Kongsberg M3 Sonar Installation Manual
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Kongsberg M3 Sonar Installation Manual

Kongsberg M3 Sonar Installation Manual

Portable hydrographic system (phs)
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Installation Manual
M3 Sonar
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Portable Hydrographic System

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  • Page 1 Installation Manual M3 Sonar ® Portable Hydrographic System...
  • Page 3 Release 1.0 This manual provides you with the basic information required to install the Kongsberg M3 Sonar PHS. The information is intended for personnel with basic mechanical skills. For information about the practical use of the product, refer to the Kongsberg M3 Sonar PHS Operator manual.
  • Page 4 No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Mesotech Limited.

  • Page 5: Table Of Contents

    Support information ......................17 PREPARATIONS ................. 18 Installation summary......................19 Tools and equipment required for M3 Sonar PHS installation ..........20 ATTACHING THE SENSORS TO THE M3 SONAR PHS FLANGE ..21 INSTALLING THE SEAPATH 130 SENSOR UNIT ......26 INSTALLING THE SONAR PROCESSOR ........
  • Page 6 SETTING TO WORK ..............47 Setting to work summary ...................... 48 Verifying that the M3 Sonar PHS is ready for operational use..........49 Powering up the M3 Sonar PHS for the first time ..............50 Configuring the M3 Sonar PHS for operational use ............. 52 Setting the Sonar Processor to High Performance ............

  • Page 7: About This Manual

    We assume that you are familiar with the basic acoustic principles of sound in water. Familiarity with multibeam echo sounder and survey techniques are also recommended. License information The M3 software is included with the M3 Sonar PHS. Updates are available free of charge and can be downloaded from: http://www.km.kongsberg.com/mesotechsoftware. Software version This M3 Sonar PHS Installation Manual complies to M3 software version 2.2.
  • Page 8 M3 Sonar PHS Installation Manual We want your feedback We want to make the M3 Sonar PHS as good as possible. We also want our end user documentation to be comprehensive and appropriate. You can help. Please provide comments, suggestions or constructive criticism to our support office. You can contact us by phone at +1 604 464 8144, or by email at: km.support.vancouver@km.kongsberg.com.

  • Page 9: M3 Sonar Phs

    M3 Sonar PHS M3 Sonar PHS Topics System description, page 8 System diagram, page 9 System units, page 10 Scope of supply, page 14 General safety rules, page 16 Installation requirements, page 17 Support information, page 17 922-00037011/1.0...

  • Page 10: System Description

    M3 Sonar PHS Installation Manual System description The M3 Sonar PHS is a compact Portable Hydrographic System (PHS) for shallow-water survey. System components: • Laptop computer • M3 Sonar Head • Seapath 130 sensor and Motion Reference Unit (MRU) • Sound speed sensor •...

  • Page 11: System Diagram

    M3 Sonar PHS System diagram The system diagram identifies the main components of the M3 Sonar PHS. Seapath 130 sensor unit DGNSS Correction source M3 Sonar Interface Unit Motion Reference Unit (MRU) Sound speed sensor M3 Sonar Head M3 Sonar Processor to run M3 software and third-party acquisition software...

  • Page 12: System Units

    M3 Sonar PHS Installation Manual System units Topics Sonar Processor, page 11 M3 Sonar Interface Unit, page 11 Seapath 130 sensor unit, page 11 Sonar Head, page 12 Motion Reference Unit, page 12 Sound speed sensor, page 13 Pole Mount, page 13...

  • Page 13: Sonar Processor

    M3 Sonar PHS Sonar Processor The Sonar Processor is the computer that controls the M3 Sonar PHS. It is a vital part of the M3 Sonar PHS Portable Hydrographic System (PHS). In this publication, the computer is referred to as the Sonar Processor.

  • Page 14: Sonar Head

    The MRU is mounted in a lightweight subsea bottle, rated 10 metres. The MRU cable connects to the M3 Sonar Interface Unit to integrate with Seapath 130 GNSS sensor. The Motion Reference Unit is very sensitive to impacts. Be careful not to drop the MRU.

