Siemens FUG1010 IP65 NEMA 4X Operating Instructions Manual
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Siemens FUG1010 IP65 NEMA 4X Operating Instructions Manual

Siemens FUG1010 IP65 NEMA 4X Operating Instructions Manual

Sitrans f, ultrasonic flowmeters
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S I T R A N S G A S U L T R A S O N I C F L O W ME T E R
MO D E L S : F U G 1 0 1 0
P R O D U C T I N S T R U C T I O N MA N U A L V 1 . 0
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2 0 1 S O U T H H O U S T O N A V E .
T U L S A , O K 7 4 1 2 7
P H O N E ( 9 1 8 ) 5 8 4 - 4 7 0 0
WWW. E R N I E G R A V E S . C O M

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Summary of Contents for Siemens FUG1010 IP65 NEMA 4X

  • Page 1 P R O D U C T I N S T R U C T I O N MA N U A L V 1 . 0 MA Y 2 0 1 6 S I T R A N S G A S U L T R A S O N I C F L O W ME T E R MO D E L S : F U G 1 0 1 0 2 0 1 S O U T H H O U S T O N A V E .
  • Page 2 ___________________ FUG1010 IP65 NEMA 4X Introduction ___________________ Safety notes ___________________ Description SITRANS F ___________________ Installing/Mounting Ultrasonic Flowmeters ___________________ FUG1010 IP65 NEMA 4X Connecting ___________________ Commissioning Operating Instructions ___________________ Functions Alarm, error, and system ___________________ messages ___________________ Service and maintenance ___________________...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    5.2.2 Wiring Temperature Sensor to Transmitter .................45 Navigating the Menu ........................48 Programming the Transmitter ......................51 Sensor Installation ........................56 5.5.1 Preliminary Installation Procedures .....................56 5.5.2 Sensor Identification and Selection .....................60 5.5.3 Direct Mount..........................67 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 5 10.2 F4 Reset Procedure ........................146 10.3 Test Facilities Graph Screen..................... 147 10.4 Site Setup Data ......................... 157 10.5 Force Transmit .......................... 162 Technical data ............................165 11.1 Technical Data .......................... 165 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 6 Table 7- 13 Logger Control Menu Option List....................125 Table 7- 14 Relay Option List........................131 Table 7- 15 Memory Control Menu .......................133 Table 7- 16 RTD Calibrate Menu Structure....................135 Table 8- 1 Alarm Codes ..........................137 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 7 Reflect Mount with Mounting Frames and Spacer Bar ..............64 Figure 5-13 Sensor ............................66 Figure 5-14 Sensor Installation........................66 Figure 5-15 Mylar Spacing Guide........................67 Figure 5-16 Wrap Strap Under Pipe and Attach to Adjusting Screw...............68 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 8 Setting Digital Damping Factor ....................151 Figure 10-3 Setting the MinDamp Factor ......................152 Figure 10-4 Envelope Threshold Adjustment ....................154 Figure A-1 7ME39400AL01 I/O Module.......................168 Figure A-2 7ME39400AL04 Expanded I/O Module ..................171 Figure A-3 1015CPC-N Serial Interface Cable....................177 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 9 Table of contents FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 10: Introduction

    1. Check for mechanical damage due to possible improper handling during shipment. All claims for damage are to be made promptly to the shipper. 2. Make sure the scope of delivery, and the information on the type plate corresponds to the ordering information. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 11: History

    The Operating Instructions are available on the CD-ROM shipped with the device and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flow meters may also be found: Product information on SITRANS F in the Internet (http://www.siemens.com/sitransf)

  • Page 12: Safety Notes

    Note Alterations to the product, including opening or improper repairs of the product, are not permitted. If this requirement is not observed, the CE mark and the manufacturer's warranty will expire. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 13: Warning Symbols

    Protect the device from impact otherwise loss of degree of protection Protective insulation; device in protection class II Laws and directives General requirements Installation of the equipment must comply with national regulations. For example, the National Electrical Codes. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 14: Lithium Batteries

    Operating Instructions must be observed. NOTICE Material compatibility Siemens can provide assistance with the selection of sensor parts. However, the full responsibility for the selection rests with the customer and Siemens can take no responsibility for any failure due to material incompatibility.

  • Page 15: Installation In Hazardous Area

    Intrinsically safe data WARNING Explosion Hazard User must install unit with Siemens drawings. With intrinsically safe circuits, use only certified meters appropriate for the transmitter. If a non-conforming supply unit is used, the "fail-safe" type of protection will no longer be effective and the approval certification will be invalid.
  • Page 16 "Flameproof" (Ex ia + Ex d): Before commissioning, make sure that the type of protection that is not suitable is permanently defaced on the nameplate to avoid improper use. If a non-conforming infeed is used, the "fail-safe" type of protection will no longer be effective. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 17: Safety Notes

    Hazardous (Classified) Location.  Install as directed.  Disconnect power source before servicing.  Keep cover closed when equipment is operating. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 18 The sales contract contains the entire obligation of Siemens. The warranty contained in the contact between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 19 Ex ia for use in potentially expl osive atmosphere containing gases Safety Infor mation for Hazardous Areas Note Ratings under this heading apply to specific model families Check Your Model Number: FUG1010, 7ME3613 only FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 20 Ex ia, which can be connected to Category 1 Sensors for use in potentially explosive atmosphere containing gases ● IP66 – Ingress protection against solid bodies, rating of dust-tight and against liquid, rating of heavy seas FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 21 Follow all regional safety laws when operating this equipment. When properly installed the equipment meets the following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX2133 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 22: Certificates

    Ex ia for use in potentially explosive atmosphere containing gases Certificates Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device. See also leshooting (Page 143) rtificates on the Internet (http://www.siemens.com/processinstrumentation/certificates) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 23 Safety notes 2.6 Certificates FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 24: Description

    FUG1010 features Description The Siemens SITRANS FUG1010 IP65 NEMA 4X & IP66 NEMA 7 flow meters achieve highly accurate flow measurement owing to the WideBeam ultrasonic transit-time technology. The sensors are mounted on the outside of the pipe, preventing contact with the medium.

