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FlexRadio Systems FLEX-6000 Installation Manual

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FLEX-6000 Handle Installation Guide
July 2, 2013
Thank you for purchasing the FLEX-6000 Handle Kit. The following guide will provide the necessary step-
by-step procedure for installing the FLEX-6000 Handle accessory.
If you are installing both the FLEX-6000 Handle assembly and the FLEX-6000 Rack Mounting Brackets,
install the FLEX-6000 Handle assembly first.

Table of Contents

........................................................................................................................................... 2
Packaging and Handle Kit Contents........................................................................................................ 2
Removing the Set Screws ........................................................................................................................ 3
Remove the Front Cover Screws ............................................................................................................. 4
Remove the Side Plate Screws ................................................................................................................ 5
Removing the Top Cover and Chassis Retaining Bar .............................................................................. 6
Removing the Frame Bezel ..................................................................................................................... 9
Installing the Handle Assembly ............................................................................................................. 10
Re-Installing Top Chassis Cover ............................................................................................................ 12
Re-Installing the Side Plate Screws ....................................................................................................... 13
Re-installing the Cover Screws .............................................................................................................. 14
Re-Installing the Set Screws .................................................................................................................. 14
Page 1
............................................................................................................... 2
............................................................................................... 3
............................................................................................... 10
© 2013 FlexRadio Systems

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Summary of Contents for FlexRadio Systems FLEX-6000

  • Page 1: Table Of Contents

    FLEX-6000 Handle Installation Guide July 2, 2013 Thank you for purchasing the FLEX-6000 Handle Kit. The following guide will provide the necessary step- by-step procedure for installing the FLEX-6000 Handle accessory. If you are installing both the FLEX-6000 Handle assembly and the FLEX-6000 Rack Mounting Brackets, install the FLEX-6000 Handle assembly first.

  • Page 2: Obtaining Technical Support

    If you need assistance opening a HelpDesk ticket, please refer to the HelpDesk Assistance Center home page for step-by-step instructions. Getting Started Packaging and Handle Kit Contents Your FLEX-6000 Handle Kit will arrive in packaging similar to the one shown below. Page 2 © 2013 FlexRadio Systems...

  • Page 3: Removing The Flex-6000 Frame Bezel

     One (1) TORX L wrench Removing the FLEX-6000 Frame Bezel The FLEX-6000 right front frame bezel (corner piece) must be removed before installing the handle assembly. Removing the Set Screws Using the short “L” portion of the TORX wrench, remove the top Set screw as shown below. Retain the set screws for re-installation.

  • Page 4: Remove The Front Cover Screws

    “L” TORX wrench. Retain the Set screws for re-installation. The image below shows the removal of the top Cover screw. Remove the bottom Cover screw once the top Cover screw has been removed. Page 4 © 2013 FlexRadio Systems...

  • Page 5: Remove The Side Plate Screws

    Side Plate screw. Remove the bottom Side Plate screw once the top Side Plate screw has been removed. After removing the Set, Cover and Side plate screws, the corner of your FLEX-6000 should look like the image below.

  • Page 6: Removing The Top Cover And Chassis Retaining Bar

    Using the long portion of the “L” TORX wrench remove the two (2) remaining short Top Cover Side screws from the left side of the FLEX-6000. Then remove the remaining two (2) short Top Cover Side screws from the right side of the FLEX-6000. Retain the Top Cover Side screws for re-installation. The image below shows the removal of the right side top Cover Side screws.
  • Page 7 Once the top cover retaining screws have been removed, gently pull the Top Cover upwards to remove it from the FLEX-6000. The image below shows the removal of the Top Cover. After the Top Cover has been removed, the Front Chassis Retaining Bar must be removed in order to remove the corner Bezels.
  • Page 8 The image below shows the Front Chassis Retaining Bar being removed. The image below shows the FLEX-6000 chassis with the Front Chassis Retaining Bar removed making it ready to remove the corner Frame Bezels. Be very careful not to disturb the PA inductor coils during the Front Chassis Retaining Bar removal.

  • Page 9: Removing The Frame Bezel

    Do not rock the bezel from side to side as that may bend the bottom cover plate and side panels. The image below shows the right front Frame Bezel after removal. Remove the left front Frame Bezel after the right side front Frame Bezel has been removed. Page 9 © 2013 FlexRadio Systems...

  • Page 10: Installing The Flex-6000 Handle Assembly

    Installing the FLEX-6000 Handle Assembly Once the front frame bezel has been removed, the handle assembly can be installed. Installing the Handle Assembly Gently slide the Handle Assembly into the same location where the front Frame Bezel was removed as shown below.
  • Page 11 Making sure that the holes in the Handle Assembly are aligned with the chassis holes, tighten the chassis retaining bar screws to hold the Handle Assembly in place. The image below shows the tightening of the left chassis retaining bar screw. Page 11 © 2013 FlexRadio Systems...

  • Page 12: Re-Installing Top Chassis Cover

    After replacing the top cover re-install the four (4) long Top Cover screws using the long portion of the “L” TORX wrench. Do not over tighten the Top Cover screws. The image below shows the removal of the Top Cover screws. Page 12 © 2013 FlexRadio Systems...

  • Page 13: Re-Installing The Side Plate Screws

    After replacing the four (4) long Top Cover screws, re-install two (2) short Top Cover Side screws on the left side of the FLEX-6000 in the middle and rear positions. Then re-install the two (2) short Top Cover Side screws from the right side of the FLEX-6000 in the middle and rear positions. Do not over tighten the Top Side Cover screws.

  • Page 14: Re-Installing The Cover Screws

    The image below shows the installation of the top Set screw. Re-install the bottom Set screw once the top Set screw has been installed. NOTE: If you are also installing FLEX-6000 Rack Mounting Brackets, you may skip this step Page 14...
  • Page 15 Once all of the screws have been reinstalled, the right corner of your FLEX-6000 should look like the image below. Re-install the side Cover and Set screws on the left side of the FLEX-6000 as described above. Once completed the radio should look like the image shown below.

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