SEW-Eurodrive MOVITRAC LTP-B Operating Instructions Manual
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SEW-Eurodrive MOVITRAC LTP-B Operating Instructions Manual

SEW-Eurodrive MOVITRAC LTP-B Operating Instructions Manual

Standard inverters
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*30593557_1023*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Standard Inverters
®
MOVITRAC
LTP-B
Edition 10/2023
30593557/EN

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Summary of Contents for SEW-Eurodrive MOVITRAC LTP-B

  • Page 1 *30593557_1023* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Standard Inverters ® MOVITRAC LTP-B Edition 10/2023 30593557/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  6 Structure of the safety notes ................... 6 1.1.1 Meaning of signal words .................  6 1.1.2 Meaning of the hazard symbols..............  6 Safety notes ..........................  7 Target group ........................ 7 Designated use ....................... 7 2.2.1 Lifting applications ..................  8 2.2.2 Restrictions of use ..................  8 Functional safety technology .................. 9...
  • Page 4 Table of Contents 5.2.2 Connecting AC brakemotors.................  34 5.2.3 Connection of the motor temperature protection TF, TH, KTY84, PT1000 ..  34 5.2.4 Connection of the signal terminals..............  35 5.2.5 RJ45 communication socket.................  38 5.2.6 Connection of the 24 V backup voltage ............  38 5.2.7 Brake control connection ................  40 5.2.8 Braking resistor connection ................  41 ®...
  • Page 5 Guidelines for user account management ............  82 Troubleshooting ...................... 82 Fault history ........................ 83 Fault reset ........................ 83 Fault list......................... 84 Service .............................  90 SEW-EURODRIVE Service .................. 90 Extended storage...................... 91 Shutdown ........................ 92 IT security guidelines for secure disposal .............. 92 8.4.1 Removing the product from its intended environment ........  92 8.4.2...

  • Page 6: General Information

    General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes. Signal word Meaning Consequences if disregarded Imminent hazard Severe or fatal injuries  DANGER...

  • Page 7: Safety Notes

    Safety notes Target group Safety notes Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 8: Lifting Applications

    Safety notes Designated use Unintended or improper use of the product may result in severe injury to persons and damage to property. 2.2.1 Lifting applications To avoid danger of fatal injury due to falling hoists, observe the following points when using the product in lifting applications: •...

  • Page 9: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product includes the STO safety sub-function. As an option, additional safety sub- functions can be included for the product. The safety sub-functions are deactivated in the delivery state. The product may not perform any safety function without higher-level safety systems.

  • Page 10: Regenerative Operation

    Safety notes Protective separation 2.6.3 Regenerative operation The drive is operated as a generator due to the kinetic energy of the system/machine. Before opening the connection box, secure the output shaft against rotation. Protective separation The product meets all requirements for protective separation of power and electronics connections in accordance with EN ...

  • Page 11: Startup/Operation

    Safety notes Startup/operation Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.

  • Page 12: Device Structure

    Device structure Nameplate and type designations Device structure Nameplate and type designations 3.1.1 Nameplate The following figure shows an example of a nameplate. 3.1.2 Type designation Example: MCLTPB0015-2B1-4-00 (60 Hz) ® Product name MCLTP MOVITRAC LTP-B Version Version status of device series Recommended motor 0015 0015 = 1.5 kW...

  • Page 13: Markings

    Device structure Markings Example: MCLTPB0015-2B1-4-00 (60 Hz) 00 = Standard IP20 housing 10 = IP55/NEMA-12K housing 15 = IP55/NEMA‑12K housing for operation on IT systems Design 30 = IP66/NEMA‑4X housing without switch 40 = IP66/NEMA-4X housing with switch xH = High-frequency version Country-specific variant (60 Hz) 60-Hz design Markings...
  • Page 14 Device structure Markings Mark Definition The EAC mark indicates compliance with the requirements of the technical regulations of the Customs Union (Eurasian Economic Union), Armenia, Belarus, Kazakhstan, Kyrgyzstan, and Russia. The RCM mark indicates compliance with the technical regulations of the Australian Communications and Media Authority (ACMA).

  • Page 15: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Please note the following information for mechanical installation: • Carefully check the inverter for damage before the installation. • Store the inverter in its original packaging until it is used. The storage location must be clean and dry with an ambient temperature between ‑40 °C and +60 °C.