  • Page 25: Figure 3-1 Typical Transmitter Label

    ● 2 Channel / 2 Path - 7ME3610-2 ● 4-Channel / 4-Path - 7ME3610-9 (Wall Mount only) Figure 3-2 NEMA 4X Transmitter Case Note The NEMA 4X Multi-Path transmitter case is slightly larger. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 26: Applications

    Typical Applications The typical applications of the flowmeter are: ● Lost and unaccounted for (LAUF) analysis ● Allocation measurement ● Flow survey verification ● Production well testing FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 27: Theory Of Operation

    With accurate signal arrival time available, the flow meter can compute the raw flow velocity from the measured upstream and downstream transit times. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 28 The acoustic beam traverses the center of the pipe and therefore must account for the influence that flow profile has on the line integration through a round pipe. The shape of this flow profile (for fully developed flow) is defined by the Reynolds number. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 29 = measured temperature (°C or °F) TempSlope = change in liquid sonic velocity per °C or °F (Linear for petroleum products.) PresSlope = change in liquid sonic velocity per PSI (Linear for petroleum products.) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 30 Installation Menu choices to suit the selected meter type. The following paragraphs introduce the available flow meter types that include: ● 2-Channel ● 4-Channel ● 2-Path ● 4-Path ● Channe l 1+2 ● Channel 1-2 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 31 ⑧ Pipe A Output Flow Pipe A 4-Channel 4 Channel provides four independent measurement channels that operate simultaneously. Depending on the specific model, 4 Channel supports: Clamp-on Transit-time, In-line Transit-time and Reflexor. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 32 Benefits include highest available precision and enhanced immunity to distorted flow profile conditions. ① ③ Sensor Path 1 Average= (Path 1 + Path 2) / 2 ② ④ Sensor Path 2 Pipe (front view) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 33 Output sum or difference of CH 1 & CH 2 ② ⑥ Downstream Sensors Channel 2 ③ ⑦ Channel 1 Pipe B (front view) ④ ⑧ CH 1 [+/-] CH 2 Pipe A (front view) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 34 The flow meter derives the angle by knowing the fixed position of the sensors, the dimensions of the pipe and the measured transit-time. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 35 Reflect mounting automatically corrects for non-axial flow or cross flow since the 2 vectors in a reflected beam are affected in opposite directions, such that the individual cross flow errors cancel each other. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 36: Installing/Mounting

    / air bubbles will be trapped. For liquids it is advantageous to install the sensor in low pipeline sections, at the bottom of a U-section in the pipeline. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 37: Use According To Specifications

    ● Use the sensors as a footboard for installation purposes. ● Change the flow meter in any way. For e.g. decomposition of material in connection with processing, welding and use of accessories and spare parts not approved by Siemens. Note If the flowmeter is not used according to the specifications, the manufacturer cannot be held responsible for any resulting damage.

  • Page 38: Mounting The Transmitter

    For installation on 2-inch (6 cm) mounting pipe use Pipe Mount Kit CQO:1012NMB-1 (optional - see catalog). See figure below. Note Pipe mounting kit CQO:1012NMB-1 is not available for IP66 NEMA 7 enclosures. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 39: Figure 4-1 Pipe Mounting And Mounting Locations For Transmitter

    Incorrect installation of weather seals may result in failure to meet to IP65 standards and damage to the equipment. Install weather tight seals at all unused holes using proper cable conduit and close additional holes to IP65 standards. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 40: Connecting

    Before opening the terminal box check that: ● No explosion hazard exists ● Local safety codes and policy requirements have been followed ● All connection leads are potential free FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 41 If a non-conforming infeed is used, the "fail-safe" type of protection will no longer be effective. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 42: Transmitter Wiring

    2. Unscrew the two power supply access cover fasteners and remove access cover. 3. Locate power supply connector J10. Using a flat blade screwdriver, remove plug from connector J10. Set aside. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 43: Figure 5-1 Input Power (J10) Wiring

    7. Plug input power plug into connector J10 and secure using two captive connector mounting screws. 8. Replace access cover. Make sure Keypad Enable switch is in the "Enable" position (see below). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 44 The transmitter must be grounded and the top cover closed before applying power to the device. 10. Connect the power cables to the appropriate power source (90-240 VAC @ 50/60 Hz or 9-36 VDC). Close top cover. 11. Apply power. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 45 Connecting 5.2 Transmitter Wiring 12. Within 10 seconds of power-up the main display will become active and a typical Siemens graphic will appear briefly. The screen also identifies the software version of the unit as shown below. ① Software Version (x.xx.xx) 13.

  • Page 46: Wiring Temperature Sensor To Transmitter

    4. Using a flat-blade screwdriver, remove four captive screws securing the I/O board. Remove board and set it aside. Figure 5-2 Analog Input Module Access ① ④ Access Cover Screw Latch ② ⑤ Flow Meter Access to Analog Input Module ③ Power Switch FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 47: Figure 5-3 Single Channel Temperature Sensor Inputs

    Ground Terminals 2 and 3 to Terminal 5 ③ ⑧ Brown To Sensor ④ ⑨ 7ME39600CR (992EC) Series Cable ⑤ Blue Note Alternate color codes for certain 1012EC cables: White = Orange Green = Brown FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 48 (1000 ft.) AUX. 1 COM AUX. 3 Iin1 input Max w/o Common referenced factory AUX. 2 IN AUX. 4 IN Iin2 Input to meter approval AUX. 2 COM AUX. 4 Iin2 ground. Common FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 49: Navigating The Menu

    Level C - lists the Level B data Level A Level B Level C Recall Site Setup Pump 1 Pump 2 Channel Enable Create/Name Site Site Security Delete Site Setup Save/Rename Site FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 50: Table 5- 1 Keypad Function Chart

    Caution: used during power up for system reset. CTRL and ALT Used as shift keys for alternative key functions. DATALOG Triggers immediate Datalogger report. Plus and Minus [+ / -] Changes the sign of numeric data. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 51: Figure 5-5 Typical Installation Menu Screen

    Highlighted Menu Cell Site Name Identified ③ ⑦ Menu Prompt Line (Reverse Video) Highlighted Data ④ ⑧ Current Selected Meter Type Menu Cell Data (right-hand column) Figure 5-5 Typical Installation Menu Screen FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 52: Programming The Transmitter

    Before proceeding make sure that English or metric units have been selected. 2. Press <Down Arrow> to select the [Create/Name Site] menu and enter a Site name. 3. Press <Right Arrow> to create Site name. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 53 4. Press <Left Arrow> and return to the [Chan/Path Setup] menu. Note After the site configuration procedures that follow are complete the newly created site must be saved again to retain the new site data. Refer to the Save/Rename Site procedure below. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 54 1. Scroll down to [Pipe Config] and press the <Right Arrow>. 2. Select a configuration and number of pipe diameters that approximates the conditions upstream of your sensor mounting location. (Refer to definitions below.) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 55: Table 5- 2 Pipe Configuration Option List Definitions

