SEW-Eurodrive MOVITRAC LTP-B Operating Instructions Manual
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SEW-Eurodrive MOVITRAC LTP-B Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
®
MOVITRAC
LTP-B
Edition 06/2012
19440413 / EN

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Summary of Contents for SEW-Eurodrive MOVITRAC LTP-B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVITRAC LTP-B Edition 06/2012 19440413 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents Important Notes....................5 How to use this documentation ..............5 Structure of the safety notes ............... 5 Rights to claim under limited warranty ............7 Exclusion of liability..................7 Copyright notice ..................7 Product names and trademarks ..............7 Safety Notes ......................
  • Page 4 Contents Parameters......................51 Overview of parameters................51 Explanation of the parameters ..............59 Software ......................100 Modbus control ..................100 ® Technical Data MOVITRAC LTP-B ............... 103 10.1 Conformance ..................103 10.2 Environmental ..................103 10.3 Output power and current ratings ............104 Address List ....................

  • Page 5: Important Notes

    Important Notes How to use this documentation Important Notes How to use this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, start and service this product.
  • Page 6 Important Notes Structure of the safety notes 1.2.2 Structure of the section safety notes The section safety notes do not apply to a specific action, but to several actions pertain- ing to one subject. The pictograms used indicate either a general or a specific hazard. This is the formal structure of a section safety note: SIGNAL WORD Nature and source of hazard.

  • Page 7: Rights To Claim Under Limited Warranty

    Important Notes Rights to claim under limited warranty Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore, read the operating instructions before you start working with the unit! Exclusion of liability You must comply with the information contained in this documentation to ensure safe...

  • Page 8: Safety Notes

    Safety Notes Preliminary information Safety Notes ® MOVITRAC LTP-B drive inverters may not perform safety functions without higher- level safety systems. ® Do not use MOVITRAC LTP-B drive inverters for any safety functions in conjunction with hoist applications. Preliminary information The following safety notes predominantly refer to the use of frequency inverters.

  • Page 9: Target Group

    Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied personnel in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting and maintenance of the product, who are qualified as follows: •...

  • Page 10: Transport

    Safety Notes Transport Transport Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery. Inform the shipping company immediately in the event of damage. It may be necessary to preclude startup. ®...

  • Page 11: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention regulations when working on a live ® MOVITRAC Perform electrical installation according to the pertinent regulations (e.g. cable cross- sections, fusing, protective conductor connection). The documentation contains addi- tional information Ensure that preventive measures and protection devices comply with the applicable regulations (e.g.

  • Page 12: 2.10 Startup / Operation

    Safety Notes Startup / Operation 2.10 Startup / Operation Do not deactivate monitoring and protection devices even for a test run. ® When in doubt, switch off the MOVITRAC LT whenever changes occur in relation to normal mode (e.g. increased temperatures, noise, oscillation). Determine the cause of the fault and consult SEW-EURODRIVE if necessary.

  • Page 13: General Specifications Movitrac

    ® General specifications MOVITRAC LTP-B Input voltage ranges ® General specifications MOVITRAC LTP-B Input voltage ranges Depending on model and power rating the drives are designed for direct connection to the following supplies: ® MOVITRAC LTP-B size 2 (200 – 240 V): 200 V –...

  • Page 14: Overload Capacity

    ® General specifications MOVITRAC LTP-B Overload capacity Overload capacity Overload capacity based 60 seconds 2 seconds on nominal motor current Default setting 150 % 175 % 200 % 250 % Sync 250 200 % 250 % 1) Only 200 % for size 3, 5.5 kW Overload capacity based 300 seconds 5 seconds...

  • Page 15: Installation

    Installation Mechanical Installation Installation Mechanical Installation ® • Inspect the MOVITRAC LTP-B carefully prior to installation to ensure it is undam- aged. ® • Store the MOVITRAC LTP-B in its box until required. The storage location should be clean and dry and within the ambient temperature range of –40 °C to +60 °C. ®...
  • Page 16 Installation Dimensions 4.2.1 Dimensions of the IP20 housing L1/L L2/N L3 4765982731 Dimension Size 2 Size 3 A (Height) 8.66 10.28 B (Width) 4.33 5.20 C (Depth) 7.28 8.07 Weight 3.97 7.72 63.0 80.0 2.48 3.15 209.0 8.23 9.72 25.5 0.91 1.01 7.00...
  • Page 17 Installation Dimensions 4.2.2 Dimensions of the IP55 / NEMA 12 housing (LTP xxx –10) Sizes 2 and 3 4766970251 Dimension Size 2 Size 3 Height (A) 10.12 12.20 Width (B) 210.5 7.40 8.29 Depth (C) 9.41 2.88 Weight 10.5 14.1 197.5 6.93 7.78...
  • Page 18 Installation Dimensions Sizes 4 – 7 4656351243 4656355083 4656358027 Dimension Size 4 Size 5 Size 6 Size 7 Height (A) 1280 17.32 21.26 34.06 50.39 Width (B) 6.73 9.25 12.99 12.99 Depth (C) 9.25 10.55 13.19 14.37 Weight 11.5 22.5 25.35 49.60 110.23...