  • Page 16: Installing The Inverter

    Mechanical installation Installing the inverter Installing the inverter 4.2.1 IP20 housing: Installation and installation space Inverters with degree of protection IP20 must be installed in a control cabinet. Observe the following requirements: • The control cabinet must be made of heat-conducting material, unless it has forced air cooling.

  • Page 17: Ip55/Ip66 Housing: Installation And Control Cabinet Dimensions

    Mechanical installation Installing the inverter 4.2.2 IP55/IP66 housing: Installation and control cabinet dimensions Inverters with IP55/IP66 degree of protection can be used indoors. The minimum distances in control cabinets or in the field must not be less than the ones shown here. Power rating of the inverter A in mm B in mm...

  • Page 18: Tightening Torques

    Mechanical installation Tightening torques Tightening torques Tighten the terminal screws with the following tightening torques: Tightening torque in Nm Power rating of the in- verter Control terminals Power terminals Nominal line voltage 200 to 240 V 0.75 to 2.2 kW (IP20) 3 to 5.5 kW (IP20) 0.75 to 2.2 kW (IP66) 3 to 5.5 kW (IP66) 7.5 to 11 kW (IP66)

  • Page 19: Installing Braking Resistors

    Mechanical installation Installing braking resistors Installing braking resistors The surfaces of the braking resistors will reach temperatures of up to 250 °C when the braking resistors are loaded with the nominal power. The installation location of the braking resistor must be designed according to the high temperatures. For this reason, the braking resistors are usually mounted outside the control cabinet.

  • Page 20: Electrical Installation

    Electrical installation Electrical installation WARNING Electric shock from charged capacitors. Dangerous voltage levels may still be present inside the device and at the terminals up to 10 minutes after disconnection from the grid. Severe or fatal injuries. • Wait 10 minutes after you have de-energized the inverter and disconnected the line voltage and the DC-24 V voltage.

  • Page 21: Installation Instructions

    Electrical installation Installation instructions Installation instructions 5.1.1 Before installation • Make sure that the supply voltage, frequency and the number of phases (one or three-phase) correspond to the nominal values of the inverter on delivery. • A circuit breaker or similar disconnector must be installed between the voltage supply and the inverter.
  • Page 22 Electrical installation Installation instructions • Voltage supply systems with non-grounded star point The following inverters can be used on supply systems with a non-grounded star point (e.g. IT systems) after a corresponding conversion (see chapter "Operation in IT Systems" (→ 2 23)): – All devices with degree of protection IP20/NEMA 1 –...

  • Page 23: Operation On An It System

    B..–...–.–15 IT system version without filter, see chapter "3-Phase System AC380 to 480 V as IT System Version – device without filter". • For all other inverters with IP55 degree of protection, contact SEW-EURODRIVE. ® • Deactivate the integrated EMC filter to operate a MOVITRAC LTP-B on the IT system.
  • Page 24 Electrical installation Installation instructions IP66 devices • On IP66 devices, unscrew the EMC screw in the terminal connection under the cover. IP55 devices The IT system conversion with degree of protection IP55 is only possible for the fol- lowing devices: •...

  • Page 25: Selecting The Residual Current Device

    Electrical installation Installation instructions 5.1.4 Selecting the residual current device The inverter can cause a direct current in the protective earthing conductor. Proceed as follows when selecting the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.

  • Page 26: Motor Cable

    Electrical installation Installation instructions 5.1.7 Motor cable Cable length For the maximum length of the motor cable, refer to the respective device listed in chapter "Technical data". Cable cross section Select the cable cross section of the motor cable in a way that a maximum of 5% voltage drop occurs at nominal motor current.

  • Page 27: Information Regarding Ul

    Electrical installation Installation instructions 5.1.9 Information regarding UL INFORMATION Due to UL requirements, the following chapter is always printed in English indepen- dent of the language of the documentation. Ambient Temperature The units in IP20 are suitable for an ambient temperature of 50 °C, max. 60 °C. The units in IP55/IP66 are suitable for an ambient temperature of 40 °C, max 50 °C.
  • Page 28 Electrical installation Installation instructions Branch Circuit Protection 1 × 200 – 240 V devices Devices Non semiconductor fuses Max. supply short Max. line voltage (currents are maximum values) circuit current 0008 15 A 0015 17.5 A 100 kA rms (AC) 240 V 0022 25 A 3 × 200 – 240 V devices Devices Non semiconductor fuses Max.
  • Page 29 Electrical installation Installation instructions 3 × 500 – 600 V devices Devices Non semiconductor fuses Max. supply short Max. line voltage (currents are maximum values) circuit current 0008 6 A 0015 6 A 0022 10 A 0040 10 A 0055 15 A 0075 20 A 0110 30 A 0150 35 A 0185 45 A 100 kA rms (AC)

