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Release 1.3 This manual provides you with the basic information required to install the Kongsberg M3 Sonar Multibeam sonar. The information is intended for personnel with basic mechanical skills. For information about the practical use of the product, refer to the Kongsberg M3 Sonar Reference manual.
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No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Mesotech Limited.
Support information ......................20 PREPARATIONS ................. 21 Installation summary......................22 Tools and equipment required for M3 Sonar installation ............. 23 INSTALLING THE SONAR PROCESSOR ........24 INSTALLING THE SONAR HEAD ..........27 Attaching the Sonar Head to a bracket ................. 28 Installing the sacrificial anode ....................
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SETTING TO WORK ..............57 Setting to work summary ...................... 58 Verifying that the M3 Sonar is ready for operational use ............. 59 Verifying that operational power is correct ..............59 Verifying that all hardware is properly installed ............60 Verifying that all M3 Sonar cables are properly connected ........
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Environmental requirements....................91 Minimum computer requirements..................92 EQUIPMENT HANDLING............. 93 Transporting Kongsberg Mesotech equipment ..............94 Lifting units and transportation boxes .................. 95 Inspection of units and transportation boxes after arrival............. 96 Specifications for storage prior to installation or use............97 Unpacking standard parts and units ..................
We assume that you are familiar with the basic acoustic principles of sound in water. Familiarity with multibeam echo sounder and survey techniques are also recommended. License information The M3 Software is included with the M3 Sonar system and updates are available free of charge and can be downloaded from: http://www.km.kongsberg.com/mesotechsoftware. Software version This M3 Sonar Installation Manual complies to M3 software version 2.2.
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M3 Sonar Installation Manual We want your feedback We want to make the M3 Sonar as good as possible. We also want our end-user documentation to be comprehensive and appropriate. You can help. Please provide comments, suggestions or constructive criticism to our support office. You can contact us by phone at +1 604 464 8144, or by email at: km.support.vancouver@km.kongsberg.com.
By combining the high refresh rate of a conventional multibeam sonar with an image quality comparable to a single-beam sonar, the M3 Sonar provides high-resolution images that are easy to interpret. The M3 Sonar detects objects out to 150 metres and has a 120°...
M3 Sonar System diagram The system diagram identifies the main components of a basic M3 Sonar system. Only the main connections between the units are shown. Detailed interface capabilities and power cables are not shown. Sonar Processor Power Supply M3 Sonar Head...
M3 Sonar Sonar Processor The Sonar Processor is the computer that controls the M3 Sonar. It is a vital part of the M3 Sonar Multibeam sonar. In this publication, the computer is referred to as the Sonar Processor. The Sonar Processor runs the M3 software that manages...
The Sonar Head transmits and receives an acoustic pulse when deployed underwater. The Sonar Head includes transmit and receive transducers and the electronics to generate the transmit pulse and digitize the received signal. The sonar data is sent to the M3 Sonar Processor using a standard Ethernet link.
Additional optional items, page 17 Basic items provided with a standard delivery To assemble a complete M3 Sonar system, you will need a set of system units. The main units required are provided with the standard delivery. Other required units may be purchased from Kongsberg Mesotech or obtained locally.
The Sonar Head is designed to attach to a mounting bracket. You will need a mounting bracket that attaches to the M3 Sonar. The type of mounting bracket you need depends on how you intend to deploy the sonar. Depending on the application, you can mount the M3 Sonar on a remotely operated vehicle (ROV), with a Pole Mount on a surface vessel, or on a tripod.
Additional items are available for the M3 Sonar. Some are optional for M3 Sonar operation. These items may for example simplify the installation, or increase the functionality. You can order them along with the other basic M3 Sonar items. You may also purchase them from your dealer or another local supplier.
M3 Sonar Installation Manual General safety rules The following safety precautions must be followed at all times during installation and maintenance work. WARNING The voltages used to power this equipment are potentially lethal. You must never work alone on high-voltage equipment! •...