  • Page 15: Sound Speed Sensor

    The sound speed sensor cable connects to the M3 Sonar Interface Unit to output the real-time sound speed to the M3 software. Pole Mount The M3 Sonar PHS Pole Mount provides precise and easy bolt on/off of flanges for all the sensors. Key features: •...

  • Page 16: Scope Of Supply

    The main units required are provided with the standard delivery. Other required units may be purchased from Kongsberg Mesotech or obtained locally. Some units are optional. When you unpack the parts provided with the M3 Sonar PHS delivery, verify that the following items are included. 922-00037011/1.0...
  • Page 17 Cable (for use with the M3 Sonar Interface Unit) Operating manual The M3 Sonar PHS comes with only one Seapath sensor unit and Motion Reference Unit with the choice of either an MRU-3 or MRU-H. Operational software Operational software is provided on a suitable media. The operational software is installed on the Sonar Processor, and ready for use.

  • Page 18: Additional Required Items

    M3 Sonar PHS Installation Manual Additional required items Additional items are available for the M3 Sonar PHS. Some are required for M3 Sonar PHS operation. These items must be added to the M3 Sonar PHS for full operational functionality. The additional items can be provided by Kongsberg Mesotech. You can order them along with the other basic M3 Sonar PHS items.You may also purchase them...

  • Page 19: Installation Requirements

    The Uninterruptible Power Supply (UPS) must have the capacity to independently maintain power to the M3 Sonar PHS for a minimum of 10 minutes. This ensures that the M3 Sonar PHS can be turned off in a controlled manner in the event of a power failure.

  • Page 20: Preparations

    M3 Sonar PHS Installation Manual Preparations Topics Installation summary, page 19 Tools and equipment required for M3 Sonar PHS installation, page 20 922-00037011/1.0...

  • Page 21: Installation Summary

    An overall installation procedure is provided below. Note In order to obtain maximum safety and M3 Sonar PHS performance, it is very important that the installation procedures in this manual are complied to. You must do the tasks in the order they are described.

  • Page 22: Tools And Equipment Required For M3 Sonar Phs Installation

    Specific fasteners and consumables you will need for the M3 Sonar PHS installation are included in the supplied accessory kits. The following tools and items are required for the M3 Sonar PHS installation and are not included in the standard delivery. You must purchase these items locally.

  • Page 23: Attaching The Sensors To The M3 Sonar Phs Flange

    Prerequisites • To install the M3 Sonar PHS, you must have basic mechanical skills. At least two people must do the installation together. • Install the Pole Mount on the vessel according to the USM Pole Mount manual (included on the USB flash drive).
  • Page 24 Z-pole. Pivot the bottom of the Z-pole towards the deck so that you can access it comfortably. Attach the sound speed sensor clamp to the M3 Sonar PHS flange with two fasteners. 922-00037011/1.0...
  • Page 25 Attaching the sensors to the M3 Sonar PHS flange Attach the M3 Sonar PHS flange to the Z-pole with four fasteners. Attach the Motion Reference Unit to the M3 Sonar PHS flange with four flat-head metric fasteners. Make sure that the MRU is correctly oriented with Connector A pointing towards the vessel bow.
  • Page 26 Make sure that the Sonar Head connector is pointing toward the vessel bow (when deployed). Caution Be aware the Motion Reference Unit and the M3 Sonar Head are easily damaged through mishandling – in particular the polyurethane face of the Sonar Head transducer.
  • Page 27 Attaching the sensors to the M3 Sonar PHS flange As an extra precaution, tie a recovery rope to the bottom of the Pole Mount’s Z-pole. Further requirements You are now ready to install the Seapath 130 sensor unit. Related topics M3 Sonar PHS flange outline dimensions, page 72 922-00037011/1.0...