  • Page 30: Terminal Assignment

    Electrical installation Terminal assignment Terminal assignment 5.2.1 Opening the front cover To access the terminals of inverters with IP55/IP66 degree of protection, remove the red front cover of the inverter. Only use cross-head or slot screwdrivers to open the terminal cover. You gain access to the terminals by loosening the marked screws on the front side of the product.
  • Page 31 Electrical installation Terminal assignment The following inverters have the housing shown below: Nominal line voltage Power rating of the inverter 200 to 240 V 5.5 to 75 kW 380 to 480 V 11 to 160 kW 500 to 600 V 15 to 110 kW 480 to 525 V 132 to 200 kW Screws of the front cover Remove all marked screws of the type cross PH to open the middle and lower front covers.
  • Page 32 Electrical installation Terminal assignment The following inverters have the housing shown below: Nominal line voltage Power rating of the inverter 380 to 480 V 200 to 250 kW Screws of the front cover (type: cross PH 2) Removing the signal cable shield plates and terminal cover on size 8 1.
  • Page 33 Electrical installation Terminal assignment 3. You can now release the terminal cover [2] according to the arrow direction and swing it out upward with a rotary movement. 4. After the installation, first re-install the terminal cover [2]. 5. Re-install the signal cable shield plates in the order [3], [4], [5]. 6.

  • Page 34: Connecting Ac Brakemotors

    Electrical installation Terminal assignment 5.2.2 Connecting AC brakemotors For detailed information about the SEW‑EURODRIVE brake system, refer to the "AC Motors" catalog, which you can order from SEW‑EURODRIVE. SEW‑EURODRIVE brake systems are disk brakes with a DC coil that release electri- cally and brake using spring force.

  • Page 35: Connection Of The Signal Terminals

    Electrical installation Terminal assignment 5.2.4 Connection of the signal terminals Main terminals NOTICE Applying impermissible voltages. Possible damage to property. • Do not connect any voltages to the output terminal. • The voltage applied to the signal terminals must not exceed 30 V. IP20, IP55, and IP66 IP66 with switch option 8 9 10 11 12 13...
  • Page 36 Electrical installation Terminal assignment Signal connections of the signal terminal block INFORMATION • If the inputs of the inverter are supplied by an external 24  V voltage supply or PLC, connect the GND reference potential to the terminals 7 and 9. The control electronics of the inverter work in isolated fashion.
  • Page 37 Electrical installation Terminal assignment Logical "1" input voltage range 8 to 30 V Logical "0" input voltage range 0 to 2 V Response time of the digital inputs: < 4 ms Analog inputs Analog outputs Resolution 12 bit 10 bit Accuracy +/- 2% +/- 1% Response time <...

  • Page 38: Rj45 Communication Socket

    Electrical installation Terminal assignment 5.2.5 RJ45 communication socket NOTICE Voltage at socket contact not suitable for PCs. Damage to PC when connected directly to RJ45 communication socket. • Use the engineering adapters as described in chapter "Startup with the LT Shell engineering software" (→ 2 50).
  • Page 39 Electrical installation Terminal assignment Setting up 24 V backup mode All inverters that are connected to each other in a communication network and use the 24 V backup mode have to be supplied simultaneously with external 24 V. Make sure that individual devices that are connected in the network are not separated from the 24 V supply.

  • Page 40: Brake Control Connection

    Electrical installation Terminal assignment 5.2.7 Brake control connection V DC (BMV) V AC V AC (BMK) V AC F14/F15 F14/F15 F14/F15 (A C-3) (A C-3) C-3) (A C-3) (AC-3) white white BM K BG E BG E blue BM V white DR/DT/DV: DR/DT/DV:...

  • Page 41: Braking Resistor Connection

    Electrical installation Terminal assignment 5.2.8 Braking resistor connection WARNING Danger of electric shock. The supply cables to the braking resistors carry a high DC voltage (approx. DC 900 V) during nominal operation. Severe or fatal injuries. • Before removing the supply cable, disconnect the inverter from the power supply and wait at least 10 minutes.

