US Water Systems FSF-150 Owner's Manual

US Water Systems FSF-150 Owner's Manual

Fusion superfilter series chemsorb, calcite, carbon, bone char and katalox-light

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1. Read all instructions carefully before operation.
2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF
certified lubricant to all seals.
3. This system is not intended for treating water that is microbiologically unsafe or of
unknown quality without adequate disinfection before or after the system.
REVISION #
1.2
REVISION DATE October 23, 2014
US Water Systems Fusion
Superfilters
Chemsorb, Calcite,
Carbon, Bone Char and
Katalox-Light
US Water Systems
1209 Country Club Road
Indianapolis, IN 46234
1-800-608-8792
WWW.USWATERSYSTEMS.COM

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Summary of Contents for US Water Systems FSF-150

  • Page 1 US Water Systems Fusion Superfilters Chemsorb, Calcite, Carbon, Bone Char and Katalox-Light 1. Read all instructions carefully before operation. 2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF US Water Systems certified lubricant to all seals.
  • Page 2: Table Of Contents

    Be sure to check the entire unit for any shipping damage or missing parts. Also note damage to the shipping cartons. Contact US Water Systems at 1-800-608-8792 for all damage and loss claims. A damage claim must be made within 24 hours of receipt of the unit or the claim may not be honored.
  • Page 3: Proper Installation

    Use only lead-free solder and flux for all  sweat-solder connections, as required by Overall Model Tank Size System FSF-150 10” X 54” 60.25” 57.25” 10” FSF-200 12” X 52” 58.25” 55.25”...
  • Page 4: Specification

    Specifications...
  • Page 5: Specifications

    Specifications   Continuous operation at flow rates greater than the ser- Peak flow rates are intended for intermittent use only and vice flow rate may affect capacity and efficiency perfor- are for residential application only  mance. At the stated service flow rates, the pressure drop ...
  • Page 6: Sizing Requirements

    Before Starting Installation Tools, Pipe, and Fittings, Other Materials Pliers and outlet.  Screwdriver Use copper, brass, or PEX pipe and fit-   Teflon tape tings.  Razor knife Some codes may also allow PVC plastic   Two adjustable wrenches pipe.
  • Page 7 Where To Install The Filter Place the filter tank as close as possible to A 120 volt electric outlet, to plug the includ-   the pressure tank (well system) or water ed transformer into, is needed within 6 feet meter (city water).
  • Page 8: Filter Preparation

    Filter Preparation Fusion Backwashing Filter Tank Installation Instructions WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve to oper- ate effectively. ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other volt- ages are available.
  • Page 9 Filter Preparation 3) Place a piece of duct tape over the riser tube so no media enters the riser while filling. 4) Use the Blue Funnel provided, to pour the gravel and media into the tank. Pour the grav- el into the tank first, then the media. Pour the gravel and media evenly around the hole to ensure it is well distributed in the tank and pour slow enough, to keep from plugging the hole.
  • Page 10 Filter Preparation 6) Lubricate the distributor O-ring and the tank O-ring on the bottom of the control valve. Then install the upper basket on the bottom of the valve by lining up the tabs then turning the basket clockwise to lock it in place. Place the upper basket over the distributor tube and push the valve on the tank.
  • Page 11: Installation Instructions

    Installation Instructions 1. If your hot water tank is electric, turn off the power to it to avoid damage to the element in the tank. 2. If you have a private well, turn the power off to the pump and then shut off the main water shut off valve.
  • Page 12 Installation Instructions 5. Connect the drain hose to the filter valve and secure it with a hose clamp. Run the drain hose to the nearest laundry tub or floor drain. This can be ran overhead or down along the floor. Drain hose should be a minimum of 1/2”. If running the drain line more than 20 ft overhead, it is recommended to increase the hose size to 3/4”.
  • Page 13 Installation Instructions 6. Using the Allen Key (included), place the unit in the bypass position (See page 18 for by- pass valve handle placement). Slowly turn on the main water supply. At the nearest cold treated water tap nearby remove the faucet screen, open the faucet and let water run a few minutes or until the system is free of any air or foreign material resulting from the plumbing work.
  • Page 14 Filter Installation...
  • Page 15: System Start Up