  • Page 28: Installing The Seapath 130 Sensor Unit

    Installing the Seapath 130 sensor unit The M3 Sonar PHS Pole Mount comes with a custom mounting bracket for the Seapath 130 sensor unit, called the Seapath sensor flange. The Seapath 130 sensor unit is mounted onto this flange, which is attached to the top of the GPS Mast.
  • Page 29 Installing the Seapath 130 sensor unit Procedure Lower the Pole Mount into a deployment position. Stabilize the Z-pole with a block and tackle set or by employing multiple people to hold the pole in place. Remove the hinge bracket (A) by unfastening the two long bolts and two short bolts securing the bracket in place.
  • Page 30 M3 Sonar PHS Installation Manual Attach the Seapath sensor flange (A) onto the GPS Mast (B) with the four provided fasteners (1/2"-13 screws). Attach the GPS Mast to the Seapath 130 sensor unit. Place the Seapath 130 sensor unit upside down on the deck.
  • Page 31 Installing the Seapath 130 sensor unit Attach the Seapath sensor mounting bracket (A) to the Seapath sensor flange (B) using the four provided fasteners (5/16"-18 screws with washers). Flip the GPS Mast assembly upside down and attach it onto the Seapath 130 sensor unit. Re-fasten the four bolts (!) attaching the mounting bracket to the sensor unit.
  • Page 32 M3 Sonar PHS Installation Manual Result The underwater sensors and Seapath 130 sensor unit have been installed on the Pole Mount. Related topics Seapath sensor flange outline dimensions, page 73 922-00037011/1.0...

  • Page 33: Installing The Sonar Processor

    Installing the Sonar Processor Installing the Sonar Processor The Sonar Processor is the computer that controls the M3 Sonar PHS. It is a vital part of the M3 Portable Hydrographic System (PHS). Prerequisites A suitable location for the computer must be defined prior to installation. This computer is intended to be installed inside in an area suitable for extended human habitation.
  • Page 34 For installation of a commercial computer, refer to the manual supplied by the manufacturer. Note Make sure that the chosen computer meets the M3 Sonar PHS requirements. The design and construction must allow for marine use, and the computer must be able to withstand the movements and vibrations normally experienced on a vessel.
  • Page 35 When you connect the cables, make sure that they are all properly secured, and able to withstand the vibration and movements of the vessel. Result The M3 Sonar Processor is set up in a suitable location with the power supply and mouse connected. 922-00037011/1.0...

  • Page 36: Cable Layout And Interconnections

    M3 Sonar PHS Installation Manual Cable layout and interconnections Topics Read this first, page 35 Cable plan, page 36 List of M3 Sonar PHS cables, page 37 Installing the M3 Sonar PHS cables, page 38 Cable drawings and specifications, page 45 922-00037011/1.0...

  • Page 37: Read This First

    Kongsberg Mesotech Limited accepts no responsibility for damage to the system, or reduced operational performance, when this is caused by improper wiring. Note Before you perform the M3 Sonar PHS cabling, ensure that the mains circuit breaker for the system is switched off. 922-00037011/1.0...

  • Page 38: Cable Plan

    M3 Sonar Head Sound speed sensor Pole Mount M3 Sonar Interface Unit M3 Sonar Processor to run M3 software and third-party acquisition software Breakout box for power and Ethernet telemetry Power supply Related topics List of M3 Sonar PHS cables, page 37...

  • Page 39: List Of M3 Sonar Phs Cables

    Cable layout and interconnections List of M3 Sonar PHS cables A set of cables is required to connect the M3 Sonar PHS units to each other, and to the relevant power source(s). Cable Type From Fixed-length cable Seapath 130 sensor unit...

  • Page 40: Installing The M3 Sonar Phs Cables

    Connecting the Seapath 130 sensor unit to the Interface Unit Use the six-metre (20-foot) cable included with the Seapath 130 sensor unit equipment case to connect it to the M3 Sonar Interface Unit. Prerequisites • The Seapath 130 sensor unit must be mounted on the GPS Mast of the Pole Mount.
  • Page 41 Cable layout and interconnections Procedure Connect the one-metre cable exiting the sensor unit with the supplied six-metre cable by joining the two cable connectors (A). Connect the six-metre cable to the port labelled Seapath Ant. on the Interface Unit (B). Attach the cable to the GPS Mast with electrical tape or a cable tie.