  • Page 42: Connection Of A Gateway Or Controller (Sbus Movilink®)

    Electrical installation Connection of a gateway or controller (SBus MOVILINK®) Connection of a gateway or controller (SBus MOVILINK® ® Connection of a gateway or controller (SBus MOVILINK ® Connection of a gateway and MOVI-PLC L1/L L2/N L3 L1/L L2/N L3 L1/L L2/N L3 DFP 21B FAULT...

  • Page 43: Wiring Diagram

    Electrical installation Wiring diagram Wiring diagram WARNING Danger of electric shock. Incorrect wiring can lead to dangerously high voltages. Severe or fatal injuries. • Adhere to the following points. For the following applications, always switch off the brake on the AC and DC side: •...
  • Page 44 Electrical installation Wiring diagram L2/N F11/F12/F13 (AC-3) L1 L2 ND LT.. L1' L2' L3' L1 L2 NF LT.. L1' L2' L3' L1 L2 L3 ® MOVITRAC LT.. 18014416890249867 Line contactor between supply system and inverter Brake Main switch (only for unit design IP66/NEMA 4X housing with switch (MC LTP- B..-40)) Connection of braking resistor BW../BW..T Bimetallic relay for the protection of the braking resistor...

  • Page 45: Connecting Ac Brakemotors

    Electrical installation Wiring diagram 5.4.1 Connecting AC brakemotors For detailed information about the SEW‑EURODRIVE brake system, refer to the "AC Motors" catalog, which you can order from SEW‑EURODRIVE. SEW‑EURODRIVE brake systems are disk brakes with a DC coil that release electri- cally and brake using spring force.

  • Page 46: Braking Resistor Connection

    Electrical installation Wiring diagram 5.4.4 Braking resistor connection WARNING Danger of electric shock. The supply cables to the braking resistors carry a high DC voltage (approx. DC 900 V) during nominal operation. Severe or fatal injuries. • Before removing the supply cable, disconnect the inverter from the power supply and wait at least 10 minutes.

  • Page 47: Connection Variants Functional Safety

    Electrical installation Connection variants functional safety Connection variants functional safety 5.5.1 Disconnection of a single drive STO according to PL d (EN ISO 13849-1) The process is as follows: • The safe digital input 12 is disconnected. • The motor coasts down if there is no brake installed. STO –...
  • Page 48 Electrical installation Connection variants functional safety Control with safety relay with internal 24 V supply Higher-level Supply +24 V controller system Emergency Stop Start stop LTP-B main terminals 24 V Feedback Enable Emergency stop Stop Safety relay Reset STO+ STO - 44970972299 INFORMATION Certain presumptions of faults must be made in case of a single-channel disconnec-...
  • Page 49 Electrical installation Connection variants functional safety Control with safety relay with external 24 V supply Supply Higher-level +24 V controller system Start Emergency Stop stop LTP-B main terminals Feedback Emergency stop Enable Safety relay Reset Stop STO+ STO - 44971407243 Control with safety relay with internal 24 V supply Higher-level Supply...

  • Page 50: Pc Connection

    Startup with the LT Shell engineering software The LT Shell software enables simple and fast startup of the inverters. It can be down- loaded from the SEW-EURODRIVE website. After installation of the software, perform software updates at regular intervals. The inverter can be connected to the software together with the engineering package (cable set C) and the USB11A or USM21A interface adapter.

  • Page 51: Startup With The Movitools® Motionstudio Engineering Software

    Monitor the state of inputs/outputs and of the motor. ® Connection to the MOVITOOLS  MotionStudio engineering software The connection can be carried out indirectly via a gateway from SEW-EURODRIVE or a controller from SEW-EURODRIVE. ® Operating Instructions – MOVITRAC LTP-B...
  • Page 52 Terminating connector (120 Ω) RJ10 to RJ10 cable Cable distributor ® Connection to MOVITOOLS MotionStudio via SEW-EURODRIVE controller LTP-B L1/L L2/N L3 DHP 11B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

  • Page 53: Startup

    Startup Keypads Startup Keypads The inverters in IP20 design are equipped with a standard keypad. The inverters in IP55/IP66 design are equipped with a full text display with language switching function. Both keypads allow for operation and setup of the inverter without additional devices. 6.1.1 Standard keypad 27021600697887371...