Employ the following recommendations to ensure the best EMC performance: • Use only Kongsberg-specified cables and check that any ferrite suppression filters fitted on the cables are installed as per the installation drawings. Suppression ferrites are important for minimizing electromagnetic interference.
– At least 2 meters (6.6 feet) from the path of radar beams. A typical radar beam spreads 20 degrees above and below the plane containing the radiating element. • Protect the M3 Sonar with a suitably rated fuse or circuit breaker. The power supply should be adequately filtered to minimize equipment exposure to high-voltage transients that may occur during engine start or when other high-power equipment is used on board of the vessel.
An overall installation procedure is provided below. Note In order to obtain maximum safety and M3 Sonar performance, it is very important that the installation procedures in this manual are complied to. You must do the tasks in the order they are described.
Specific tools and consumables you will need for the M3 Sonar installation are included in the supplied accessory kit. The following tools and items are required for the M3 Sonar installation and are not included in the standard delivery. You must purchase these items locally.
M3 Sonar Installation Manual Installing the Sonar Processor The Sonar Processor is the computer that controls the M3 Sonar system. It is a vital part of the M3 Multibeam sonar. Prerequisites A suitable location for the computer must be defined prior to installation. This computer is intended to be installed inside in an area suitable for extended human habitation.
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For installation of a commercial computer, refer to the manual supplied by the manufacturer. Note Make sure that the chosen computer meets the M3 Sonar requirements. The design and construction must allow for marine use, and the computer must be able to withstand the movements and vibrations normally experienced on a vessel.
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When you connect the cables, make sure that they are all properly secured, and able to withstand the vibration and movements of the vessel. Result The M3 Sonar Processor is set up in a suitable location with the power supply and mouse connected. 922-20007011/1.3...
Installing the Sonar Head Installing the Sonar Head Topics Attaching the Sonar Head to a bracket, page 28 Installing the sacrificial anode, page 31 Mounting the Sonar Head, page 33 922-20007011/1.3...
• For high-shock environments, use fasteners with A286 Super Alloy. • You will need a mounting bracket that attaches to the M3 Sonar. The type of mounting bracket you need depends on how you intend to deploy the sonar. You can order a mounting bracket from Kongsberg Mesotech, or you can make your own.
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Installing the Sonar Head Procedure Place the Sonar Head (A) with the transducer face down on a stable flat surface. Observe the four mounting holes provided on the surface opposite to the transducer. If you have an aluminium Sonar Head, lay the plastic isolation pad (B) on top of the Sonar Head, lining it up with the mounting holes.
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M3 Sonar Installation Manual Result The Sonar Head is attached to a bracket, as shown in these examples. Related topics Installing the sacrificial anode, page 31 922-20007011/1.3...
Sacrificial anodes are used to protect the Sonar Head from corrosion. Prerequisites • To install the M3 Sonar, you must have basic mechanical skills. We recommend two people do the installation together. • We assume that you are equipped with a standard set of tools. This tool set must comprise the normal tools for mechanical tasks.
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Procedure Observe the environment surrounding the aluminium M3 Sonar installation. Other devices made out of more noble metals, such as titanium for example, installed in close proximity may greatly accelerate corrosion of the aluminium housing.
Mounting the Sonar Head in the correct location and orientation is vital to ensure optimal performance of the system. Depending on the application, you can mount the M3 Sonar on a remotely operated vehicle (ROV), with a Pole Mount on a surface vessel, or on a tripod.
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Sonar Head should not be aerated. Note When installing the M3 Sonar on an ROV, the Sonar Head should be tilted downward at around 8° to 15°. This tilted angle will improve the detection of the sea bottom at a short range.
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Measure the distance between the Sonar Head and your GPS or other position sensor. You will need to measure the distance in terms of the M3 Sonar coordinate system, as shown in the image. • The coordinate system’s Master Reference point is always assumed to be your GPS or position sensor reference point.
Kongsberg Mesotech Limited accepts no responsibility for damage to the system, or reduced operational performance, when this is caused by improper wiring. Note Before you perform the M3 Sonar cabling, ensure that the mains circuit breaker for the system is switched off. 922-20007011/1.3...