  • Page 42: Connecting The Underwater Sensors To The Interface Unit

    M3 Sonar PHS Installation Manual Connecting the underwater sensors to the Interface Unit All underwater sensors, including the M3 Sonar Head, Motion Reference Unit (MRU), and Sound speed sensor connect to the M3 Sonar Interface Unit. Prerequisites • Cable ties or electrical tape •...
  • Page 43 Cable layout and interconnections Install the dummy plug into Connector B. Caution The Motion Reference Unit can be damaged if it is powered on without the dummy plug installed. Connect the 10-pin cable connector to the Sonar Head (C). Before mating, inspect the cable connector and the Sonar Head connector. Make sure that the connectors are clean and that the pins are not bent, broken, or corroded.

  • Page 44: Connecting The Sonar Processor And Power Supply To The Interface Unit

    Interface Unit The Sonar Processor and power supply connect to a breakout box. The breakout box connects to the M3 Sonar Interface Unit with a 50-foot deck cable. Prerequisites • The Sonar Processor, breakout box, and power supply are designed for indoor use and should be installed at the operator station (wheelhouse).
  • Page 45 Cable layout and interconnections Caution Do not power up the system if the Z-pole is oriented horizontally with the main system units out of the water. Procedure Locate the 50-foot deck cable. Connect the deck cable to the port labelled Deck Cable on the Interface Unit (!). Unroll the cable into the operator station and connect the other end to the side of the breakout box.
  • Page 46 M3 Sonar PHS Installation Manual Connect the Ethernet cable to the Ethernet port (A) on the breakout box. Connect the other end of the Ethernet cable to the RJ45 network socket on your Sonar Processor. Connect the power supply cable to the port on the right side (B) of the breakout box.

  • Page 47: Cable Drawings And Specifications

    Cable layout and interconnections Cable drawings and specifications Topics Sonar Head - SEA CON MINK-10-CCPL:Power, Ethernet, 1PPS, and Sync, page 46 Motion Reference Unit - Seatex with 10m subsea bottle: Connector A, page 46 922-00037011/1.0...

  • Page 48: Sonar Head - Sea Con Mink-10-Ccpl:power, Ethernet, 1Pps, And Sync

    M3 Sonar PHS Installation Manual Sonar Head - SEA CON MINK-10-CCPL: Power, Ethernet, 1PPS, and Sync This rugged cable is intended for underwater use and includes both power and Ethernet telemetry connections for the Sonar Head. The underwater connector is a dry-mate style and must be mated or unmated at the surface.

  • Page 49: Setting To Work

    Topics Setting to work summary, page 48 Verifying that the M3 Sonar PHS is ready for operational use, page 49 Powering up the M3 Sonar PHS for the first time, page 50 Configuring the M3 Sonar PHS for operational use, page 52...

  • Page 50: Setting To Work Summary

    Setting to work summary Once all the hardware units have been installed, and all the cables have been connected, the M3 Sonar PHS can be powered up for the first time, and set to work. Prerequisites • All M3 Sonar PHS hardware units have been installed according to the relevant instructions..

  • Page 51: Verifying That The M3 Sonar Phs Is Ready For Operational Use

    Verifying that the M3 Sonar PHS is ready for operational use The M3 Sonar PHS relies on communication between each system unit, and between the M3 Sonar PHS and external devices. It is very important that the hardware, cables, and software are properly installed. Prerequisites •...

  • Page 52: Powering Up The M3 Sonar Phs For The First Time

    Powering up the M3 Sonar PHS for the first time Power up the M3 Sonar PHS using the power switch on the M3 Sonar Interface Unit. Prerequisites • The M3 Sonar PHS units have all been installed according to the instructions provided in the M3 Sonar PHS Installation Manual.
  • Page 53 Wait for the operating system to start up. Log in to Windows. Turn on the M3 Sonar Interface Unit to power up most of the system units. Note After powering up, it will take up to 30 minutes for the MRU and the GPS to achieve full accuracy.