  • Page 54: Operation

    Startup Keypads 6.1.3 Operation Both keypads have 5 keys with the following functions: Start [2] • Enable the drive • Change the direction of rotation • Stop the drive Stop [3] • Acknowledge the fault Navigate [4] • Switch the menu •...

  • Page 55: Switching The Language At The Keypad With Full Text Display

    Startup Keypads 6.1.4 Switching the language at the keypad with full text display To switch the language in the full text display, press the <Start> key and the <Up> key simultaneously. The inverter must not be enabled during this operation. Then select one of the available languages and confirm the selection with the <Navigate>...

  • Page 56: Key Combinations

    Startup Startup for motors 6.1.8 Key combinations Function The device Press: Result Example displays: Quick parameter Px-xx <Navigate> + <Up> keys The next higher param- "P1-10" is displayed: group selection eter group is selected. • Press the <Navigate> + <Up> keys. •...

  • Page 57: Startup With Asynchronous Motors With U/F Control

    Startup Startup for motors 6.2.1 Startup with asynchronous motors with U/f control 1. Connect the motor to the inverter. During the connection, notice the nominal motor voltage. 2. Enter the motor data indicated on the motor nameplate: • P1-07 = Nominal voltage of the motor •...

  • Page 58: Startup With Asynchronous Motors Or Torque Motors With Vfc Torque Control

    Startup Startup for motors 6.2.3 Startup with asynchronous motors or torque motors with VFC torque control 1. Connect the motor to the inverter. Adhere to the nominal motor voltage when con- necting. 2. Enter the motor data indicated on the motor nameplate: •...

  • Page 59: Startup With Synchronous Motors Without Encoder Feedback (Pmvc Control)

    Startup Startup for motors 6.2.4 Startup with synchronous motors without encoder feedback (PMVC control) The synchronous motors are permanent magnet motors. INFORMATION Check the operation of encoder-free synchronous motors through a test application. Stable operation in this operating mode cannot be ensured for all application cases. 1.

  • Page 60: Startup With Synchronous Reluctance Motors (Syn-R Control)

    Startup Startup for motors 2. Enter the motor data indicated on the motor nameplate: • P1-07 = internal voltage/idle voltage [V/min ] with rated motor speed • P1-08 = Rated current of the motor • P1-09 = Rated frequency of the motor •...

  • Page 61: Startup With Brushless Dc Motors (Bldc Control)

    Startup Startup for motors 6.2.7 Startup with brushless DC motors (BLDC control) 1. Connect the motor to the inverter. During the connection, notice the nominal motor voltage. 2. Enter the motor data indicated on the motor nameplate: • P1-07 = internal voltage/idle voltage [V/min ] with rated motor speed •...
  • Page 62 Startup Startup for motors Example Example: CMP.. size 40M, 50S, 50M, 50L, 63S, 63M, 63L, 71S, 71M, 71L • 2 = 230 V Motor system voltage • 4 = 400 V Brakemotors b = Flashes for brakemotors All the required parameters (voltage, current, etc.) are set automatically. INFORMATION "Auto Tune"...

  • Page 63: Startup Of The Control Signal Source

    Startup Startup of the control signal source Startup of the control signal source WARNING Installing sensors or switches at the terminals may cause an enable signal. The mo- tor may start up automatically. Severe or fatal injuries. • Make sure that no persons are within the reach of moving parts of the system. •...

  • Page 64: Pid Controller Mode (P1-12 = 3)

    Startup Startup of the control signal source 6.3.3 PID controller mode (P1-12 = 3) The implemented PID controller can be used for temperature control, pressure control or other applications. The following figure shows the configuration options for the PID controller. 54043198532733323 ®...
  • Page 65 Startup Startup of the control signal source General informa- Connect the sensor for the controlled variable to analog input  1 or 2 depending on tion on use P3-10. The sensor value can be scaled using parameter P3-12 in such a way that the user can see the value correctly displayed on the inverter display, for example 0 to 10 bar.

  • Page 66: Master-Slave Mode (P1-12 = 4)

    Startup Startup of the control signal source 6.3.4 Master-slave mode (P1-12 = 4) Master Slave 1 Slave 2 L1/L L2/N L3 L1/L L2/N L3 L1/L L2/N L3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 IOIOI...
  • Page 67 Startup Startup of the control signal source Configuration for speed synchronism In the configuration for speed synchronization, the actual speed value of the master acts as the speed setpoint of the slave inverters. The speed setpoint of the slave in- verters is also scalable.