    1. At the [Gas Parameters] menu, scroll down to [Fixed Pres. PSIA]. 2. Press the <Right Arrow> to select and edit the default Fixed Pressure value. (See table below for additional gas parameter values.) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 56: Table 5- 3 Common Gases For Clamp-On Measurement (At 14 Bar & 15.5°C / 200 Psia & 60°F)

    The saved site name now appears in the menu screen. 3. Press <Right Arrow> and then <ENTER> to save all programmed data to site. 4. To return to the top menu level, continue to press the <Left Arrow> key. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 57: Sensor Installation

    Reflect mount supports the AutoZero function, which zeroes the flow meter automatically without user-participation. In addition, Reflect mount may be the only possibility if conditions do not allow access to the opposite side of the pipe. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 58: Figure 5-7 Direct Mount (Pipe Shown From Above In 12 O'clock Position)

    Mounting Strap Kits The available Mounting Strap kits are listed below. Each kit comes with up to two band sizes to cover its designated pipe diameter range and a spacing guide for Direct Mount. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 59: Figure 5-8 Sensor Alignment (Horizontal Plane)

    ① Dual Path, Reflect Mount ② Dual Path, Direct Mount Figure 5-8 Sensor Alignment (Horizontal Plane) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 60: Figure 5-9 Pipe Surface Preparation

    Cleaned Areas Figure 5-9 Pipe Surface Preparation 4. Clean an area 13 mm (1/2-inch) on either side of the sensors. 5. Clean an additional 13 mm (1/2-inch) along the length of the sensors. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 61: Sensor Identification And Selection

    Universal and 991 Universal. Sensor Selection Chart Refer to the Sensor Selection Chart to select the correct sensor size. Note Selection chart lists High Precision sensors for steel pipe with outer diameter/wall thickness ratio >10. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 62: Table 5- 4 Sensor Selection Chart

    0.23 0.23 0.32 11.2 0.32 0.44 11.2 15.7 0.44 0.62 0.293 0.354 15.7 31.8 0.62 1.25 Typical Sensor Labels ① Universal Sensor model number ② Sensor size Figure 5-10 Universal Sensor Label FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 63: Figure 5-11 Hi Precision Sensor Label

    3. Press the <Down Arrow> to select [install Sensor]. 4. Press the <Right Arrow> to [Sensor Model]. Press <Right Arrow> and scroll to select the sensor model number on the sensor label. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 64 10. Sensors can now be mounted. Refer to sensor mounting procedures (Reflect or Direct) and select the mounting mode desired. 11. After sensors are mounted scroll to [Install Complete] and select [Install]. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 65: Figure 5-12 Reflect Mount With Mounting Frames And Spacer Bar

    If you are mounting the sensors without a track or spacer bar, you have to space them according to this value. Note that Ltn may be a negative number for direct mount on very small pipes where the sensor spacing overlaps. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 66 8. Rotate the assembly on the pipe to the final conditioned location, ensuring that it is straight along the pipe axis. (Refer to the sensor orientation diagram) 9. Tighten the mounting straps to seat the assembly firmly on the pipe. Do not over tighten. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 67: Figure 5-13 Sensor

    Spacer Bar Reference Hole ⑤ ⑩ 7ME39600M Mounting Frame Orientation for Single Beam Sensor at 9 o'clock position ⑪ Orientation for Dual Beam Sensor at 10 & 2 o'clock positions Figure 5-14 Sensor Installation FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 68: Direct Mount

    3. Make a note of the Number Index displayed in the [Install] menu. Check to ensure that you have a matched set of sensors. They both should have the same S/N number but marked with either an "A" or "B" (e.g., 100A and 100B). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 69: Figure 5-16 Wrap Strap Under Pipe And Attach To Adjusting Screw

    (with pencil or chalk) in the center of the tapered roller at the bottom of the frame (see A below). While holding, also mark along the front edge of the frame with pencil or fine chalk line (see B below). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 70: Figure 5-17 Wrapping The Mylar Spacing Guide Around The Pipe (End View)

    (see "B" above). Set the bar aside. ① Trim material from inner edge if necessary ② Mylar Spacing Guide ③ 8cm (3-inch) Overlapping Edge Figure 5-17 Wrapping the Mylar Spacing Guide around the pipe (End View) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 71: Figure 5-18 Finding The Halfway Distance

    Remove the frame and the Mylar guide. ① 9 o'clock Sensor ② 3 o'clock Sensor Figure 5-19 Aligning the Sensors for Direct Mode operation (End View) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 72 (downstream) cables to the sensors and make snug. Attach the other ends to the UP and DN terminals of the transmitter. 25. Replace the Cable Strain Relief bracket. Close top cover. 26. Proceed to Commissioning (Page 85). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 73: 1012T Mounting Tracks

    [Install Sensor] menu screen. Note the automatic assignment of mounting track part number, plus the designation of the number index. ① Sensor type, size and mounting mode selection. ② Automatic selection of mounting track part number and number index. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 74: Figure 5-20 Reflect Mount With Model 1012Tn Mounting Track (Side View)

    Tighten the tension screw enough to hold the assembly on the pipe, but still allow rotation. Repeat for the other mounting strap. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 75 14. Observing the upstream and downstream orientation, attach the UP (upstream) and DN (downstream) cables to the sensors and make snug. Attach the other ends to the UP and DN terminals of the flow meter. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 76 Note A pin will be inserted into the hole designated by the Number Index on the Direct Mode ⑩ track rail to position one of the sensors (see in figure below). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 77: Figure 5-21 Direct Mount 180° Opposed With Mounting Tracks

    "A" or "B" (e.g. 100A and 100B). Note Some sensors require a right-angle adapter. This adapter should be installed before placing the sensors in the tracks. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 78 For a vertical pipe installation, use a tie, tape or bungee cord to hold the two tracks in place while mounting. 6. Finger-tighten the chain Tension Screw to secure the strap and tracks to the pipe. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 79: Figure 5-22 Wrapping The Mylar Spacing Guide Around The Pipe (End View)

    ① ③ Overlap Edge Mark on Spacing Guide ② ④ Mark (or fold) exactly at half-way point Circumference Figure 5-23 Finding the Halfway Distance FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 80: Figure 5-24 Track Rail Alignment