  • Page 19: Ip20 Housing: Mounting And Dimensions Of Control Cabinet

    Installation IP20 housing: Mounting and dimensions of control cabinet IP20 housing: Mounting and dimensions of control cabinet For applications that require a higher IP rating than the IP20, the drive must be mounted in a control cabinet. The following guidelines should be observed for these applications: •...
  • Page 20 Installation IP20 housing: Mounting and dimensions of control cabinet 4.3.2 Dimensions of vented control cabinet Vented control cabinet Drive power rating Size 2 All ratings 23.62 15.75 11.81 3.94 Size 3 All ratings 31.5 23.62 13.78 5.91 Size 4 All ratings 1000 39.37 23.62...

  • Page 21: Electrical Installation

    Installation Electrical Installation Electrical Installation It is essential to comply with the safety instructions in chapter 2 during installa- tion. WARNING Danger of electrical shock. High voltages are present in the terminals and within the drive for up to 10 minutes after the electrical supply has been disconnected. Severe or fatal injuries.
  • Page 22 Installation Electrical Installation 4.4.1 Prior to installation • Ensure that the supply voltage, frequency and number of phases (single or 3-phase) ® correspond to the rating of the MOVITRAC LTP-B as delivered. • An isolator or similar should be installed between the power supply and the drive. ®...
  • Page 23 Installation Electrical Installation Mains contactors • Only use input contactors of utilization category AC-3 (EN 60947-4-1). • Ensure a minimum delay of 120 seconds between 2 mains activations. Input fuses Fusing types: • Line protection types in operation classes gL. gG: –...
  • Page 24 Installation Electrical Installation Braking resistor • Shorten the cables to the required length. connection • Use 2 tightly twisted leads or a 2-core shielded power cable. Cross-section according to the rated output of the drive. • Protect the braking resistor with a bimetallic relay with trip class 10 or 10 A (wiring diagram).
  • Page 25 Installation Electrical Installation 4.4.2 Installation Motor terminal box Motors are connected in either Star, Delta, Double Star or Star Nema motors. The motor connections rating plate will indicate the voltage rating for the method of connection, which must ® match the operating voltage of the MOVITRAC LTP-B unit.
  • Page 26 Installation Electrical Installation Drive and motor • WARNING Risk of electrical shock. Risk of exposure to high voltage may occur if connection the unit is wired incorrectly. Severe or fatal injuries. – It is essential to observe the electrical connection sequence illustrated below. L2/N not 1-ph.
  • Page 27 Installation Electrical Installation • INFORMATION • All LTP-B in IP55 have mains and motor cable entry at the bottom of the inverter • Connect the brake rectifier using a separate supply system lead. • Supply via the motor voltage is not permitted! Always switch the brake off on the DC and AC sides for: •...
  • Page 28 Installation Electrical Installation 4.4.3 Signal terminal overview Main terminals IP20 and IP55 8 9 10 11 12 13 3003175179 The signal terminal block has the following signal connections: Terminal Signal Connection Description +24 VIO +24 V ref Ref. to activate DI1 – DI3 (100 mA max.) DI 1 Digital input 1 Positive logic...
  • Page 29 Installation Electrical Installation Relay terminal overview 3003612555 Terminal Signal Description Relay output 1 common Relay contact (AC 250 V / DC 30 V @ 5 A) Relay output 1 NO Relay output 1 NC Relay output 2 common Relay output 2 NO 4.4.4 RJ45 communication socket 2933413771...
  • Page 30 Installation Electrical Installation 4.4.5 Safe Torque Off function The STO function completely disables the output stage of the drive. When 24 V is con- nected between PSE+ and PSE- as shown on the drawing in chapter " Signal terminal overview" (page 28) the drive operates normally. It is also possible to use an external 24 V power supply.
  • Page 31 Installation Electrical Installation 200 – 240 V Units ® MOVITRAC LTP... Max. supply short circuitcur- Max. supply voltage Max. fuse rating rent 0004 AC 5000 A AC 240 V AC 15 A / 250 V 0008 AC 5000 A AC 240 V AC 30A / 250 V 0015 AC 5000 A...
  • Page 32 Installation Electrical Installation 4.4.7 Electromagnetic compatibility ® The MOVITRAC LTP-B range of frequency inverters is designed for use in machines and drive systems. They comply with the EMC product standard EN 61800-3 for variable speed drives. For EMC compliant installation of the drive system, follow the guidelines set out in council directive 2004/108/EC (EMC).
  • Page 33 Installation Electrical Installation ® EMC filter varistor IP20 drives with an EMC filter fitted (e.g. MOVITRAC LTP-B xxxx xAxx 00 and ® disconnection MOVITRAC LTP-B xxxx xBxx 00) have an inherently higher leakage current to ground ® (IP20) (Earth) than units without EMC filter. If more than 1 MOVITRAC LTP-B unit is being operated on earth leakage detectors, an earth leakage detector trip may occur, particu- larly if screened / shielded cables are used.
  • Page 34 Installation Electrical Installation 4.4.8 Gland Plate The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. Cable entry holes will need to be drilled to suit this system. Some guidelines sizes are defined below: Cable Gland recommended Hole Sizes &...