  • Page 54: Configuring The M3 Sonar Phs For Operational Use

    M3 Sonar PHS Installation Manual Configuring the M3 Sonar PHS for operational Topics Setting the Sonar Processor to High Performance, page 53 Defining the IP address on the Sonar Processor network adapter, page 54 Installing the M3 software, page 55 Configuring the M3 software, page 56 922-00037011/1.0...

  • Page 55: Setting The Sonar Processor To High Performance

    Setting to work Setting the Sonar Processor to High Performance To avoid slowdowns or disruptions while running the sonar, ensure your Sonar Processor is using all of its processing power and does not go to sleep. Prerequisites This procedure is made for the Microsoft ®...

  • Page 56: Defining The Ip Address On The Sonar Processor Network Adapter

    64-bit Windows 10 operating system. Context If purchased from Kongsberg Mesotech, the M3 Sonar PHS Sonar Processor is configured at the factory prior to delivery. If you are using your own computer, you will only need to do this procedure once.

  • Page 57: Installing The M3 Software

    We recommended installing the latest M3 software on your Sonar Processor. Prerequisites • You will need the Kongsberg USB drive included with the system or download the latest M3 software release from: http://www.km.kongsberg.com/mesotechsoftware. • If you are installing a new software version, uninstall the previous version of the M3 software before proceeding.

  • Page 58: Configuring The M3 Software

    M3 Sonar PHS Installation Manual Configuring the M3 software If purchased from Kongsberg Mesotech, the M3 Sonar PHS Sonar Processor is configured at the factory prior to delivery. If you are using your own computer, you will only need to do this procedure once.
  • Page 59 Sonar Head has not been established. In the table, select 1PPS from the drop-down list. Device Properties Time Sync Mode Note To use 1PPS, you must send NMEA ZDA to the M3 Sonar on UDP port 31100 at 1Hz. Click Close 922-00037011/1.0...
  • Page 60 M3 Sonar PHS Installation Manual Configure the sensor inputs. → → → Click Setup System Configuration Devices Sensors Setup Click , then set the Protocol GGA (GPS position) for the Seapath 130 Add Device sensor unit with the following device properties.
  • Page 61 Setting to work Click , then set the Protocol TSS (heave, roll, and pitch) for the Motion Add Device Reference Unit (MRU) with the following device properties. Name: Protocol: Port Location: PC UDP Port#: 31301 Click , then set the Protocol Valeport MiniSVS for the sound speed Add Device sensor with the following device properties.
  • Page 62 M3 Sonar PHS Installation Manual → → → Click Setup System Configuration Deployment Master Reference Select Seapath Position from the drop-down list. Position Leave as Fixed. Depth Select Seapath Heading from the drop-down list. Heading Select MRU from the drop-down lists.
  • Page 63 Setting to work Note In the M3 Sonar PHS, the X (Starboard), Y (Forward), and Z (Vertical) offsets are entered into the Hypack software. Select for the parameter. Downward Orientation Rotate the sonar view. → Click Display Sector Orientation Select 180.

  • Page 64: Creating A Backup With The M3 Configuration And Software Installation

    Creating a backup with the M3 configuration and software installation As the M3 software is pre-configured at the factory, you will lose all the M3 Sonar PHS settings if you re-install the software. We recommend creating a backup in case you need to restore your settings at a later time.

  • Page 65: Powering Down The M3 Sonar Phs

    Setting to work Powering down the M3 Sonar PHS Power down the M3 Sonar PHS using the power switch on the M3 Sonar Interface Unit. Context When you do not use the M3 Sonar PHS, switch off the entire system.

  • Page 66: Drawing File

    Drawing file About the drawings in the drawing file Relevant drawings related to the installation and/or maintenance of the M3 Sonar PHS are provided for information purposes only. The drawings are not to scale. Unless otherwise specified, all measurements are in inches (in).

  • Page 67: Seapath 130 Sensor Unit Outline Dimensions

    Drawing file Seapath 130 sensor unit outline dimensions 922-00037011/1.0...

  • Page 68: Motion Reference Unit Outline Dimensions

    M3 Sonar PHS Installation Manual Motion Reference Unit outline dimensions 922-00037011/1.0...