M3 Sonar Installation Manual Cable plan The cables are part of the delivery with the main units. This diagram shows three deployment examples. Basic system interconnection (for setting up a bench test, for example) VDSL system interconnection Remotely Operated Vehicle (ROV) system interconnection...
When deployed on an ROV, the ROV Junction Box normally supplies power to the Sonar Head (10 to 36 VDC). List of M3 Sonar cables A set of cables is required to connect the M3 Sonar units to each other, and to the relevant power source(s). Cable...
Replacing the o-ring in the sonar cable connector A cable with a 10-pin cable connector connects to the Sonar Head. When installing the M3 Sonar, you must check if the o-ring is properly installed. If the o-ring is missing or damaged, it will need to be replaced.
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Cable layout and interconnections The following tools and consumables are not included and must be purchased locally. • Dove-tail O-ring Installation Tool (DOIT) • O-ring pick tool • O-ring grease • Swabs • Isopropyl Alcohol 922-20007011/1.3...
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M3 Sonar Installation Manual Procedure Remove the o-ring from the Cable Connector Plug. Use the Parker o-ring picks to extract the o-rings from the Cable Connector Plugs and Flanged Connector Receptacle. Clean the o-ring surface with Q-Tips and Isopropyl Alcohol.
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Cable layout and interconnections Grease the replacement o-ring with a small amount of o-ring grease. Fit the o-ring onto the DOIT and slide it to the end. 922-20007011/1.3...
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M3 Sonar Installation Manual Using the DOIT, fit the o-ring back onto the Cable Connector Plug or Flanged Connector Receptacle. Install the o-ring in the Cable Connector Plug by aligning the key and pressing into the connector. Rotating the DOIT when pulling it out can help ensure the o-ring stays in place.
When installing (or removing) the M3 Sonar, check if the retaining ring is damaged or missing — especially if you have been using your M3 Sonar in the field. The retaining ring is a small steel part that can break over a prolonged period through corrosion.
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M3 Sonar Installation Manual Insert the retaining-ring plier tips into the two holes in your replacement retaining ring. Push the tips in as far as possible into the retaining-ring holes before squeezing the plier handles. Using minimal pressure, spread the retaining ring slightly apart and slide it over the end of the dummy plug.
Cable layout and interconnections Cable drawings and specifications Topics Ethernet cable, page 48 Sonar Head - SEA CON MINK-10-CCPL: Power and Ethernet, page 49 Sonar Head - SEA CON MINK-10-CCPL:Power, Ethernet, 1PPS, and Sync, page 49 Sonar Head - SEA CON MIND-4-CCP: Synchronization, page 50 Sonar Head - SeaNet: Power and Telemetry, page 50 Sonar Head - SEA CON MINK-10-CCPL: Power, Ethernet 10/100, and VDSL, page 51 Sonar Head - SubConn MCOM6F: Power and Ethernet, page 51...
M3 Sonar Installation Manual Ethernet cable Most high speed connections are made using Ethernet cables. The M3 Sonar must use T568B termination for RJ45 connections on both ends of the cable. Local Ethernet connection Connection on external network device Ethernet cables are available commercially in different lengths, colours and categories.
Cable layout and interconnections Sonar Head - SEA CON MINK-10-CCPL: Power and Ethernet This rugged cable is intended for underwater use and includes both power and Ethernet telemetry connections for the Sonar Head. The underwater connector is a dry-mate style and must be mated or unmated at the surface.
Sonar Head - SeaNet: Power and Telemetry This rugged cable is intended for underwater use and includes both power and Ethernet telemetry connections for the Sonar Head. The SeaNet connector is only available on the 4000 m version of the M3 Sonar. Pin Functions •...
Cable layout and interconnections Sonar Head - SEA CON MINK-10-CCPL: Power, Ethernet 10/100, and VDSL This rugged cable is intended for underwater use and includes both power and Ethernet telemetry connections for the Sonar Head. The underwater connector is a dry-mate style and must be mated or unmated at the surface.