  • Page 35: Startup

    Startup User interface Startup User interface 5.1.1 Keypad ® Each MOVITRAC LTP-B has an integrated keypad as standard, allowing drive opera- tion and setup without any additional equipment. The keypad consists of 5 keys with the following functions: Start (Run) •...
  • Page 36 Startup User interface 5.1.2 Advanced keypad operation shortcuts Function When display Press ... Result Example shows ... Fast selection of Px-xx <navigate> + <up> The next highest param- • Display shows "P1-10" parameter groups keys eter group is selected • Press <navigate>...

  • Page 37: Easy Startup For Movitrac Ltp-B

    Startup ® Easy startup for MOVITRAC LTP-B ® Easy startup for MOVITRAC LTP-B 1. Connect the motor to the drive, checking the connection for the motor voltage rating. 2. Enter the motor data from the motor nameplate: • P1-08 = motor rated current •...
  • Page 38 Startup ® Easy startup for MOVITRAC LTP-B Easy setup for SEW-EURODRIVE and 3rd party motors • WARNING Risk of motor powering up. Auto-tune needs no enable to be carried out. Once P4-02 is set to "1", the auto-tune runs automatically and the motor is powered up.
  • Page 39 Startup ® Easy startup for MOVITRAC LTP-B 5.2.3 Keypad mode (P1-12 = 1 or 2) To operate in keypad mode: • Change P1-12 to "1" (uni-directional) or "2" (bi-directional). • Place a wire link or switch between terminals 1 and 2 on the user terminal block to enable the drive.
  • Page 40 Startup ® Easy startup for MOVITRAC LTP-B 5.2.5 Master-Slave mode (P1-12 = 4) ® The MOVITRAC LTP-B has a built-in Master-Slave function. This is a dedicated proto- col for the drive, allowing the Master-Slave communication to take place. Up to 63 drives can be connected together on a communications network using the RJ45 connector.
  • Page 41 Startup ® Easy startup for MOVITRAC LTP-B ® 5.2.6 Startup for operation via Fieldbus (MOVILINK ) (P1-12 = 5) • Start the drive as instructed at the start of chapter "Easy startup". • Set parameter P1-12 to "5" to control the drive via SBus. •...
  • Page 42 Startup ® Easy startup for MOVITRAC LTP-B Connecting Gateway / PLC in Side view Designation Terminal Connection to RJ45 connector UOH housing (page 29) Stand-alone unit X26 connector: X26:1 CAN 1H SBus+ CAN 1 and X26:2 CAN 1L SBus- voltage supply (plug-in terminal) X26:3 DGND...
  • Page 43 Startup ® Easy startup for MOVITRAC LTP-B Process-data words (16-bit) from the drive to the gateway (PI): Description Settings Byte Status word Enable output stage 0: Disabled 1: Enabled Inverter ready 0: Not ready 1: Ready PO data enabled 1 if P1-12 = 5 Low byte 3 –...
  • Page 44 Startup ® Easy startup for MOVITRAC LTP-B Example: The following information will be sent to the drive if: • the binary inputs are configured and wired correctly to enable the drive. • parameter P1-12 is set to "5" to operate the drive via SBus. Description Value Description...

  • Page 45: Operation

    Operation Drive status Operation To enable the operational status of the drive to be determined at any time, the following information is displayed: Status Mnemonic display Drive OK Static drive status Drive running Operational drive status Fault / trip Fault Drive status 6.1.1 Static drive status...
  • Page 46 Operation Drive status 6.1.2 Operational drive status The following list indicates which mnemonics will be displayed as drive status informa- tion when the motor is in operation. Use the <navigate> key on the keypad to toggle between output frequency, output current and speed.

  • Page 47: Service And Fault Codes

    Service and fault codes Troubleshooting Service and fault codes Troubleshooting Symptom Cause and Solution Overload or over-current trip on unloaded motor Check the Star / Delta terminal connection in the motor. The rated operating voltage during acceleration of the drive and motor should match. The Delta connection always gives the lower voltage rating of a dual voltage motor.

  • Page 48: Fault Codes

    Service and fault codes Fault codes Fault codes Code Trip message Explanation Solution "h-O-I" Over-current on drive output to Trip during constant speed: motor. "O-I" • Investigate overload or malfunction. Excess load on motor. Over temperature on drive heat- Trip on drive enable: sink.
  • Page 49 Service and fault codes Fault codes Code Trip message Explanation Solution "dAtA-E" Internal memory fault • Parameters not saved, defaults reloaded. • Try again. If problem reoccurs, contact SEW- EURODRIVE Service. "data-F" EEPROM fault. Parameters not EEPROM fault. Parameters not saved, defaults saved, defaults reloaded.

  • Page 50: Sew Electronics Service

    Service and fault codes SEW electronics service Code Trip message Explanation Solution "PS-trP" Internal power stage fault Trip on drive enable: • Check for wiring error or short circuit. • Look for ph-ph or ph-Earth short circuit. Trip during operation: •...