    Spacer Guide and the center of the other track aligns at the point where the Spacer Guide ends meet. The tracks should now be 180° apart. Tighten both chains but not too tight. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 81: Figure 5-25 Ref And Number Index Pin Locations

    9. Rotate the track assemblies into their original position on the pipe. Use the edge of the Mylar guide as a stop for both tracks and keep them parallel. Align each track with the "center line" you previously marked on the Spacing Guide. Tighten tracks securely. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 82: Mounting Temperature Sensors

    Insertion style RTD pair (size 2) for FUE1010, 216mm (8.5 7ME39501TJ11 Insertion style RTD pair (size 3) for FUE1010, 292mm (11.5 7ME39501TJ12 Insertion style RTD pair (size 4) for FUE1010, 368mm (14.5 7ME39501TJ13 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 83 Connecting 5.5 Sensor Installation ① ③ 7ME39600CR 992EC Series Cable Thermal Couplant ② ④ Clamp-on Temperature Sensor (Matched Pipe pair required for FUE1010) ⑤ Mounting Assembly Figure 5-26 Clamp-on Temperature Sensor FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 84: Sensor Wiring

    2. Observing the upstream and downstream orientation, attach the UP (upstream) and DN (downstream) cables to the sensors and make snug. Attach the other ends to the UP and DN terminals of the flow meter (see figure below). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 85 Sensor Cables Connected to Transmitter To CH-1 DN ③ ⑦ Cable Strain Relief Bracket To CH-1 UP ④ ⑧ To CH-2 DN Channel 2 ⑨ Channel 1 Figure 5-28 Sensor Cable Connections FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 86: Commissioning

    1. Scroll down to [Install Sensor] and press <Right Arrow>. 2. Scroll down to [Install Complete]. Press the <Right Arrow> and select [Install]. Press <ENTER>. The flow meter will go through its drives. Figure 6-1 Final Setup FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 87: Figure 6-2 Measuring Flow

    4. Press the <Down Arrow> to accept sound velocity value. 5. Press the <MENU> key. 6. Press the <Right Arrow> and then <ENTER> to save the site data. 7. The flow meter is now ready to report flow. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 88: Installation Menus

    4. Press <Right Arrow> to Level D. 5. Scroll using <Down Arrow> to [Sensor Size]. 6. Press <ENTER> select size from list. Note Menu items in bold are required entries to establish operation. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 89 Spacing Method View Only Ltn Value View Only Install Complete No / Install Select Install Zero Flow Adjust Enter From List Operation Damping Control Time Average / SmartSlew Adjust Deadband Control Numeric Entry FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 90 Analog Inp Setup Enter From List Diagnostic Data Path Select 1,2, 1 & 2 Path Enable No/Yes Flow Data Enter From List Application Info Enter From List Gas Data Enter From List FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 91 Numeric Entry RS-232 Setup Baud Rate Enter From List Parity Enter From List Data Bits Line Feed Yes/No Network ID Numeric Entry RTS Key Time Enter From List Backlight Enter From List FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 92 Level F manual) System Info Version View Only Reset View Only mm.dd.yy.hh.mm.ss Data/Time Op System P/N View Only Checksum View only Code View Only System Time View Only mm.dd.yy.hh.mm.ss Language Enter From List FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 93 Commissioning 6.3 Installation Menus FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 94: Functions

    Each item in the [Gas Parameters] menu can be edited by the user. Pressing the <Right Arrow> key on any of these menu items will enable numeric entry and allowing the user to override the default values. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 95: Table 7- 1 Gas Flow Meters Menu Structure And Default Values

    Q = Volumetric flow rate P = Pressure (absolute) T = Temperature (absolute) Z = Compressibility base = Base conditions (pressure and temperature) act = Actual flowing condition (pressure and temperature) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 96 The [Estimated Vs] menu cell allows the numerical entry for the nominal sound velocity of natural gas. Contact your local representative for gases other than natural gas. Note Changing the Estimated Vs will require repeating the Transducer Install procedure. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 97 (not automatically sampled). Note In cases where automatic sampling is performed, a gas flow computer must be used in conjunction with the FUG1010 flow meter to provide the most accurate volume compensated flow output. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 98 Note Siemens recommends using Si-Ware to generate this lookup table. After the lookup table is generated and appropriately formatted, it can then be downloaded to the flow meter via the serial data port. At any time during operation a new table may be downloaded to the flow meter, should a change in gas composition require the calculation of new Z-factors and Density values.
  • Page 99 14. Once the table is installed, set the [AGA8 Comp] menu to [Yes] to enable AGA8 compensation. Note that the [Std. Vol Comp] menu must also be set to [Yes] if standard volume flow output is desired. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 100: Table 7- 2 Example #1 - Density (Kg-M/M3) Vs. Pressure And Temperature

    63.4009 71.3457 4.4612 11.0388 17.7724 24.6582 31.6897 38.8579 46.1506 53.5524 61.045 68.6067 4.3481 10.7456 17.2785 23.9418 30.729 37.631 44.6363 51.731 58.8988 66.121 4.2408 10.4688 16.8138 23.2712 29.8337 36.4927 43.2375 50.0554 56.9319 63.8507 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 101: Table 7- 3 Z-Factor Vs. Pressure And Temperature

    0.8986 0.8904 0.9915 0.9795 0.9679 0.9567 0.946 0.936 0.9265 0.9177 0.9098 0.9026 0.9923 0.9815 0.9711 0.9612 0.9517 0.9428 0.9344 0.9268 0.9198 0.9136 0.9931 0.9834 0.9741 0.9652 0.9568 0.9489 0.9416 0.9348 0.9288 0.9234 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 102 4.2408,10.4686,16.8138,23.2712,29.8337,36.4927,43.2375,50.0554,56.9319,63.8507 cv z_grid[0] 0.9825,0.9571,0.9318,0.9066,0.8817,0.8575,0.8341,0.8119,0.7913,0.7729 cv z_grid[10] 0.9842,0.9615,0.9389,0.9166,0.8947,0.8735,0.8531,0.8338,0.816,0.7999 cv z_grid[20] 0.9858,0.9654,0.9452,0.9254,0.9061,0.8874,0.8696,0.8528,0.8372,0.8232 cv z_grid[30] 0.9872,0.9689,0.9508,0.9332,0.9161,0.8996,0.8839,0.8692,0.8556,0.8434 cv z_grid[40] 0.9884,0.972,0.9558,0.9401,0.9249,0.9104,0.8966,0.8837,0.8718,0.861 cv z_grid[50] 0.9896,0.9747,0.9603,0.9463,0.9328,0.9199,0.9077,0.8964,0.886,0.8766 cv z_grid[60] 0.9906,0.9772,0.9643,0.9518,0.9398,0.9284,0.9176,0.9077,0.8986,0.8904 cv z_grid[70] 0.9915,0.9795,0.9679,0.9567,0.946,0.936,0.9265,0.9177,0.9098,0.9026 cv z_grid[80] 0.9923,0.9815,0.9711,0.9612,0.9517,0.9428,0.9344,0.9268,0.9198,0.9136 cv z_grid[90] 0.9931,0.9834,0.9741,0.9652,0.9568,0.9489,0.9416,0.9348,0.9288,0.923 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 103: Gas Data Menu