    System Start-Up Key Pad Configuration SET- This function is to enter the basic set up TINGS information required at the time of installa- tion. MANUAL This function is to initiate an immediate or REGEN delayed manual regeneration. DOWN / Increase or decrease the value of the set- tings while in the programming mode.
  • Page 16: Programming Instructions

    Backwash Frequency Contact US Water Systems at 1-800-608-8792 to help with the backwash frequency setting. This can be adjusted by the home owner to suite their individual needs with frequencies available from 1 – 99 days. Programming Instructions TIME OF DAY, YEAR, MONTH, DAY,...
  • Page 17: About The System

    About The System Control Operation During A Power Failure In the event of a power failure, the valve will keep track of the time and day for 48 hours. The programmed settings are stored in a non-volatile memory and will not be lost during a power failure.
  • Page 18: Maintenance

    New Sounds You may notice new sounds as your filter operates. The regeneration cycle lasts up to 30 minutes. During this time, you may hear water running intermittently to the drain. Automatic Raw Water Bypass During Regeneration The regeneration cycle can last 30 minutes after which filtered water service will be restored. During regeneration, un-filtered water is automatically bypassed for use in the household.
  • Page 19: Main Repair Parts

    Replacing Drain Line Flow Control (DLFC) 1. Remove the red clip that secures the drain line elbow. 2. Remove the BLFC washer from the elbow fitting. 3. Reassemble using the reverse procedure. Main Repair Parts REPLACEMENT PARTS - FILTER Replacement Part Number Part Description DWG # Quantity...
  • Page 20 Filter Exploded View...
  • Page 21 Main Repair Parts - Connectors REPLACEMENT PARTS - CONNECTORS Replacement Part Number Part Description DWG # Quantity 60010020 3/4" NPT ELBOW 60010019 1" NPT STRAIGHT 60010023 3/4" NPT STRAIGHT 60010079 VALVE COUPLING INLET 60010101 VALVE COUPLING OUTLET (METER SIDE) 60010025 PLASTIC SECURE CLIP 60010046 BYPASS SS CLIP...
  • Page 22 Control Valve Exploded View VALVE REPAIR PARTS LIST Replacement Replacement Part Description Part Description Part Number Part Number 60010127 INJECTOR SET #0000 BLACK 60010129 85HE UPFLOW PISTON ASSEMBLY 60010126 INJECTTOR SET #000 GREY 60010171 85HE DOWNFLOW PISTON ASSEMBLY 60010035 INJECTOR SET #00 VIOLET 60010130 85HE SEAL &...
  • Page 23 Control Valve Parts List 485HE CONTROL VALVE (DOWNFLOW) Replacement MFG Part Number Part Description DWG # Quantity Part Number 5056087 Screw-M5x12(Hexagon) 5056088 Screw-M5x16(Hexagon With Washer) 5056047 End Plug Retainer 5031016 BNT85HE Piston Rod 5056097 Piston Pin 5031015 BNT85HE Quad Ring Plug Cover 5056070 Quad Ring 5031011...
  • Page 24 Power Head Exploded View...
  • Page 25: Power Head Parts List

    Power Head Parts List 485HE POWER HEAD (DOWNFLOW) Replacement MFG Part Number Part Description DWG # Quantity Part Number 5056084 Screw-ST3.5X13 5010037 Screw-ST2.9X10 13000416 Screw-ST3.5X25 5031007 BNT85HE Piston Rod Guide Plate 5056510 Motor-12v/2rpm 5030014 Motor Power Cable 11700005 Wire Connector 5056098 Motor Pin 5031006...
  • Page 26: Trouble Shooting

    Trouble Shooting Issue Possible Cause Possible Solution A. Unit fails to initiate a 1. No power supply. Check electrical service, fuse, etc. regeneration cycle. 2. Defective circuit board. Replace faulty parts. 3. Power failure. Reset time of day. B. FILTER BLEEDS TASTE 1.
  • Page 27 Pressure Differential Gauge Installation...
  • Page 28: Warranty

    Valve Assembly & Electronics control of US WATER SYSTEMS, INC.. We warrant that for seven (7) years from the date of : US WATER...

This manual is also suitable for:

Fsf-200Fsf-250Fsf-400Fsf-500Fsf-300

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