  • Page 51: Parameters

    Parameters Overview of parameters Parameters Overview of parameters 8.1.1 Real-time monitoring parameters (read-only) Parameter group 0 provides access to internal drive parameters for monitoring purposes. These parameters cannot be adjusted. Parameter group 0 is visible if P1-14 is set to "101". Parameter Description Display range...
  • Page 52 Parameters Overview of parameters Parameter Description Display range Explanation P0-33 Run time since last trip (2) 99999 hours Run-time clock stopped by drive disable (or trip), reset on next enable only if a trip occurred (under-voltage not con- sidered a trip). Not reset by power down / power up cycling unless a trip occurred prior to power down.
  • Page 53 Parameters Overview of parameters Parameter Description Display range Explanation P0-55 Current Phase W offset Internal value (May not exit Two entries and ref for some drive) First is reference, second is sampling value, no decimal place for both value P0-56 Brake resistor max on time Internal value Two entries...
  • Page 54 Parameters Overview of parameters Parameter Description Display range Explanation P0-77 Position feedback Internal value Position feedback P0-78 Position reference Internal value Position reference P0-79 Motor control lib version & Eg. L 1.00 Two entries, first is motor control lib version, second is DSP bootloader version DSP bootloader version Eg.
  • Page 55 Parameters Overview of parameters 8.1.2 Parameter registers The following table lists all parameters together with their factory settings (under- lined): Numerical values are displayed with the complete setting range. Modbus SEW Index Related Parameter Range / Default Register 11020 P1-01 Maximum speed P1-02 –...
  • Page 56 Parameters Overview of parameters Modbus SEW Index Related Parameter Range / Default Register 11064 P2-30 Analog input 1 format 0 – 10 V, 10 – 0 V / / Unipolar voltage input 11065 P2-31 Analog input 1 scaling 0 – 100 – 500 % 11066 P2-32 Analog input 1 offset -500 –...
  • Page 57 Parameters Overview of parameters Modbus SEW Index Related Parameter Range / Default Register 11360 P5-15 Extension relay 3 function 11361 P5-16 Relay 3 high limit 0.0 - 100.0 – 200.0 % 11362 P5-17 Relay 3 low limit 0.0 – 200.0 % 11363 P5-18 Extension relay 4 function 11364...
  • Page 58 Parameters Overview of parameters Modbus SEW Index Related Parameter Range / Default Register 11162 P8-07 Touch probe trigger mode 0 / TP1 P Edge TP2 P Edge 11163 P8-08 Reserved 11164 P8-09 Velocity feed-forward gain 0 - 100 - 400 % 11165 P8-10 Acceleration feed-forward gain 0 - 400 %...

