Page 1 SINAMICS SINAMICS S120 Equipment Manuel for Booksize Power Modules...
Page 3 Preface System overview Line Connection Booksize SINAMICS Line Modules Booksize SINAMICS S120 Equipment Manuel for Motor Modules Booksize Booksize Power Modules DC link components Booksize Manual Options Cabinet Configuration and EMC Booksize Service and Support Booksize List of Abbreviations References (GH2), Edition 06.2005 6SL3097-2AC00-0BP2...
Page 4 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Page 5 All obligations entered into by Siemens result from the respective contract of sale that contains the complete and sole valid warranty arrangements. These contractual warranty provisions are neither extended nor curbed as a result of the statements made in this documentation.
Page 6 A&D Technical Support Tel.: +49 (0) 180 5050 - 222 Fax: +49 (0) 180 5050 - 223 E-mail: adsupport@siemens.com Internet: http://www.siemens.com/automation/support-request Please send any questions about the documentation (suggestions for improvement, corrections, and so on) to the following fax number or e-mail address:...
Page 7 Preface ESD Notices Caution Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or boards that may be damaged by either electrostatic fields or electrostatic discharge. Regulations for handling ESD components: When handling components, make sure that personnel, workplaces, and packaging are well earthed.
Page 8 Preface Safety Guidelines Danger Commissioning shall not start until you have ensured that the machine in which the components described here are to be installed complies with Directive 98/37/EC. SINAMICS S equipment must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
Page 9 Preface Caution As part of routine tests, SINAMICS equipment with three-phase motors will undergo a voltage test in accordance with EN 50178. Before the voltage test is performed on the electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must be disconnected/unplugged to prevent the equipment from being damaged.
Page 10 Preface Notes Equipment Manuel for Booksize Power Modules viii Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 11: Table Of Contents
Table of contents Preface ..............................iii System overview............................. 1-1 Field of application ........................1-1 Product variants ......................... 1-2 Platform Concept and Totally Integrated Automation..............1-3 Introduction ..........................1-4 SINAMICS S120 Components....................1-7 Power Sections .......................... 1-9 System Data..........................1-10 Line Connection Booksize ........................2-1 Introduction ..........................
Page 12 Table of contents Line reactors for Active Line Modules..................2-20 2.6.1 Description ..........................2-20 2.6.2 Safety information ........................2-20 2.6.3 Connection description......................2-21 2.6.3.1 Line/load connection ........................ 2-22 2.6.4 Dimension drawing........................2-23 2.6.5 Technical specifications ......................2-24 Line reactors for Smart Line Modules ..................2-25 2.7.1 Description ..........................
Page 13 Table of contents Smart Line Modules (5 kW and 10 kW) with internal air cooling ..........3-43 3.4.1 Description ..........................3-43 3.4.2 Safety Information........................3-44 3.4.3 Interface Description ........................ 3-46 3.4.3.1 Overview ..........................3-46 3.4.3.2 Connection example ........................ 3-47 3.4.3.3 X1 line connection........................
Page 14 Table of contents Motor Modules Booksize......................... 4-1 Introduction ..........................4-1 Motor Modules with Internal Air Cooling ..................4-2 4.2.1 Description ..........................4-2 4.2.2 Safety information ........................4-3 4.2.3 Interface description........................4-5 4.2.3.1 Overview ............................ 4-5 4.2.3.2 Connection Examples ........................ 4-6 4.2.3.3 Motor/brake connection......................
Page 15 Table of contents Control Supply Module (CSM) ....................5-17 5.4.1 Description ..........................5-17 5.4.2 Safety Information........................5-18 5.4.3 Interface description......................... 5-19 5.4.3.1 Overview ..........................5-19 5.4.3.2 Connection example ........................ 5-20 5.4.3.3 Meaning of the LEDs on the control supply module ..............5-21 5.4.4 Dimension Drawing........................
Page 16 Table of contents DRIVE-CLiQ Coupling......................6-37 6.5.1 Description ..........................6-37 6.5.2 Safety information ........................6-37 6.5.3 Interface Description ........................ 6-38 6.5.3.1 Overview ..........................6-38 6.5.4 Dimension drawing........................6-38 6.5.5 Installation ..........................6-39 6.5.6 Technical specifications ......................6-39 Cabinet Configuration and EMC Booksize ....................7-1 Information ..........................
Page 17: System Overview
System overview Field of application SINAMICS is the new range of drives from Siemens designed for mechanical and plant engineering applications. SINAMICS offers solutions for all drive tasks: • Simple pump and fan applications in the process industry. • Complex individual drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems.
Page 18: Product Variants
System overview 1.2 Product variants Product variants SINAMICS offers different versions designed to meet a range of requirements: • SINAMICS G is designed for standard applications with asynchronous motors. These applications have less stringent requirements regarding the dynamics and accuracy of the motor speed.
Page 19: Platform Concept And Totally Integrated Automation
The different SINAMICS versions can be easily combined with each other. SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering configuration, data storage, and communication at automation level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.