M3 Sonar Installation Manual Sonar Head - SubConn DIL13F: Power and Ethernet The Sonar Head cables are intended for underwater use and include both power and Ethernet telemetry connections for the Sonar Head. The SubConn ® underwater connectors are a wet-mate style and can be mated or unmated at the surface or underwater.
Cable layout and interconnections Basic cable requirements It is very important that all systems cables are installed correctly. All cables must be properly supported and protected, and all relevant precautions must be made to prevent unwanted noise. Topics Ethernet cable installation, page 54 Radio frequency interference, page 55 Physical protection of cables, page 55 Grounding of system cables, page 56...
M3 Sonar Installation Manual Ethernet cable installation All cable connections may have to be made in accordance with the guidelines laid down by the local electrical code. Alien crosstalk Alien crosstalk is where the signal from one cable interferes with the signal being carried by another.
Cable layout and interconnections Ground loops Ground loop noise is caused when the equipment is grounded at two or more points that have different potentials. This inconsistency creates a current path causing electromagnetic interference (EMI). This interference appears as rings in the sonar view (usually at a constant range).
M3 Sonar Installation Manual Grounding of system cables All metallic cable coverings (armour, metallic sheathing and other protection) must be electrically connected to the vessel's hull at both ends except in the case of final sub-circuits where they should be connected at the supply end only.
Setting to work Topics Setting to work summary, page 58 Verifying that the M3 Sonar is ready for operational use, page 59 Powering up the M3 Sonar, page 63 Configuring the M3 Sonar for operational use, page 65 Testing the M3 Sonar operational functionality, page 69 Powering down the M3 Sonar, page 74 922-20007011/1.3...
Setting to work summary Once all the hardware units have been installed, and all the cables have been connected, the M3 Sonar can be powered up for the first time, and set to work. Prerequisites • All M3 Sonar hardware units have been installed according to the relevant instructions.
Verifying that all M3 Sonar cables are properly connected, page 61 Verifying that operational power is correct The M3 Sonar operates on AC power from the vessel’s mains supply. Before you apply AC power to any M3 Sonar unit, you must verify the power is correct.
In other words, there should be no obstructions within a minimum ± 25° vertical and ± 80° horizontal with respect to the sonar transducer face. Check that the Guard Ring on the M3 Sonar Head is oriented correctly so that the Kongsberg logo is in the centre, above the middle connector.
Remove the protective cover from the Sonar Head before sonar operation. Verifying that all M3 Sonar cables are properly connected The M3 Sonar relies on communication between each system unit, and between the M3 Sonar and external devices. It is very important that all cables are correctly installed, that the proper cable types have been used, and that all cables are connected correctly.
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M3 Sonar Installation Manual Procedure For each cable that is in used on the M3 Sonar: Verify that the cable has been installed according to the cable plan. Verify that the connections made at each end of the cable are correct.
Cable plan, page 38 Powering up the M3 Sonar In order to use the M3 Sonar, you must first power it up. You must first power up the display and the Sonar Processor. After this you can start the M3 software.
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M3 Sonar Installation Manual Note It may take up to 20 seconds for the M3 software to connect to the Sonar Head once the power is applied. Turn on the Sonar Processor. Wait for the operating system to start up.
Setting to work Configuring the M3 Sonar for operational use Topics Setting the Sonar Processor to High Performance, page 66 Installing the M3 software, page 67 Defining the IP address on the Sonar Processor network adapter, page 68 922-20007011/1.3...
M3 Sonar Installation Manual Setting the Sonar Processor to High Performance To avoid slowdowns or disruptions while running the sonar, ensure your Sonar Processor is using all of its processing power and does not go to sleep. Prerequisites This procedure is made for the Microsoft ®...
We recommended installing the latest M3 software on your Sonar Processor. Prerequisites • You will need the Kongsberg USB drive included with the system or download the latest M3 software release from: http://www.km.kongsberg.com/mesotechsoftware. • If you are installing a new software version, uninstall the previous version of the M3 software before proceeding.
