Pego ECP200 EXPERT Use And Maintenance Manual
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ECP200
EXPERT
70
Use and maintenance manual
READ AND KEEP
REV. 01-11
ELECTRICAL BOARDS FOR REFRIGERATING INSTALLATIONS
ENG

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  • Page 1 ECP200 EXPERT Use and maintenance manual READ AND KEEP REV. 01-11 ELECTRICAL BOARDS FOR REFRIGERATING INSTALLATIONS...
  • Page 2: Table Of Contents

    List of Level 1 variables Page 14 Level 2 programming Page 14 5.10 List of Level 2 variables Page 16 5.11 Switching on the ECP200 EXPERT electronic controller Page 16 5.12 Compressor activation/deactivation conditions Page 16 5.13 Manual defrosting Page 17 5.14...
  • Page 3: General

    CHAPTER 1: INTRODUCTION GENERAL DESCRIPTION: The ECP200 EXPERT is a new control panel for cold rooms with a single-phase compressor up to 2 HP, specially designed to provide the user with safety, protection, control and ease of installation. It allows the user to control all the components on a refrigerating system: compressor, evaporator fans, defrosting elements, room light and thermostat-holder demisting element.
  • Page 4 CHAP. 1 - Introduction ECP200 EXPERT PRODUCT ID CODES ECP200 EXPERT controls and manages compressor, defrosting elements, evaporator fans and room light. Aux/Alarms relay Differential magnetothermic circuit breaker 16A Id=300 mA (Id=30 mA on request) OVERALL DIMENSIONS Dimensions (mm.) IDENTIFICATION DATA...
  • Page 5: Important Information For The Installer

    STANDARD ASSEMBLY KIT For the purposes of assembly and use, the electronic ECP200 EXPERT control unit comes with: • N° 3 seals, to be fitted between the fixing screws and the box back panel •...
  • Page 6 CHAP. 2 - Installation ECP200 EXPERT INSTALLING THE UNIT Fig. 1: Raise the transparent cover that shields the magneto-thermal cut-out switch and remove the screw cover on the right-hand side. Fig. 2: Undo the 4 fixing screws at the front of the box.
  • Page 7 Install short-circuit overload safety devices on all the power cables connected to the ECP200 EXPERT so as to prevent damage to the device. Work and/or maintenance must ONLY be carried out on the unit after disconnecting the panel from the power supply and from any inductive/power loads: doing so allows the worker to do his job safely.
  • Page 8: Technical Characteristics

    CHAP. 4 - Technical characteristics ECP200 EXPERT CHAPTER 3: TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS Power supply 230 V~ ± 10% 50Hz / 60Hz Voltage Max power (only electronics) ~ 7 VA Rated current (With all loads connected) Cold room conditions Working temperature -5 ÷...
  • Page 9: Warranty

    • Damages caused by natural phenomena as lightning, natural calamities, etc. Warranty cover may be refused if the device is modified or changed. Under no circumstances Pego S.r.l. will be responsible for possible loss of data and information, costs of substitutive goods or services, damages to things, people or animals,...
  • Page 10: Parameter Programming

    CHAP. 5 – Parameter programming ECP200 EXPERT CHAPTER 5: PARAMETER PROGRAMMING CONTROL PANEL FRONT KEYPAD AUXILIARY RELAY CONTROL (on the version with alarm relay controls the relay manual if parameter AU=1) UP / MUTE BUZZER ALARM STAND BY (if the system shuts down the LED flashes)
  • Page 11 CHAP. 5 – Parameter programming ECP200 EXPERT DOWN / MANUAL DEFROST ROOM LIGHT LED DISPLAY Cold room temperature / parameters Stand-by (flashes on stand-by. Outputs are deactivated) Room light (flashes if door switch activated) Cold (indicates activation of compressor) Fans...
  • Page 12 ECP200 EXPERT GENERAL To enhance safety and simplify the operator’s work, the ECP200 EXPERT has two programming levels; the first level (Level 1) is used to configure the frequently-modified SETPOINT parameters. The second programming level (Level 2) is for general parameter programming of the various controller work modes.
  • Page 13: Level 1 Programming