    * If the analog input for temperature is enabled it will override the internal RTD temperature measurement and TEMP1 will reflect the analog input temperature instead. For Dual Path operation only TEMP1 is used for volume correction. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 104: Selecting Flow Units

    4. Scroll down to the [Flow/Total Units] menu and press the <Right Arrow> to select the [Flow Vol. Units] menu. 5. Press the <Right Arrow> to select the option list and use the <Up/Down Arrows> to select the desired units. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 105: Table 7- 5 Totalizer Modes

    1. Press the <MENU> key and [Meter Type] will be highlighted. 2. Press the <Right Arrow> to [Dual Path Flow] and then press <ENTER>. 3. The [Dual Path Flow] menu with appear with [Chan/Path Setup] menu item highlighted. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 106 5. At terminal screen, click [File]. Select [Properties]. 6. Select [Settings] tab. At [Emulation] box, select [VT-100]. 7. Select [ASCII Setup]. In [ASCII Sending] uncheck boxes. In [ASCII Receiving] check [Append line feeds to incoming line ends.]. Click [OK]. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 107: Table 7- 6 Totalizer Controls (The "N" In = Channel Number)

    Clears the Makeup Latch. Refer to the Span Data menu [Set Alarm Levels] and then the [Makeup Latch] On / Off option. (Makeup Latch) *Use the <F1> key as the "Lead-in command" for 4-Path Totalizer operations. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 108: Zero Flow Adjust Menu

    (or zero offset) may be present in any installation. To eliminate this residual zero offset Siemens has developed several different methods to insure proper zero flow compensation. The following paragraphs describe each method and when they should be used.
  • Page 109 You can allow zero averaging for the entire period, or cancel the process at any time by pressing the <ENTER> key. This controls the amount of data the flow meter averages to obtain a zero level. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 110 Moreover, pipes of this size frequently have excellent intrinsic zero performance and may not even need zeroing. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 111 4. While ZeroMatic initial makeup is running, press <Left Arrow> to abort the process thereby disabling the function. 5. The screen will return to the [Dual Path Flow] menu and highlight the [Operation Adjust] menu cell. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 112: Span Data

    1. At [Meter Type], press <Right Arrow> to [Dual Path Flow] and press <ENTER>. 2. At [Chan/Path Setup] press <Right Arrow> to <Clamp-on> and press <ENTER>. 3. At [Clamp-on] menu scroll down to [Span/Set/Cal] and press <Right Arrow>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 113 PGEN digital signal pulses per unit of volume. For example, 1000 output pulses per unit of gas. Note The unit of volume is determined by the Volume Units initially selected from the [Total Volume Units] menu cell option list. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 114: Table 7- 7 Input/Output Wiring (Tb2) - 7Me39400Al03 Expanded I/O Module

    Maximum current into the transistor is 100mA. Maximum Voltage is +36 VDC. NOTICE Transistor Damage Negative voltages with respect to ground will permanently damage transistors. Use caution when applying power to circuit boards. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 115: Table 7- 8 Open Collector User Resistor Recommendations

    20 Hz to 5000 Hz pulse frequency range. Note that the PGEN output will stop sending pulses at flow rates corresponding to frequencies less than 20 Hz. In this case the PGEN value must then be increased. 4. To store data press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 116 1. Temporarily change flow rate units to CU FT / SEC (Use same volume units as Totalizer.) 2. Set AnCal = 1000 / 53 = 18.868 CU FT / SEC 3. 1000 Hz frequency should now be observed on the PGEN output. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 117: Analog Out Setup

    These characters appear to the left of the option list parameter. Io Output Functions 4-20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 118 4. Move the cursor to the desired data function by pressing <Up/Down Arrow>. 5. To store selection press <ENTER>. Vo Output Functions The Vo analog output is a 0-10 VDC signal that varies linearly in relation to a selected function. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 119: Analog Input Setup

    The various flow meter models allow you to associate the analog input to active system variables such as specific gravity, viscosity and others (see table below). Note Refer to the Installation Drawings or I/O Module markings for the locations of these inputs and wiring procedures. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 120: Table 7- 11 I/O Data Control Menu

    Iin2 are both assigned to represent pressure (PSIA), the flow meter will only use the pressure input from Iin1. Setting the Analog Current Input The DC current input port must be enabled first. From the [Analog Inp Setup] menu proceed as follows: FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 121 4. To store the data press <ENTER>. This moves the cursor to [20 mA]. 5. To enable numeric entry, press the <Right Arrow>. Type the numeric value corresponding to a 20mA input signal. 6. To store the data, press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 122: Analog Output Trim

    Analog Out Trim Menu Structure Analog Out Trim Io1/Io2 Operate Trim@ 4mA Indicated mA = x.xx Vo1/Vo2 Operate Trim@ 2V Indicated V = x.xx Pgen1 and Pgen2 Operate Trim @ 1kHz Indicated Hz = xxx FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 123 5. Press <ENTER> to register setting. This adjusts the flow meter’s DAC (digital-to-analog converter) so that a 4mA output corresponds with 4mA on the ammeter. 6. Re-check the ammeter to make sure that it is now reading 4mA. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 124 5. Press <ENTER> to register setting. This adjusts the flow meter’s DAC (digital-to-analog converter) so that a 2.00 Volts output corresponds with 2.00 Volts on the multimeter. 6. Re-check the multimeter to make sure that it is now reading 2.00 Volts. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 125 5. Press [ENTER] to register setting. This adjusts the flow meter's DAC (digital-to analog converter) so that a 1 kHz output corresponds with 1 kHz on the frequency counter. 6. Recheck the frequency counter to make sure that it is now reading 1 kHz. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 126: Logger Control