Page 20: Introduction
System overview 1.4 Introduction Introduction Figure 1-3 SINAMICS S120 System Overview Modular system for complex drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 21 System overview 1.4 Introduction Drive for multi-axis applications The trend towards separate axes in mechanical engineering is growing all the time. Where possible, central drives are being replaced by electronically coordinated servo drives. These require drives with a connected DC link, which allows cost-saving energy balancing between braking and driving axes.
Page 22 System overview 1.4 Introduction Electronic type plates in all components All SINAMICS S120 components have an electronic type plate that contains all the relevant data about that particular component. In the motors, for example, this data includes the parameters of the electric equivalent circuit diagram and characteristic values for the in-built motor encoder.
Page 23: Sinamics S120 Components
System overview 1.5 SINAMICS S120 Components SINAMICS S120 Components This overview features the SINAMICS S120 components that are primarily used for multi- axis drive tasks. Figure 1-5 SINAMICS S120 component overview Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 24 System overview 1.5 SINAMICS S120 Components The following power components are available: • Line-side power components, such as fuses, contactors, reactors, and filters for switching the power supply and meeting EMC requirements. • Line modules, which supply power centrally to the DC link. •...
Page 25: Power Sections
System overview 1.6 Power Sections Power Sections Line modules Convert the three-phase supply into a DC voltage for the DC link. • Smart line modules The smart line modules generate a non-stabilized DC link voltage and are capable of regenerative feedback. •...
Page 26: System Data
System overview 1.7 System Data System Data Technical Specifications Unless explicitly specified otherwise, the following technical specifications are valid for components of the SINAMICS S120 booksize drive system. Electrical specifications Line connection voltage 3 AC 380 V to 480 V ±10 % (-15 % <...
Page 27 System overview 1.7 System Data Information on storage, transportation and operation: Environmental class Class 1C2 to EN 60 721-3-1 Storage • Class 2C2 to EN 60 721-3-2 Transportation • Class 3C2 to EN 60 721-3-3 Operation • Organic/biological influences Class 1B1 to EN 60 721-3-1 Storage •...
Page 28 System overview 1.7 System Data Equipment Manuel for Booksize Power Modules 1-12 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 29: Line Connection Booksize
Line Connection Booksize Introduction The line connection for a SINAMICS booksize drive line-up comprises an optional line filter and a line reactor: • Line filter variants: – Basic Line Filter for Active Line Modules – Wideband Line Filter for Active Line Modules –...
Page 30 Caution The following can occur if line filters are used that have not been approved for SINAMICS by SIEMENS: - The Line Modules may become damaged/faulty. - Line reactions can occur that can damage or interfere with other loads powered from the same network.
Page 31: Overview: Line Filters
Line Connection Booksize 2.2 Overview: line filters Overview: line filters In conjunction with a line reactor and an EMC-compliant plant configuration, line filters limit the electromagnetic emissions from the Power Modules to the limit values of class A1 to EN 55011. Optional line filter rows that are coordinated with the power range are also available with the SINAMICS S120 converter system.
Page 32: Basic Line Filter For Active Line Modules
Line Connection Booksize 2.3 Basic Line Filter for Active Line Modules Basic Line Filter for Active Line Modules 2.3.1 Description The Basic Line Filter for Active Line Modules are designed for use in machines in which the conducted interference in the frequency range is to be reduced in accordance with EMC regulations.
Page 33: Safety Information
Line Connection Booksize 2.3 Basic Line Filter for Active Line Modules 2.3.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter.
Page 34: Interface Description
Line Connection Booksize 2.3 Basic Line Filter for Active Line Modules 2.3.3 Interface Description 2.3.3.1 Overview Figure 2-2 Basic Line Filter for Active Line Modules (example: 36 kW) Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 35: Line/Load Connection
Line Connection Booksize 2.3 Basic Line Filter for Active Line Modules 2.3.3.2 Line/load connection The Basic Line Filter for Active Line Modules is rated for a voltage range of 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 2-2 Type of connection Terminals...
Page 36: Dimension Drawing
Line Connection Booksize 2.3 Basic Line Filter for Active Line Modules 2.3.4 Dimension Drawing Figure 2-3 Dimension drawing: Basic Line Filter for Active Line Modules (16 kW to 55 kW) Table 2-3 Dimensions: Basic Line Filter for Active Line Modules Basic Line Order number B [mm]...
Page 37: Wideband Line Filter For Active Line Modules
Line Connection Booksize 2.4 Wideband Line Filter for Active Line Modules Wideband Line Filter for Active Line Modules 2.4.1 Description The damping characteristics of Wideband Line Filters for Active Line Modules not only conform with the requirements of EMC standards for the frequency range of 150 kHz to 30 MHz but also include low frequencies as of 2 kHz.
Page 38: Safety Information
Line Connection Booksize 2.4 Wideband Line Filter for Active Line Modules 2.4.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter.
Page 39: Interface Description
Line Connection Booksize 2.4 Wideband Line Filter for Active Line Modules 2.4.3 Interface description Figure 2-4 Wideband Line Filters for Active Line Module (example: 16kW) Equipment Manuel for Booksize Power Modules 2-11 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 40: Line/Load Connection
Line Connection Booksize 2.4 Wideband Line Filter for Active Line Modules 2.4.3.1 Line/load connection A Wideband Line Filter for Active Line Modules is rated for a voltage range of 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 2-5 Type of connection Terminals...