  • Page 68: Fieldbus Mode (P1-12 = 5, 6 Or 7)

    Startup Startup of the brake control In the following example, DI5 is used with the function selection P1-15 = 6, 7, 16 or Master Slave 1 Slave 2 +24 V IO DI 5 9007224417066251 6.3.5 Fieldbus mode (P1-12 = 5, 6 or 7) See chapter "Fieldbus mode".

  • Page 69: Hoist Function

    At the same time, the proper operation is mon- itored by various functions. 6.5.1 Project planning • SEW-EURODRIVE recommends that you refrain from operating the motor below 1.5-times the rated motor slip speed. • A sufficiently dimensioned braking resistor is necessarily required for fault-free operation.

  • Page 70: Troubleshooting And Optimizing The Hoist Function

    Startup Hoist function 6.5.5 Troubleshooting and optimizing the hoist function The following hoist parameters are already predefined for motors of the same perfor- mance class. However, you can adjust the hoist parameters at any time for optimiza- tion of the system: •...

  • Page 71: Cycle Diagram For The Hoist Mode

    Startup Hoist function 6.5.7 Cycle diagram for the hoist mode The following diagram shows the hoist mode. Setpoint speed Brake release speed P2-07 Brake application speed P2-08 Enable (DI01) Mechanical brake Contact relay 2 18014401720170891 Inverter enable The motor runs up to brake release speed (fixed setpoint speed 7).

  • Page 72: Fire Mode/Emergency Mode

    Startup Fire mode/emergency mode Fire mode/emergency mode In "Fire mode/emergency mode", the inverter drives the motor at the speed defined in P6-14. The inverter automatically resets all faults and ignores all setpoints, control sig- nal sources and shutdowns (e.g.: external fault or enable signal revoked). Operation of the inverter is maintained for as long as possible.
  • Page 73 Startup Operation at the 87 Hz characteristic (50 Hz motors) • Set parameter P1-08 to delta current (data on the motor nameplate). • Set parameter P1-09 to "87 Hz". • Set parameter P1-10 to "(synchronous speed at nominal frequency) × (87  Hz / 50 Hz) –...

  • Page 74: Examples Of Analog Input Scaling And Offset Setting

    Startup Examples of analog input scaling and offset setting Examples of analog input scaling and offset setting Analog input format, scaling and offset are connected to each other. Inverter setting: P1-01 = 50 Hz 6.8.1 Example 1: Analog input scaling Control 0 – 40 Hz with analog input 0 – 10 V: = 0 Hz, n = 40 Hz P2-31 = 80%...
  • Page 75 Startup Examples of analog input scaling and offset setting n - n − P2 - 31 × × P1 - 01 − − Offset × × P1 - 01 P2 - 32 = − P2 - 31 0 40 ® Operating Instructions –...

  • Page 76: Example 3: Analog Input Scaling And Offset

    Startup Examples of analog input scaling and offset setting 6.8.3 Example 3: Analog input scaling and offset Control 15 to 45 Hz with analog input 3 to 8 V: n is the difference from the minimum speed. P2-31 = 120%, P2-32 = 5% Analog input −...

  • Page 77: Fan And Pumps

    Startup Fan and pumps Fan and pumps Startup of pumps and fans 1. Start up the connected motor type according to the control mode and parameteri- zation intended for this purpose, see chapter "Startup with motors". For asynchro- nous motors, use the U/f control. ð...
  • Page 78 Startup Motor potentiometer The following figure shows the basic function of the motor potentiometer. Maximum speed Fixed setpoint speed 1 Minimum speed Enable input source CW/CCW input source Motor potentiometer up input source Motor potentiometer down input source Fixed setpoint speed 1 input source 18014406340232971 Inverter enable...

  • Page 79: 3-Wire Control

    Startup 3-wire control 6.11 3-wire control The function is activated via the digital input function selection P1-15 = 21. The 3-wire control principle determines the control. The enable and direction of rotation signals of the inverter then respond in an edge- controlled way.

  • Page 80: Operation

    Operation Inverter status Operation Inverter status 7.1.1 Static inverter status The following list shows the status messages for a non-enabled inverter. Message Description StoP Power section of inverter disabled. This message is displayed when the motor is at standstill and no error is present.