    Table 7- 13 Logger Control Menu Option List Logger Control Display Logger Line Wrap No Line Wrap Output Logger Circular Memory (Available for Multi-Path units only) Est LogTime Left --:-- Clear Logger FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 127 1. Check the flow meter-to-external device connections and your RS-232 Setup parameters (see RS-232 Setup menu). 2. To access the [Output Logger] option list press <Right Arrow>. 3. Scroll the cursor to [Yes] by pressing <Up/Down Arrow>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 128 The [Clear Logger] command erases ALL stored Logger data. Therefore, you should evaluate the currently stored data, and print any valuable information before using this command. Note Saved Sites also consume Logger RAM. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 129: Operation Adjust Menu Settings

    1. From the [Dual Path Flow] menu scroll to the [Operation Adjust] menu and press <Right Arrow>. 2. At the [Damping Control] menu press the <Right Arrow> and move the cursor down to [Time Average]. 3. To enable Time Average entry press <Right Arrow>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 130 2. Scroll to the [Deadband Control] menu 3. Press <Right Arrow>to enable numeric entry. 4. Use the numeric keys to type in the desired rate (using selected flow rate units). 5. To register the new value press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 131 When the memory delay expires, it triggers the fault alarm response described previously. Setting Memory Delay 1. To enable numeric entry press <Right Arrow>. 2. Use the number keys to type the delay in seconds. 3. To register the new value press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 132: Setting Relays

    Interface setpoint exceeded. S Reverse Flow Flow is in negative direction. S BatchTot Batch/Sample total advances. S Pos Total Positive total volume advances 1 digit. S Neg Total Negative total volume advances 1 digit. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 133 1. From the [Dual Path Flow] menu scroll down and highlight [I/O Data Control]. 2. Press <Right Arrow> and scroll down to [Relay Setup]. 3. To access the [Relay Setup] option list press <Right Arrow>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 134: Memory Control

    Datalogger and site storage. When the Datalogger is enabled for circular mode, the meter allocates all memory left except for two conventional empty sites required for Datalogger use. To view the amount of data memory bytes available press <Right Arrow>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 135: Resistive Temperature Device (Rtd) Calibration

    The [RTD Calibrate] menu appears on all SITRANS 1010 models. Use this menu to calibrate Temperature Sensors to an external standard. It is important to note that Siemens RTD temperature sensors are factory-calibrated for high accuracy. We recommend that before deciding to perform the calibration, check the current RTD reading in the [Diagnostics Data / Gas Data] menu.

  • Page 136: Table 7- 16 Rtd Calibrate Menu Structure

    2. Press <Right Arrow> to highlight the RTD you want to calibrate (RTD 1 or RTD 2). 3. Move the highlight to [Factory] or [User Cal] then press <ENTER>. 4. This triggers the pop-up window: FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 137 Ice Bath RTD Calibration Use deionized water and ice mixture at 0°C (32°F) equilibrium for an ice bath. Ensure temperature with a reference thermometer. Siemens can not assume responsibility for the incorrect design, construction or operation of an Ice Bath.

  • Page 138: Alarm, Error, And System Messages

    In-Process Makeup occurred EMPTY Empty Pipe is empty The displays shown below indicate where the Alarm Codes appear on the screen. Press <UP> or <DOWN> Arrows to change screen views. ① Alarm Codes FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 139 Alarm, error, and system messages ① Alarm Codes FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 140: Service And Maintenance

    ● Our bulletin board, where users and specialists share their knowledge worldwide. ● You can find your local contact partner for Industry Automation and Drives Technologies in our partner database. ● Information about field service, repairs, spare parts and lots more under "Services." FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 141: Return Procedures

    Service and maintenance 9.3 Return procedures Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device. Find your local contact partner at: http://www.automation.siemens.com/partner See also Local contact person (http://www.automation.siemens.com/partner) Return procedures Enclose the delivery note, the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well-fastened clear document pouch.

  • Page 142: Battery Disposal

    In accordance with EU directive 2006/66/EC, batteries are not to be disposed of using municipal waste disposal services. Waste industrial batteries are accepted back by Siemens or by the local Siemens representative. Please talk to your local Siemens contact (http://www.siemens.com/automation/service&support) or follow the return procedures (Page 140) of Siemens Flow Instruments.
  • Page 143 Service and maintenance 9.4 Battery disposal FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 144: Troubleshooting

    The following is list of troubleshooting tips and messages that you may encounter. They include explanations and, in some cases, a recommended action. If a problem seems unsolvable, contact your local Siemens Ultrasonic Flow Representative for expert help at: http://www.automation.siemens.com/partner (http://www.automation.siemens.com/partner).
  • Page 145 Press <ENTER>, <Up Arrow>,  <Down Arrow>, or <Left Arrow> to abort install routine. Continue programming other site data in anticipation of resolving the difficulty later. Call technical support for help if necessary. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 146 CO gas content. Note If you receive a Detection Fault message, it is strongly recommended that the Technical Service Department (http://www.automation.siemens.com/partner) be contacted. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 147: F4 Reset Procedure

    [Clr Saved Data? No]. 3. To access the F4 Reset option list press the <Right Arrow>. Press the <Down Arrow> to switch the option list to [Clr Saved Data? Yes]. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 148: Test Facilities Graph Screen

    The Test Facilities Graph Screen requires significant CPU overhead. The flow meter should not be left in this mode during normal operation where the Datalogger is the primary output or during calibration work. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 149 Pressing the <Left Arrow> will return you to the graph screen with the selected parameters appearing at the top left corner of the screen. (The sample graph above is shown with all diagnostics items selected). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 150 The most important parameter is the digital damping control, which can be accessed by pressing number <1> or <2> on the keypad while in the Signal Graph Screen mode. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 151 To exit this mode, press the <0> key on the keypad. To access the Digital Damping Control using the Test Facilities Graph Screen, proceed as follows: Note To use the Test Facilities Graph Screen you must have a working site. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 152: Figure 10-2 Setting Digital Damping Factor

    ● Close proximity to pressure control valves which may generate in-band acoustic noise ● High un-dissolved gas solids content in liquid. ● High electronic noise from variable frequency drives or other external equipment. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 153: Figure 10-3 Setting The Mindamp Factor