  • Page 59: Explanation Of The Parameters

    Parameters Explanation of the parameters Explanation of the parameters 8.2.1 Paramertergroup 1: Basic parameters (Level 1) P1-01 Setting range: P1-02 – 50.0 Hz – 5 × P1-09 (but max 500 Hz) Maximum speed Sets the upper limiting boundary defining the maximum frequency (speed) that can be applied to the motor in any mode of operation.
  • Page 60 Parameters Explanation of the parameters P1-08 Motor rated Setting range: 20 % of rated current…rated current in absolute value current Defines the rated current of the motor connected to the drive (as stamped on the motor name plate). This allows the drive to match its internal motor thermal protection (I x t pro- tection) to the motor itself.
  • Page 61 Parameters Explanation of the parameters P1-12 Control This parameter allows the user to define whether the drive should be controlled from the signal source user terminal connector, from the push buttons on the front of the keypad or to enable ®...
  • Page 62 Parameters Explanation of the parameters 8.2.2 Servo specific parameters (Level 1) P1-16 Motor type Selects the type of motor Display value Motor type Explanation Default setting. Leave it as it is if none of the other selections are appropriate. Induction motor The selection of Induction motor or permanent mag- net motor is done via P4-01.
  • Page 63 Parameters Explanation of the parameters When permanent magnet motor is connected and the drive is operating in frequency in- verter mode, P1-16 doesn't need to be changed. In this case P4-01 selects the motor type (Autotune necessary). P1-17 Servo Setting range: 1 – 6 module function Selects functionality of servo module I/O.
  • Page 64 Parameters Explanation of the parameters 8.2.3 Parametergroup 2: Extended parameter setting (Level 2) P2-01 – P2-08 If parameter P1-10 is set to 0, the following parameters P2-01 to P2-08 can be modified in steps of 0.1 Hz. If parameter P1-10 ≠ 0, the following parameters P2-01 to P2-08 can be modified in steps of: •...
  • Page 65 Parameters Explanation of the parameters P2-09 Skip Setting range: P1-02 – P1-01 frequency centre The skip window center and skip width are values and automatically have an effect on point positive and negative setpoints when activated. The function is deactivated by setting the skip width to 0.
  • Page 66 Parameters Explanation of the parameters P2-12 Analog 0 – 10 V output format 10 – 0 V -10 – 10 V 0 – 20 mA, 20 – 0 mA 4 – 20 mA, 20 – 4 mA P2-13 Analog Setting range: 0 – 9 – 12 output 2 function Parameter description as P2-11 select...
  • Page 67 Parameters Explanation of the parameters P2-18 User relay 2 Setting range: 0 – 1 – 8 output function See table P2-15 – P2-20 select P2-19 User relay 2 Setting range: 0.0 – 100.0 – 200.0 % /analog output 2 upper limit P2-20 User relay 2 Setting range: 0.0 –...
  • Page 68 Parameters Explanation of the parameters P2-25 2nd deceler- Setting range: 0.00 – 30.0 s ation ramp Deceleration 2nd ramp down time. Selected automatically on mains power loss if P2-38 = 2. Can also be selected by digital inputs, dependent on other parameter settings. When set to "0", drive decelerates as quickly as possible, whilst preventing an over-voltage trip.
  • Page 69 Parameters Explanation of the parameters P2-30 – P2-35 These parameters allow the user to configure the analog input 1 and 2 to suit the format Analog inputs of the signal connected to the analog input control terminals. When set to 0...10V, all negative input voltages will- give zero speed.
  • Page 70 Parameters Explanation of the parameters P2-33 Analog input 0 – 10 V, 10 – 0 V / / Unipolar voltage input 2 format PTC-th / Motor thermistor input 0 – 20 mA / Current input t4 – 20 mA, t20 – 4 mA "t"...
  • Page 71 Parameters Explanation of the parameters P2-39 Parameter When locked all parameter changes are prevented ("L" will be displayed) lock 0 / Disabled 1 / Enabled P2-40 Extended Setting range: 0 – 101 – 9999 parameter access Access to the extended menu (Parameter group 2,3,4,5) is only permitted when the code definition value entered into P1-14 equals that stored in P2-40.
  • Page 72 Parameters Explanation of the parameters P3-09 PID output 0 / Digital outputs limit - PID output range limited by P3-07 & P3-08 control 1 / Analog input 1 variable upper limit - PID maximum output limited by the signal applied to Analog input 1.
  • Page 73 Parameters Explanation of the parameters 8.2.5 Parametergroup 4: Motor control (Level 2) P4-01 Control 0/ VFC Speed control mode Vector speed control mode for Induction motors with estimated rotor speed feedback control. Field orientated control algorithms are used for motor speed control. Since es- timated rotor speed is used to internally close the speed loop, this mode of operation effectively gives closed loop performance without a physical encoder.
  • Page 74 Parameters Explanation of the parameters P4-03 Speed con- Setting range: 0.1 – 50 – 400 % troller Proportional Sets proportional gain value for speed controller.Higher values provide better output fre- gain quency regulation and response. Too high a value can cause instability or even overcur- rent trips.
  • Page 75 Parameters Explanation of the parameters P4-06 – P4-09 Use this parameters to adjust the motor torque limits. Motor torque settings P4-09 P4-07 P4-08 P4-08 P4-08 P4-08 P4-07 P4-09 3473010955 P4-06 Torque con- When operating in vector mode or PM mode trol reference (P4-01 ≠...
  • Page 76 Parameters Explanation of the parameters P04-07 Maximum Setting range: P4-08 – 200 – 500 % motoring torque If P4-01 = 1 or 4 and P4-06 = 0, sets preset torque reference. If P4-01 = 0 or 3, sets limit maximum torque limit. The torque limit is based on the output current set by parameter P1-08.
  • Page 77 Parameters Explanation of the parameters P4-10/11 V/F The Voltage - Frequency characteristic defines the level of voltage that is applied to the characteristing motor at any given frequency. Parameters P4-10 and P4-11 allows the user to modify settings the V/F characteristic should this be required. Parameter P4-10 can be set to any frequency between 0 and the base frequency (P1- 09) and represents the frequency at which the percentage adjustment level set in P4-11 is applied.
  • Page 78 Parameters Explanation of the parameters P4-13 Motor brake Setting range: 0.0 – 0.2 – 5.0 s release time This parameter determines how long the motor will remain at preset speed 7 speed after successful premagnetisation of the motor and brake has to release. P4-14 Motor brake Setting range: 0.0 –...
  • Page 79 Parameters Explanation of the parameters 8.2.6 Parametergroup 5: Fieldbus communications (Level 2) P5-01 Drives Setting range: 1 – 63 address Sets the global drive address for SBus, Modbus, Fieldbus and Master/Slave P5-02 SBus Sets the SBus baudrate. This parameter must be set to operate for SEW gateways or ®...