    CHAP. 5 – Parameter programming ECP200 EXPERT LEVEL 1 PROGRAMMING (User level) To gain access to the Level 1 configuration menu proceed as follows: 1. Press the (t) and (u) keys simultaneously and keep them pressed for a few seconds until the first programming variable appears on the display.
  • Page 14: Level 2 Programming

    CHAP. 5 – Parameter programming ECP200 EXPERT LEVEL 2 PROGRAMMING (Installer level) To access the second programming level press the UP (t) and DOWN (u) keys and the LIGHT key simultaneously for a few seconds. When the first programming variable appears the system automatically goes to stand-by.
  • Page 15 CHAP. 5 – Parameter programming ECP200 EXPERT Compressor safety time for door switch: when the door is opened the evaporator fans shut down and the 0…5 minutes compressor will continue working for time doC, after which it will shut down.
  • Page 16: Switching On The Ecp200 Expert Electronic Controller

    LEDs will come on simultaneously for a few seconds. COMPRESSOR ACTIVATION/DEACTIVATION CONDITIONS 5.12 The ECP200 EXPERT controller activates the compressor when cold room temperature exceeds setting+differential (r0); it deactivates the compressor when cold room temperature is lower than the setting.
  • Page 17: Hot Gas Defrosting

    CHAP. 5 – Parameter programming ECP200 EXPERT HOT GAS DEFROSTING 5.14 Set parameter d1 =1 to defrost in cycle inversion mode. The compressor relay and defrost relay are activated throughout the defrost phase. To ensure proper control of the system the installer must use the defrost output: this must allow opening of the cycle inversion solenoid valve and closure of the liquid solenoid valve.
  • Page 18: Telenet Monitoring / Supervision System

    For RS485 connections with Modbus-RTU protocol, to enable RS485 output as indicated at chapter 6.3 and follow the scheme below. Refer to MODBUS-RTU_ECP200T1 user manual (available on Pego Internet web site) for MODBUS-RTU communication protocol specification. USE AND MAINTENANCE MANUAL Pag.
  • Page 19: Alarm Relay / Rs485 Switching

    CHAP. 6 - Optional kits ECP200 EXPERT ALARM RELAY / RS485 SWITCHING Open the front of the box as described in Chap. 2.3 (page 6): rotate it downwards 180° to gain access to the electronic board. Undo the 6 CPU board fixing screws: remove the board from the frontal part of the box in ABS.
  • Page 20: Troubleshooting

    CHAPTER 7: TROUBLESHOOTING TROUBLESHOOTING In the event of any anomalies the ECP200 EXPERT warns the operator by displaying alarm codes and sounding the warning buzzer inside the control panel. If an alarm is tripped the display will show one of the following messages.
  • Page 21: Ec Declaration Of Conformity

    Appendices ECP200 EXPERT APPENDICES EC declaration of conformity COSTRUTTORE: MANUFACTURER: PEGO S.r.l. Via Piacentina, 6/b 45030 Occhiobello (RO) – Italy – Tel. (+39) 0425 762906 Fax. (+39) 0425 762905 DENOMINAZIONE DEL PRODOTTO: NAME OF THE PRODUCT: MOD.: ECP200 EXPERT IL PRODOTTO E’ CONFORME ALLE SEGUENTI DIRETTIVE CE:...
  • Page 22: Ecp200 Expert Wiring Diagram

    Appendices ECP200 EXPERT ECP200 EXPERT WIRING DIAGRAM USE AND MAINTENANCE MANUAL Pag. 22 Rev. 01-11...
  • Page 23: Part List

    Appendices ECP200 EXPERT Part list REF. DESCRIPTION BOX REAR IN ABS BOX FRONT IN ABS FRONT COVER IN TRANSPARENT POLYCARBONATE BOX FRONT OPENING HINGE BOX CLOSURE SCREWS BOARD FIXING SCREWS MAGNETO-THERMAL CUT-OUT / POWER BREAKER CPU BOARD POLYCARBONATE SCREW COVER...
  • Page 24 ECP200 EXPERT PEGO S.r.l. Distributore: Via Piacentina, 6/b 45030 OCCHIOBELLO –ROVIGO- Tel : 0425 762906 Fax: 0425 762905 www.pego.it USE AND MAINTENANCE MANUAL Pag. 24 Rev. 01-11 e-mail: info@pego.it...

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