M3 Sonar Installation Manual Defining the IP address on the Sonar Processor network adapter The communication between the Sonar Processor and the Sonar Head is made using a high-speed Ethernet cable. If a Sonar Processor is not configured to connect to the sonar, you must define which IP Address and Subnet mask the Ethernet adapter in the Sonar Processor shall use for this communication.
Setting to work Testing the M3 Sonar operational functionality Topics Testing operation of the Sonar Head, page 69 Testing the Sonar Head telemetry, page 71 Testing operation of the Sonar Head You can test the operation of the Sonar Head by confirming that sonar data is being correctly...
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M3 Sonar Installation Manual Procedure → Click to start the Sonar Head. Setup Connect Verify that a sonar image appears in the sonar view window. Click the “i” icon in the top-left corner of the sonar view to open the...
Connection Status Verify that all items listed under the M3 Sonar show check marks. If any items are shown with an “X” in a red circle, it usually means the device has failed to connect. Disconnect and check the device setup for any sensor that failed.
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M3 Sonar Installation Manual ® • This procedure is made for the Microsoft 64-bit Windows 10 operating system. It is assumed that you are familiar with the Windows ® operating systems, computer technology, and interface principles. Context This procedure explains how to measure the available bandwidth on a 100Base-TX (100 Mbps) Ethernet link.
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Click on the tab. Performance Click on the Ethernet connection for the M3 Sonar Head. Check the activity on your local network. Allow the system to run for a few minutes to plot the Throughput graph. Observe the graph to determine the average network link speed.
Powering down the M3 Sonar The M3 Sonar is not provided with an on/off switch. Context When you do not use the M3 Sonar, switch off the entire system. Procedure → If you are running the sonar, click in the M3 software.
4000 m Sonar Head outline dimensions, page 79 About the drawings in the drawing file Relevant drawings related to the installation and/or maintenance of the M3 Sonar are provided for information purposes only. The drawings are not to scale. Unless otherwise specified, all measurements are in inches (in).
Technical specifications Introduction to technical specifications These technical specifications summarize the main functional and operational characteristics of the M3 Sonar Multibeam sonar. It also provides information related to power requirements, physical properties and environmental conditions. Note At Kongsberg Mesotech, we are continuously working to improve the quality and performance of our products.
M3 Sonar Installation Manual Interface specifications The M3 Sonar Multibeam sonar will interface with peripheral systems and sensors using standard and/or proprietary datagram formats. Supported datagram formats for position information The M3 Sonar supports the following datagram formats for position information.
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This is a third-party proprietary datagram format for heading, speed, and motion. It was created by iXSea (http://www.ixblue.com) for use with their Octans gyrocompass. Supported datagram formats for sound speed sensors The M3 Sonar supports the following datagram format from a sound speed sensor. • Valeport This is a third-party proprietary datagram format created by Valeport Ltd.
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Sync is a level-sensitive method of synchronization. When the sync is held high, the sonar will not transmit. The PRI Sync INPUT must be held low for 25μs in order to trigger the M3 Sonar Head. The Sonar Head will transmit a 100μs sync OUTPUT pulse when configured as on the page.
MIND-4-FCR cable used with M3 Sonar model 922-20050000. The Sonar Head must be upgraded to the latest firmware version (version 1.4 or later). The firmware upgrade procedure can be found in the M3 Sonar Reference Manual. • Computer Time Sync If ZDA is configured, the M3 software will use the time in the ZDA message to synchronize the computer clock automatically in the background.
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M3 Sonar Installation Manual • : CW, LFM Pulse types • : Variable Vertical Beamwidth, EIQ Modes • : Ethernet Communication • : 10/100/1000 Mbps Data Rates Synchronization • PRI Synchronization (master / slave operation): – : 0 to 5 VDC, hold-off when high Sync Input –...
(.RXF) and the Sonar Head software file (.ASW). You do not need to upgrade/downgrade the Sonar Head transmit firmware file (.TXF). Mechanical specifications These mechanical specifications summarize the physical properties of the M3 Sonar system. Note For more detailed information about the physical dimensions, see the Drawing file.