  • Page 80 Parameters Explanation of the parameters P5-09 – P5-11 Definition of transferred process data-words from the PLC/gateway to the drive. Fieldbus PDOx 0 / Speed rpm (1 = 0.2 rpm) definition → available only when P1-10 is different than 0 1 / Speed % (4000 h = 100 % P1-01) 2 / Torque % (1 = 0.1 %) →...
  • Page 81 Parameters Explanation of the parameters P5-12 Fieldbus Definition of transferred process data input 2, 3, 4 PDI2 definition Parameter descrition as P5-12 – P5-14 P5-13 Fieldbus Definition of transferred process data input 2, 3, 4 PDI3 definition Parameter descrition as P5-12 – P5-14 P5-14 Fieldbus Definition of transferred processdata input 2, 3, 4 PDI4 definition...
  • Page 82 Parameters Explanation of the parameters 8.2.7 Parametergroup 6: Advanced Parameter set (Level 3) P6-01 Firmware Enables the Firmware Upgrade Mode allowing the User Interface firmware and/or the Upgrade enable Power Stage Control firmware to be upgraded. Normally handled by PC software 0/ Disabled 1/ Enable (DSP + IO) 2/ Enable (IO only)
  • Page 83 Parameters Explanation of the parameters P6-07 Speed error Setting range: 0.0 – 50.0 % trip level This parameter defines the maximum permissible speed error between the encoder feedback speed value and the estimated rotor speed calculated by the motor control al- gorithms.
  • Page 84 Parameters Explanation of the parameters P6-13 Fire mode Enables emergency fire mode. Drive will ignore most of the trips. If drive is in trip condi- logic tion, it will try to reset itself every 5s until total brake down or lack of power. This function shouldn't be used with servo or hoist application.
  • Page 85 Parameters Explanation of the parameters P6-22 Reset cool- 0 / Disabled ing fan run-time 1 / Reset run-time Setting to 1 resets internal Fan run-time counter to zero (as displayed in P0-35). P6-23 Reset kWh 0 / Disabled meter 1 / Reset kWh meter Setting to 1 resets internal kWh meter to zero (as displayed in P0-26 and P0-27).
  • Page 86 Parameters Explanation of the parameters 8.2.8 Parametergroup 7: Motor Control Parameter set (Level 3) P7-01 Motor Sta- Setting range: drive dependant (Ω) tor resistance (Rs) Motor stator resistance value measured during the autotune. P7-02 Motor Rotor Setting range: drive dependant (Ω) resistance (Rr) For induction motors: phase to phase rotor resistance value in ohms.
  • Page 87 Parameters Explanation of the parameters P7-10 Motor load Setting range: 0 - 10 - 600 inertia Allows the inertia ratio between the motor and connected load to be entered into the drive. This value can normally be left at the default value 10; however it is used by the drive control algorithm as a feed forward term for CMP/PM motors in order to provide optimum torque/current to accelerate the load.
  • Page 88 Parameters Explanation of the parameters 8.2.9 Parametergroup 8: Application Specific (LTX only) Parameter set (Level 3) INFORMATION For further information please refer to Addendum to the Operating Instructions chapter "LTX function parameter set (level 3)". P8-01 Simulated Setting range: 2 –...
  • Page 89 Parameters Explanation of the parameters P8-12 Homing off- Setting range: 0 - 65535 set high word P8-13 Reserved P8-14 Homing Setting range: 0 - 100 - 500 % approve torque 8.2.10 Parametergroup 9: User defined Digital inputs (Level 3) Parameter Group 9 is intended to allow the user complete flexibility to control the behav- ior of the drive in more complex applications which require specialized parameter set- tings to accomplish.
  • Page 90 Parameters Explanation of the parameters Logic Source Logic Source Selection parameters allow the user to directly define the source for a con- Selection Parame- trol function within the drive. These parameters can only be linked to digital values, ters which either enable or disable the function depending on their state. Parameters defined as logic sources have the following range of possible settings: Drive Display Setting...
  • Page 91 Parameters Explanation of the parameters Data Source Data Source selection parameters define the signal source for Speed Source 1 – 8. Pa- Selection Parame- rameters defined as Data Sources have the following range of possible settings: ters Drive Display Setting Function Analog Input 1 Analog Input 1 Signal Level (P0-01)
  • Page 92 Parameters Explanation of the parameters P9-06 Reverse Setting range: OFF, din-1, din-2, din-3, din-4, din-5, din-6, din-7, din-8, On enable Defines the source of the Reverse command, which reverses the direction of motor ro- tation. NOTICE: The Reverse input only takes effect when the drive is operating in a Forward direction.
  • Page 93 Parameters Explanation of the parameters P9-18 – P9-20 The active speed setpoint source can be selected during operation by the status of the Speed select input above logic source parameters. The Speed setpoints are selected according to the fol- lowing logic: P9-20 P9-19 P9-18...
  • Page 94 Parameters Explanation of the parameters P9-24 Jog postive Setting range: OFF, din-1, din-2, din-3, din-4, din-5, din-6, din-7, din-8 input Defines the source of the signal to run in jog positive mode P9-25 Jog negtive Setting range: OFF, din-1, din-2, din-3, din-4, din-5, din-6, din-7, din-8 input Defines the source of the signal to run in jog negative mode P9-26 Home run...
  • Page 95 Parameters Explanation of the parameters 8.2.11 P1-15 Digital inputs function select ® The functionality of the digital inputs within the MOVITRAC LTP-B is user programma- ble, allowing the user to select the functions required for the application. The following tables define the functions of the digital inputs depending on the value of parameter P1-12 (Terminal / Keypad / SBus control) and P1-15 (Digital input function select).
  • Page 96 Parameters Explanation of the parameters P1-15 Digital input 1 Digital input 2 Digital input 3 Analog input 1 Analog input 2 Comments / Preset value O: Stop (Disable) O: Stop (Disable) Open Open Open Preset speed 1 C: Run forward C: Run reverse Closed Open...
  • Page 97 Parameters Explanation of the parameters Speed reference The "Selected speed reference" referred to in the previous chapter is determined by the selection value set in P1-12 (Terminal / keypad / SBus control). P1-12 (Terminal / keypad / SBus control) Digital input 2 Terminal mode Analog input 1 Keypad mode (uni-directional)
  • Page 98 Parameters Explanation of the parameters 8.2.12 Hoist function To enable the hoist function P4-12 (motor brake control) must be set to "1". When the hoist function is enabled all necessary parameters to operate in hoist mode are activated and locked. These parameters are: •...
  • Page 99 Parameters Explanation of the parameters Hoist mode opera- The following diagram shows the operation in hoist mode. tion Target speed Brake release speed Brake apply speed Enable (DI01) Mechanical brake Relay 2 contact 3210688907 Drive enable signal Motor ramps up to brake release speed (preset speed 7) Brake release speed reached Torque threhold (P4-15) is proofed.