  • Page 69: 500 M Sonar Head Outline Dimensions

    Drawing file 500 m Sonar Head outline dimensions 922-00037011/1.0...
  • Page 70 M3 Sonar PHS Installation Manual 922-00037011/1.0...
  • Page 71 Drawing file 922-00037011/1.0...

  • Page 72: Sound Speed Sensor Outline Dimensions

    M3 Sonar PHS Installation Manual Sound speed sensor outline dimensions 922-00037011/1.0...

  • Page 73: M3 Sonar Interface Unit Outline Dimensions

    Drawing file M3 Sonar Interface Unit outline dimensions 922-00037011/1.0...

  • Page 74: M3 Sonar Phs Flange Outline Dimensions

    M3 Sonar PHS Installation Manual M3 Sonar PHS flange outline dimensions Related topics Attaching the sensors to the M3 Sonar PHS flange, page 21 922-00037011/1.0...

  • Page 75: Seapath Sensor Flange Outline Dimensions

    Drawing file Seapath sensor flange outline dimensions Related topics Installing the Seapath 130 sensor unit, page 26 922-00037011/1.0...

  • Page 76: Technical Specifications

    M3 Sonar PHS Installation Manual Technical specifications Topics Introduction to technical specifications, page 75 Performance specifications, page 75 Mechanical specifications, page 76 Power requirements, page 78 Environmental requirements, page 78 922-00037011/1.0...

  • Page 77: Introduction To Technical Specifications

    Technical specifications Introduction to technical specifications These technical specifications summarize the main functional and operational characteristics of the M3 Sonar PHS Portable Hydrographic System (PHS). It also provides information related to power requirements, physical properties and environmental conditions. Note At Kongsberg Mesotech, we are continuously working to improve the quality and performance of our products.

  • Page 78: Mechanical Specifications

    : Total max theoretical error ±0.019m/s Accuracy: • : 2.5MHz Acoustic Frequency Mechanical specifications These mechanical specifications summarize the physical properties of the M3 Sonar PHS. Note For more detailed information about the physical dimensions, see the Drawing file. 922-00037011/1.0...
  • Page 79 Sonar Processor The Sonar Processor uses a high-quality commercial-off-the-shelf laptop computer workstation. The weight and dimensions of the model may vary. Contact your Kongsberg Mesotech representative for information about the current model that is delivered with your M3 Sonar PHS.

  • Page 80: Power Requirements

    : Carbon Composite Sensor Legs • : Titanium Reflector Plate Power requirements An external power supply connects to the M3 Sonar Interface Unit, providing power to all system units. M3 Sonar Interface Unit • : 12-36 VDC Input voltage •...
  • Page 81 Technical specifications Seapath 130 sensor unit • : Aluminium bottom part and polyurethane cover Enclosure material • : -40 °C to +70 °C Operating temperature range • : -40 °C to +70 °C Storage temperature range • : Sealed, no limit Operating humidity (max) •...
  • Page 82 ..........5 drawing additional required items Interface Unit outline dimensions ....... 71 not provided with the delivery ......16 M3 Sonar PHS flange outline dimensions....72 audience Motion Reference Unit (MRU) outline this manual............ 5 dimensions ..........66 Seapath 130 sensor unit outline dimensions ...
  • Page 83 ............ 63 power up ............ 50 set to work ..........48 M3 Sonar PHS flange verify the M3 Sonar PHS is ready for use ....49 outline dimensions drawing ......72 main items provided with the delivery........ 14...
  • Page 84 ......67 powering up ..........50 overview ............ 12 setting to work ..........48 purpose ............12 verifying the M3 Sonar PHS is ready for use ..49 Sonar Processor procedures configuring..........53 cables ..........38, 40, 42 installing ............
  • Page 85 ........17 units standard tools for installation ......20 general requirements ........17 verifying M3 Sonar PHS is ready for use ......49 version software ............5 wiring list of system interconnection cables ....37 procedures ......... 38, 40, 42...
  • Page 86 ©2018 Kongsberg Mesotech...

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