152 m (500 foot) cable • : 27 Mbps (measured on Belkin 1353A) 1000 m (3300 foot) cable Power requirements These power characteristics summarize the supply power requirements for the M3 Sonar system. Sonar Processor • : 120/240 VAC Power adapter input voltage •...
The Sonar Processor uses a high-quality commercial-off-the-shelf laptop computer workstation. This computer is intended to be installed inside in an area suitable for extended human habitation. Contact your Kongsberg Mesotech representative for information about the current model that is delivered with your M3 Sonar system. Sonar Head •...
(such as electric motors or welders). Minimum computer requirements Although a computer can be ordered from Kongsberg Mesotech as a part of the M3 Sonar delivery, it is also possible to purchase one locally.
Equipment handling Equipment handling Topics Transporting Kongsberg Mesotech equipment, page 94 Lifting units and transportation boxes, page 95 Inspection of units and transportation boxes after arrival, page 96 Specifications for storage prior to installation or use, page 97 Unpacking standard parts and units, page 98 Repacking the Sonar Head, page 100 922-20007011/1.3...
M3 Sonar Installation Manual Transporting Kongsberg Mesotech equipment Unless otherwise stated in the accompanying documentation, electronic, electromechanical and mechanical units supplied by Kongsberg Mesotech can be only transported using methods approved for delicate and fragile equipment. Prerequisites Transportation methods approved for delicate equipment includes transportation by road, rail, air or sea.
Equipment handling Note Due to the nature of Kongsberg Mesotech’s products, and the extensive use of delicate electronic parts, all units and boxes must be regarded and handled as fragile equipment. Lifting units and transportation boxes Some of the boxes used to hold equipment units may be heavy. Use caution when lifting.
Handle all units and boxes with care. Note Due to the nature of Kongsberg Mesotech’s products, and the extensive use of delicate electronic parts, all units and boxes must be regarded and handled as fragile equipment. Inspection of units and transportation boxes...
Equipment handling Specifications for storage prior to installation or use When a system, a unit or a spare part has been delivered to the customer, it may be subject to long time storage prior to installation and use. General specifications During this storage period, certain specifications must be met.
M3 Sonar Installation Manual 13 If the unit contained in a box holds normal batteries, these may have been disconnected/isolated before the unit was packed. These must only be reconnected before the installation starts. Units containing batteries are marked. Caution Units containing lithium or alkaline batteries must be handled separately and with care.
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Describe the damage, and collect photographic evidence if possible. Return the inspection report to Kongsberg Mesotech as soon as possible. Place the box on a stable work bench or on the floor with the top of the box facing upwards.
• All cables must be disconnected and protective dust caps placed on all connectors. Caution The M3 Sonar Head’s black polyurethane transducer is delicate. Always keep the Guard Ring and protective cover over the transducer during installation and storage. Store the Sonar Head in a cool, dry location away from ozone sources (such as electric motors or welders).
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Pack the cables and accessory kits into the side pocket (B) of the case. Note If you did not order a Sonar Processor from Kongsberg Mesotech, the USB flash drive goes here too. Pack the Quick Start Guide and any other documentation you may have into the back pocket of the case (C).
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..........58 test the sonar and sensors ......... 71 test the Sonar Head ........69 transport Kongsberg Mesotech equipment ..... 94 unpack standard parts and units......98 EMC guidelines verify that all cables are properly connected ... 61 installation ..........
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M3 Sonar Installation Manual network adapter ..........68 power ............74 office Kongsberg Mesotech support ............20 support ............20 power ............63 operational power verify ............59 operational software license installation ..........67 software ............7 optional items lifting not provided with the delivery ......
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..........15 testing the Sonar Head ........69 optional items not provided with the delivery ..17 transporting Kongsberg Mesotech equipment ..94 required items not provided with the delivery ..16 unpacking standard parts and units ...... 98 sensors verifying that all cables are properly connected..
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M3 Sonar Installation Manual network adapter ..........68 software ............7 suggestions visual inspection send us............8 transportation boxes ........96 summary units............96 installation ..........22 supply power requirements ..........90 support information........... 20 wiring switch list of system interconnection cables ....39 off ............