  • Page 100: Software

    Software Modbus control Software Modbus control 9.1.1 Specification The following table highlights the specification for the Modbus RTU implementation in ® MOVITRAC LTP-B. Protocol Modbus RTU Error check Baud rate 9600 bps, 19200 bps, 38400 bps, 57600 bps, 115200 bps (default) Data format 1 start bit, 8 data bits, 1 stop bit, no parity Physical signal...
  • Page 101 Software Modbus control 9.1.3 Register description Type Register Register title Description number Read / Write Drive command 0: CMD Drive command setup: 00: stop 1: CMD 01: start 10: reset 2: 2nd 2nd deceleration ramp select flag 3 – 15: Reserved Reserved Speed reference setup This register holds the speed reference value to 1 decimal place...
  • Page 102 Software Modbus control 9.1.4 Internal values For some speed related parameters the drive uses an internal value instead of the actual speed in Hz in order to increase the resolution. In order to set these speed related parameters correctly, the internal value must be used instead of the display value. Speed Internal = Speed in Hz ×...

  • Page 103: Technical Data Movitrac ® Ltp-B

    ® Technical Data MOVITRAC LTP-B Conformance ® Technical Data MOVITRAC LTP-B 10.1 Conformance All products conform to the following international standards: • CE marked for low voltage directive • UL 508C Power conversion equipment • EN 61800-3 Adjustable speed electrical power drive systems – Part 3 •...

  • Page 104: 10.3 Output Power And Current Ratings

    ® Technical Data MOVITRAC LTP-B Output power and current ratings 10.3 Output power and current ratings 10.3.1 1-phase system AC 230 V for 3-phase AC 230 V motors ® MOVITRAC LTP-B – EMC filter class B IP20 Standard with filter Type MC LTP-B...
  • Page 105 ® Technical Data MOVITRAC LTP-B Output power and current ratings 10.3.2 3-phase system AC 230 V for 3-phase AC 230 V motors Sizes 2 & 3 ® MOVITRAC LTP-B – EMC filter class A IP20 Stan- Type 0008-2A3-4- 0015-2A3-4- 0022-2A3-4- 0030-2A3-4- 0040-2A3-4- 0055-2A3-4-...
  • Page 106 ® Technical Data MOVITRAC LTP-B Output power and current ratings Sizes 4 & 5 ® MOVITRAC LTP-B – EMC filter class A IP55 / NEMA 12 Type MC LTP-B... 0075-2A3-4-10 0110-2A3-4-10 0150-2A3-4-10 0185-2A3-4-10 housing Part number 18251919 18251978 18252036 18252060 INPUT Supply voltage 3 ×...
  • Page 107 ® Technical Data MOVITRAC LTP-B Output power and current ratings Size 6 ® MOVITRAC LTP-B – EMC filter class A IP55 / NEMA 12 Type MC LTP-B... 0220-2A3-4-10 0300-2A3-4-10 0370-2A3-4-10 0450-2A3-4-10 housing Part number 18252087 18252117 18252141 18252176 INPUT Supply voltage 3 ×...
  • Page 108 ® Technical Data MOVITRAC LTP-B Output power and current ratings Size 7 ® MOVITRAC LTP-B – EMC filter class A IP55 / NEMA 12 housing Type MC LTP-B... 0550-2A3-4-10 0750-2A3-4-10 0900-2A3-4-10 Part number 18252206 18252230 18252265 INPUT Supply voltage 3 × AC 200 – 240 V ± 10 % line Supply frequency 50 / 60 Hz ±...
  • Page 109 ® Technical Data MOVITRAC LTP-B Output power and current ratings 10.3.3 3-phase system AC 400 V for 3-phase AC 400 V motors Sizes 2 & 3 ® MOVITRAC LTP-B – EMC filter class A IP20- Type 0008-5A3-4- 0015-5A3-4- 0022-5A3-4- 0040-5A3-4- 0055-5A3- 0075-5A3- 0110-5A3-...
  • Page 110 ® Technical Data MOVITRAC LTP-B Output power and current ratings Sizes 4 & 5 ® MOVITRAC LTP-B – EMC filter class A IP55 / Type MC LTP-B... 0150-5A3-4-10 0185-5A3-4-10 0220-5A3-4-10 0300-5A3-4-10 0370-5A3-4-10 NEMA 12 Part number 18252044 18252079 18252095 18252125 18252168 housing INPUT...
  • Page 111 ® Technical Data MOVITRAC LTP-B Output power and current ratings Size 6 ® MOVITRAC LTP-B – EMC filter class A IP55 / NEMA 12 Type MC LTP-B... 0450-5A3-4-10 0550-5A3-4-10 0750-5A3-4-10 0900-5A3-4-10 housing Part number 18252184 18252214 18252249 18252273 INPUT Supply voltage 3 ×...
  • Page 112 ® Technical Data MOVITRAC LTP-B Output power and current ratings Size 7 ® MOVITRAC LTP-B – EMC filter class A IP55 / NEMA 12 Type MC LTP-B... 1100-5A3-4-10 1320-5A3-4-10 1600-5A3-4-10 housing Part number 18252303 18252311 18252346 INPUT Supply voltage 3 × AC 380 – 480 V ± 10 % line Supply frequency 50 / 60 Hz ±...