    [MaxDamp #] will appear on the command line at the lower left-hand corner of the screen. 2. Pressing the <-> key will decrease the MaxDamp Factor by one unit for each key press. To exit this mode, press the <0> key on the keypad. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 154 <-> keys. The change from the default value (in receive cycles) will appear in the number to the right of the command. 2. To exit this mode, press the <0> key. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 155 <+> or <-> keys. While viewing the Tn marker position, adjust the thresholds so that they are well above the baseline "noise" level but below the first major peak. 2. To exit this mode, press the <0> key. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 156: Table 10- 2 Description Of Graph Screen Text Display Parameters

    Indicates the signal to noise ratio of the receive signal. Increased damping will increase the S/N ratio as the asynchronous noise reduces. Envelope Percentage change of the signal from Initial Makeup conditions. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 157: Table 10- 3 Hot Key Summary

    Toggle graph between receive waveform and envelope waveform. <F1> and <.> Dumps the digitized waveform data over the RS-232 port. You must first leave the Graph Screen mode before invoking this command. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 158: Site Setup Data

    Maximum signal damping. Use to average digital data when an unstable condition occurs. Min Damping Minimum signal damping. Use to average digital data when an unstable condition occurs. Flow registration correction parameter. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 159 3. In the [Diagnostic Data] Menu, highlight [Path Select] and select the desired sensor path. Press <ENTER> to select path. 4. Press the <Down Arrow> and scroll to the [Site Setup Data] menu cell. Press the <Right Arrow> to select it. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 160 2. Use the numerical keys to input the desired correction value. Press <ENTER> to input value. 3. The new correction value will appear next to the [HF] menu cell as shown below. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 161 2. Press the <Up or Down Arrow> to select [Automatic] then press <ENTER>. 3. The current measured correction value is displayed (see below). 4. Press <ENTER> again to install this correction value which will now appear next to the [HF] menu cell. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 162 The value shown in the [Automatic] pop-up prompt can not be changed and is for user information only. 5. If you decide not to use the [Automatic] selection, press any key other than <ENTER> to abort the operation. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 163: Force Transmit

    NOTICE Incorrect Diagnostic Procedures The Force Transmit and Force Frequency diagnostic procedures are preconfigured at the factory and should only be implemented by approved Siemens personnel otherwise damage to the equipment may occur. Restrict use and repair to qualified personnel.
  • Page 164 2. Using numeric keys enter the frequency and press <ENTER>. 3. To complete the Install process after mounting the transducers press <ENTER>. 4. If the Force Transmit diagnostic procedure is not used, the normal [Install Complete] function occurs. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 165 Troubleshooting 10.5 Force Transmit FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 166: Technical Data

    9 to 36 VDC, 12 Watts Sensor ● Type: Nonintrusive, externally mounted ● Temperature Range: -40°C to +121°C (-40°F to +250°F) ● T1: -40°C to 65.5°C (-40°F to 150°F); T2: -1.11°C to 104.4°C (30°F to 220°F) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 167 Please note the following: ● The user is responsible for all changes and repairs made to the device. ● All new components must be provided by Siemens Industry, Inc. ● Restrict repair to faulty components only. ● Do not re-use faulty components.

  • Page 168: Appendix

    In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) See also Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 169: I/O Connections And Wiring

    These connection diagrams apply to the part numbers listed below. Table A- 1 Connection Diagrams and Part Numbers 1010N-2-7 (Sheet 2 of 2) Drawing FUG1010 7ME361* - * A or (Z=J1A) * = standard options Figure A-1 7ME39400AL01 I/O Module FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 170: Table A- 2 Input/Output Wiring (Tb2) - 7Me39400Al01

    TB2-11 - NEG [-] Total OC (GND TB2-2) TB2-12 - NEG [-] Total TTL (GND TB2-2) TB2-13 - POS [+] Total OC (GND TB2-2) TB2-14 - POS [+] Total TTL (GND TB2-2) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 171: Table A- 3 Input/Output Wiring (Tb3) - 7Me39400Al01 I/O Module

    CH functions set by K4 B Relay 4 Normally Closed CH5. (7ME39400AL00 only) K4 C Relay 4 Common K1-A *K1-B K1-C K2-A *K2-B K2-C K3-A *K3-B K3-C K4-A *K4-B K4-C FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 172 Table A- 4 Connection Diagrams and Part Numbers 1010N-7-7 (Sheet 2 of 2) Drawing FUG1010 7ME361* - * B or (Z=J1D) where: * = standard options Figure A-2 7ME39400AL04 Expanded I/O Module FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 173: Table A- 5 Input/Output Wiring (Tb2) - 7Me39400Al04 Expanded I/O Module

    TB2-12 - POS [+] Total TTL ② ⑤ TB2-9 - NEG [-] Total OC 0-10V Load 10k ohm (min) TB2-10 - NEG [-] Total TTL ③ ⑥ 4-20mA Load 1k ohm (max) 0-10V Load 10k ohm (min) FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 174: Table A- 6 Input/Output Wiring (Tb3) - 7Me39400Al04 Expanded I/O Module

    CH functions set by K4 B Relay 4 Normally Closed CH5. (7ME39400AL04 only) K4 C Relay 4 Common K1-A *K1-B K1-C K2-A *K2-B K2-C K3-A *K3-B K3-C K4-A *K4-B K4-C FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 175: Table A- 7 Input/Output Wiring (Tb4) - 7Me39400Al04 Expanded I/O Module

    AUX Io3 AUX Io4 Vc: 24 VDC typical (+15 VDC to +30 VDC max) Loop Power R: 1000 ohms (max), Loop wire resistance plus user's input load resistance I: 4-20 mA FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 176: Table A- 8 Open Collector User Resistor Recommendations

    Maximum current into the transistor is 100mA. Maximum Voltage is +36VDC. NOTICE Transistor Damage Negative voltages with respect to ground will permanently damage transistors. Use caution when applying power to circuit boards. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 177: Connection