  • Page 81: Status Displays Of The Parameter Module

    Operation Inverter status Message Message Description 7-segment dis- Full text dis- play play An automatic measurement of the motor parameters is being per- formed. This process can take up to 2 minutes. Auto-t Auto tuning As soon as the auto-tuning has completed, the display will revert to STOP.

  • Page 82: Security

    Operation IT security IT security 7.2.1 Hardening measures Perform the following hardening measures: • Regularly check if updates are available for your products. • Report incidents concerning IT security by e-mail to cert@sew‑eurodrive.com. • Regularly check which Security Advisories are available in the Online Support of SEW‑EURODRIVE.

  • Page 83: Fault History

    Operation Fault history Symptom Cause and solution No access to advanced menus P1-14 must be set to the advanced access code. The value is "101" unless the user has changed the code in P2-40. Fault history The parameter P1-13 archives the last 4 faults. Each fault is displayed in abbreviated form.

  • Page 84: Fault List

    Operation Fault list Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 4-20 F 0x71 0x1012 Signal loss 4 to • Check whether the input current falls within the range 20 mA (> 500 ms) defined in P2-30 and P2-33.
  • Page 85 Operation Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 ® Enc-09 0x0E 0x1026 HIPERFACE type During the use of Smart Servo Package, a wrong motor/ is not supported.
  • Page 86 Operation Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 IO DSP The communica- Contact SEW‑EURODRIVE Service. COMM loss tion between the controller and the power section is interrupted Line phase failure Input phase missing or voltage is outside the specified...
  • Page 87 Operation Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 O-torq 0x34 0x1018 Upper torque limit Check the motor load. for timeout. Set a higher value in P6-17, if necessary. If you wish to deactivate torque monitoring, set P6-17 to 0.0 sec.
  • Page 88 Operation Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 Ph-Ib Unequal voltage • Check the device input voltage. on the line phases • Check the values in P0-22, P0-23, P0-24. The values may deviate by a maximum ±10%.
  • Page 89 Operation Fault list Code (In- Code Error code CANopen Meaning Measure verter dis- (MotionStudio status emergency play) in P0-13) word code if Bit5 = 1 U-torq 0x34 0x1019 Bottom torque limit The torque threshold has not been exceeded in time. for timeout (hoist).

  • Page 90: Service

    Service SEW-EURODRIVE Service Service To ensure fault-free operation, SEW-EURODRIVE recommends that you check the ventilation openings in the housing at regular intervals and clean them if necessary. SEW-EURODRIVE Service If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For addresses, refer to www.sew‑eurodrive.com.

  • Page 91: Extended Storage

    This effect can damage the capacitors if the device is connected directly to nominal voltage after a longer period of storage. In the event of omitted maintenance, SEW-EURODRIVE recommends that you slowly increase the line voltage up to the maximum voltage. This can be done, for example, using a variable transformer whose output voltage is set according to the following overview.

  • Page 92: Shutdown

    Service Shutdown Shutdown WARNING Risk of burns due to hot surfaces. Severe injuries. • Let the devices cool down before touching them. WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.

  • Page 93: Removing A Customer Data Backup

    Service IT security guidelines for secure disposal – Timestamp – Fault code, subfault code, descriptive text – Process data – States of the digital inputs/outputs – Control word and status word • Device name • IP address • Safety-relevant data The following data is not reset with this procedure and can be changed individually, if present on the device variant: •...

  • Page 94: Waste Disposal

    Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 95: Index

    Index Index Numerical 24 V backup voltage .......... 38 Factory setting, parameter reset ...... 55 3-wire control ............ 79 Fault clearance ............ 82 87 Hz characteristic .......... 72 Fault diagnostics .......... 82 Fault history ............ 83 Fault list ............... 84 AC brakemotors, connection ...... 34, 45 FI (earth leakage circuit breaker) ...... 25 Tightening torque ..........
  • Page 96 Index Regenerative operation ........ 10 Setup .............. 9 Mains fuses ............ 25 Transportation........... 9 Master-slave mode .......... 66 Separation, protective .......... 10 Motor connection ...........  34, 45 Service .............. 90 Motor overheating protection.......  34 Fault diagnostics.......... 82 Motor potentiometer .......... 77 Fault history ............ 83 Multi-motor drive/group drive.......  26 Fault list ............ 84 Signal terminals ........... 35 Main terminals .......... 35...
  • Page 100 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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