  • Page 113: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 114 Fax +213 21 8222-84 Bellevue info@reducom-dz.com 16200 El Harrach Alger http://www.reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar...
  • Page 115 Address List Brazil Assembly Rio Claro SEW-EURODRIVE Brasil Ltda. Tel. +55 19 3522-3100 Sales Rodovia Washington Luiz, Km 172 Fax +55 19 3524-6653 Service Condomínio Industrial Conparq montadora.rc@sew.com.br 13501-600 – Rio Claro / SP Joinville SEW-EURODRIVE Brasil Ltda. Tel. +55 47 3027-6886 Rua Dona Francisca, 12.346 –...
  • Page 116 Address List China Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890 No. 9, JunDa Road Fax +86 20 82267922 East Section of GETDD guangzhou@sew-eurodrive.cn Guangzhou 510530 Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538 10A-2, 6th Road Fax +86 24 25382580 Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn ment Area...
  • Page 117 Address List Finland Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300 Sales Vesimäentie 4 Fax +358 3 780-6211 Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi sew@sew.fi Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300 Assembly Valurinkatu 6, PL 8 Fax +358 201 589-310 FI-03600 Karkkila, 03601 Karkkila sew@sew.fi http://www.sew-eurodrive.fi...
  • Page 118 Address List Ireland Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277 Service 48 Moyle Road Fax +353 1 830-6458 Dublin Industrial Estate info@alperton.ie Glasnevin, Dublin 11 http://www.alperton.ie Israel Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il...
  • Page 119 Parque Industrial Quéretaro scmexico@seweurodrive.com.mx C.P. 76220 Quéretaro, México Morocco Sales Mohammedia SEW EURODRIVE SARL Tel. +212 523 32 27 80/81 Service Z.I. Sud Ouest - Lot 28 Fax +212 523 32 27 89 2ème étage sew@sew-eurodrive.ma Mohammedia 28810 http://www.sew-eurodrive.ma...
  • Page 120 Address List New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251 10 Settlers Crescent, Ferrymead Fax +64 3 384-6455 Christchurch...
  • Page 121 Address List Serbia Sales Beograd DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV sprat office@dipar.rs SRB-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827...
  • Page 122 Address List South Korea Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204 No.
  • Page 123 Address List United Arab Emirates Sales Sharjah Copam Middle East (FZC) Tel. +971 6 5578-488 Service Sharjah Airport International Free Zone Fax +971 6 5578-499 P.O. Box 120709 copam_me@eim.ae Sharjah Production Southeast SEW-EURODRIVE INC. Tel. +1 864 439-7537 Region Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830 Sales...
  • Page 124 Address List Zambia Sales Kitwe EC Mining Limited Tel. +260 212 210 642 Plots No. 5293 & 5294,Tangaanyika Road, Off Fax +260 212 210 645 Mutentemuko Road, sales@ecmining.com Heavy Industrial Park, http://www.ecmining.com P.O.BOX 2337 Kitwe Operating Instructions – MOVITRAC® LTP-B...

  • Page 125: Index

    Index Index Exclusion of liability..........7 Explosion-proof areas..........10 AC brakemotors, connection........27 Ambient temperature ...........103 Assembly ...............10 Fault codes ............47, 48 Fault finding ............47 Fault history ............47 Braking resistor Connection............24 Installation............24 Gateway Connection............42 Wiring..............41 Communication socket RJ45 .........29 Group drive ............27 Conformance ............103 Connection Braking resistor ..........24 Drive and motor ..........26...
  • Page 126 Index Liability, exclusion ............7 Real-time monitoring parameters ......51 LTX encoder module..........22 Register description for Modbus control ....101 Relay terminal............29 Repair ..............50 RJ45 Communication socket .........29 Mains contactors ............23 Master drive configuration........40 Master-Slave mode ..........40 Mechanical Installation...........15 Safe disconnection ..........11 Memory map for Modbus control ......100 Safety notes.............8 Modbus ..............44 Structure ..............5...
  • Page 127 Index Voltage ranges, input..........13 Voltage supply, permitted systems ......22 UL-compliant installation ........30 UOH housing ............42 User interface............35 Warranty ..............7 ® Wiring, Gateway and MOVI-PLC , ......41 Vented switch cabinet Dimensions ............20 Operating Instructions – MOVITRAC® LTP-B...
  • Page 132 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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