-MAN-A Local Control Panel Menu The Local Control Pannel supports the maintenance tasks performed locally on the MES 1002. Refer to the MES 1002 Installation and Operation Guide (101404-MAN) for comprehensive instructions on operating the Local Control Panel and accessing descriptions of other menus. -
Page 24: Appendices
Warning set GPS signal has been lost. GPS signal lost Warning Cleared GPS signal has been regained. GPS signal regained Notification Analyzer restarted due to changed settings. Restart - settings © Danfoss IXA A/S | May 2024 - Page 24... - Page 25 Light Source lifetime back within expected time Light Source lifetime OK Alarm Set Light Source replacement required Replace Light Source Alarm Cleared Light Source lifetime OK Light Source lifetime OK © Danfoss IXA A/S | May 2024 - Page 25...
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Page 26: About Danfoss Ixa
Danfoss IXA or an authorized service representative of Danfoss IXA, or reception problems caused by signal conditions or cable or antenna systems outside the equipment. - Page 27 Specific demands from the Customer are only binding if and to the extent they have been confirmed by Danfoss in writing.
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