    (see HyperTerminal example screen on the following pages). Note Many newer Laptop PCs are not equipped with serial ports and only have USB ports. These PCs will require a USB RS-232 adaptor that can be purchased commercially. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 178 Also, in most computer stores or online, you will be able to find or you may already have a serial "LapLink" cable or "Null Modem" cable. These cables can be used to communicate with the 1010P/DP systems. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 179 ● FUP1010 WP: Includes all models (WP, WDP except energy meters). Termination is made to the RS-232 port on the connector panel. A special cable terminal is required and can be obtained from Siemens (Part #1015XWP). ● FUS1010X Compact: Includes all models (X, DX). Termination is made to the 1010X-8 I/O module Terminal TB2.
  • Page 180 [Direct to Com 1 (or 2)] depending on the port connected to the interface cable. Click [OK] to select the [Com 1 (or 2) Properties] Dialog box. Set up your RS-232 parameters as shown in the example below. Left-click on the [OK] button. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 181 7. Left-click the [Settings] tab. Expand the [Emulation] box by left-clicking the <Down Arrow> on the right-hand side. Drag the highlight down to [VT-100] and then left-click to select it (as shown below). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 182 1. Press <Enter> a few times until you see [? For Help] on the screen. 2. Type: ? (question mark) and then press <Enter> to see a list of the available commands. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 183 To maintain a longer connection type: Menu 1000 and press <Enter>. The optional number is the amount in minutes that the connection will be maintained. Typing [Menu 1000] essentially keeps the interface active until you cancel it. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 184 Current active site setup name. The [1] The flow Total display. indicates that the measurement channel is active. ② ④ The current measured liquid sonic velocity. The current flow reading and flow units. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 185 It is recommended to capture this information into a file with a "csv" extension, which can be easily imported into MS Excel. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 186 – For Datalogger data: filename.csv 5. On the PC type the proper command for the data desired (Logger, Site, or DP) and then press [Enter] key. 6. The data should begin streaming on the HyperTerminal screen. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 187 3. To restore operation, press <MENU> to access the Installation Menu. Create a new site setup or recall a stored site setup. Re-select any Meter Facilities items (e.g., RS-232 setup parameters). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 188: Flowrate Calibration And Calibration Tables

    When selected, the flow meter uses no slope adjustment at all. Output data is still zeroed and corrected for Reynolds number, but no slope adjustment is imposed on the flow meter’s flow register. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 189 100 and algebraically adding it to 1. The resulting factor is used as a multiplier on the rate register of the instrument. Thus an entry of -3% will multiply the rate register by 0.97, for example. To calculate Kc: FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 190 3. A calibration factor, a number usually close to 1.00, is entered as a positive and a negative flow rate correction factor (termed PosFlow Corr and NegFlow Corr) for each of the desired index points. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 191: Setting Thermal Coefficient And Modulus Of Elasticity

    = pipe wall thickness and P = Standard temperature and pressure and P = Operating temperature and pressure α = Coefficient of Thermal Expansion of Pipe material E = Modulus of Elasticity of pipe material FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 192 1. In the [Pipe Data] menu, scroll down to highlight [ThermExp Coef 1/F]. 2. To enable numeric entry press <Right Arrow>. 3. Use the number keys to type the Thermal Coefficient value. 4. To register the data press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 193 1. In the [Pipe Data] menu, scroll down to highlight [Mod of Elast PSI]. 2. To enable numeric entry press <Right Arrow>. 3. Use the number keys to type the Modular Elasticity PSI value. 4. To register the data press <ENTER>. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 194: Appendix

    1011NS2-7 Rev D - Installation Guide, Connection Diagram Selection, Agency Approved, 1011N Series Transducers 1011NS9-7 Rev C1 - Installation Guide, Connection Diagram Selection, Agency Approved, 1011N Series Transducers 1011NFPS-7 Rev B - Installation Drawing, 1011NPFS Series dedicated Plastic Body Transducer FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 195 991TDS2-7 Rev 03 - Installation Drawing, 991TD Temperature Sensor, Submersible, Agency Approved 1012WS-8 Rev G- Outline Drawing, Weld Seal Clamp-On Transducer Enclosure 1012WSM-8 Rev D- Installation/Outline, Adjustable Mounting Strap CC129-7 Rev A - Installation, CC129 Dry Film Couplant FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 261 Memory segment that stores data items logged during operation. You can view the Datalogger contents either on-screen or transmit it to an external device via the RS-232 serial port. The amount of Datalogger memory depends on how many sites reside in Site Storage memory. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 262 Refers to a system function that freezes the Totalizer display, while the Totalizer continues to update its registers. Local Display Refers to the transmitter integral display screen. Menu Sub-sections of the Installation Menu that allow you to define specific operational functions (e.g., RS-232 Setup). FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 263 Lists of options presented at menu cells that allow you to select either a single item or multiple items (depending on the function that the menu cell controls). Parameters Refers to value (either numeric or list selection) stored in a menu cell. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 264 Site Storage Memory to store configurable operating parameters such as pipe, liquid or gas tables. Si-Ware Siemens software program that interfaces with Siemens flow meters to assess flow meter installation conditions and to collect data for comparison with prior baseline data. Spacing Index Refers to the Number Index used by the flow meter to determine the space between the upstream and downstream sensors on clamp-on systems.
  • Page 265 A Totalizer pulse count function used for Batching or Sampling. Transducer Also known as sensor. Vaer The flow meter’s aeration percent output. The sonic propagation velocity of a pipe. The sonic velocity of a liquid or gas. FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 266 Glossary FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...

  • Page 267: Index

    Fixed Temp and Fixed Pres. PSIA, 96 Commissioning, 85 Spec. Heat Ratio, 95 Connecting Sensors to the Transmitter, 83 Viscosity (cP), 95 Customer Support Hotline, 139 Z Actual, 96 Z Base, 96 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 268 Memory/Fault Set, 130 SITRANS FUG1010 Transmitters, 23 Model Numbers, 24 Typical Labels, 24 SmartSlew, 128 PGEN Function Span Data Setting digital output pulse, 112 Setting, 111 Pipe Class Support, 139 Selecting, 53 Symbols, 12 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 269 Wide Beam Transmission, 33 Wiring Expanded I/O Module, 172 I/O Module, 168 Wiring Temperature Sensor to the Analog Input Module, 45 Zero Flow Compensation Methods, 107 Actual Zero, 107 AutoZero, 107 ReversaMatic, 107 ZeroMatic, 108 FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 270 Index FUG1010 IP65 NEMA 4X Operating Instructions, 01/2013, A5E02951519-AC...
  • Page 271 S I E ME N S ® S I T R A N S G A S U L T R A S O N I C F L O W ME T E R MO D E L S : F U G 1 0 1 0 E R N I E G R A V E S S E R V I C E A N D S U P P O R T E E r n i e G r a v e s i s c o mmi t t e d t o a s s u r i n g a l l o f o u r c u s t o me r s r e c e i v e t h e i d e a l f l o w s o l u t i o n f o r t h e i r a p p l i c a t i o n , a l o n g w i t h o u t s t a n d i n g s e r v i c e a n d s u p p o r t t o b a c k i t u p .

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