Page 41: Dimension Drawing
Line Connection Booksize 2.4 Wideband Line Filter for Active Line Modules 2.4.4 Dimension drawing Figure 2-5 Dimension drawing: Wideband Line Filter for Active Line Modules Table 2-6 Dimensions: Wideband Line Filter For Active Line Order number a [mm] b [mm] c [mm] [mm] [mm]...
Page 42: Technical Specifications
Line Connection Booksize 2.5 Line filters for Smart Line Modules 2.4.5 Technical Specifications Table 2-7 Technical specifications: Wideband Line Filter for Active Line Modules 6SL3000 0BE21- 0BE23- 0BE25- 0BE28- 0BE31- unit 6AA0 6AA0 5AA0 0AA0 2AA0 Rated power Connection voltages: Supply voltage 3AC 380 -10% to 3AC 480 +10% (-15% <...
Page 43: Safety Information
Line Connection Booksize 2.5 Line filters for Smart Line Modules 2.5.2 Safety information Caution Line filters are only suitable for direct connection to TN systems. Danger The 100 mm clearances above and below the components must be observed. The mounting position must ensure that cool air flows vertically through the filter.
Page 44: Interface Description
Line Connection Booksize 2.5 Line filters for Smart Line Modules 2.5.3 Interface description 2.5.3.1 Overview Figure 2-6 Line filters for Smart Line Modules (example: 36 kW) Equipment Manuel for Booksize Power Modules 2-16 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 45: Line/Load Connection
Line Connection Booksize 2.5 Line filters for Smart Line Modules 2.5.3.2 Line/load connection Line filters for Smart Line Modules are rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% (-15% <1 min) at 47 Hz to 63 Hz. Table 2-8 Type of connection Terminals...
Page 46: Dimension Drawings
Line Connection Booksize 2.5 Line filters for Smart Line Modules 2.5.4 Dimension Drawings Figure 2-7 Dimension drawing: line filter for Smart Line Modules (5 and 10 kW) Table 2-9 Line filters for Smart Line Modules Line filters for Smart Line Modules Order number 5 kW 6SL3000-0HE15-0AAx...
Page 47: Technical Specifications
Line Connection Booksize 2.5 Line filters for Smart Line Modules Figure 2-8 Dimension drawing: line filters for Smart Line Modules (16 kW and 36 kW) Table 2-10 Dimension: line filters for Smart Line Modules Line filters for Order number B [mm] b [mm] a [mm] H [mm]...
Page 48: Line Reactors For Active Line Modules
Caution Only the line reactors described in this Equipment Manual must be used. Using line reactors not approved by SIEMENS for SINAMICS 6SL31: - The Line Modules may become damaged/faulty. - cause line reactions that can damage or destroy other loads powered from the same network.
Page 49: Connection Description
Line Connection Booksize 2.6 Line reactors for Active Line Modules 2.6.3 Connection description The line reactor is rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% at 47 Hz to 63 Hz. Figure 2-9 Line reactor (example: 16 kW) Equipment Manuel for Booksize Power Modules 2-21...
Page 50: Line/Load Connection
Line Connection Booksize 2.6 Line reactors for Active Line Modules 2.6.3.1 Line/load connection Table 2-12 Connection methods for line reactor Terminals Designations Line connection 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Active Line Modules 16 kW Screw terminal 16 mm 3–pin / 6 Nm* 36 kW...
Page 51: Dimension Drawing
Line Connection Booksize 2.6 Line reactors for Active Line Modules 2.6.4 Dimension drawing Figure 2-10 Dimension drawing: line reactor for Active Line Modules up to 55 kW Table 2-13 Dimensions of the line reactor for Active Line Modules Order number L [mm] W [mm] h [mm]...
Page 52: Technical Specifications
Line Connection Booksize 2.6 Line reactors for Active Line Modules Figure 2-11 Dimension drawing: line reactor for Active Line Modules as of 80 kW Table 2-14 Dimensions of the line reactor for Active Line Modules Order L [mm] W [mm] h1 [mm] h2 [mm] H [mm]...
Page 53: Line Reactors For Smart Line Modules
Caution Only the line reactors described in this Equipment Manual must be used. Using line reactors not approved by SIEMENS for SINAMICS 6SL31: - The Line Modules may become damaged/faulty. - cause line reactions that can damage or destroy other loads powered from the same network.
Page 54: Connection Description
Line Connection Booksize 2.7 Line reactors for Smart Line Modules 2.7.3 Connection description The line reactor is rated for a voltage range from 380 V 3AC -10% to 480 V 3AC +10% at 47 Hz to 63 Hz. Figure 2-12 Line reactors for Smart Line Modules (example: 36 kW) Equipment Manuel for Booksize Power Modules 2-26...
Page 55: Line/Load Connection
Line Connection Booksize 2.7 Line reactors for Smart Line Modules 2.7.3.1 Line/load connection Table 2-16 Connection methods for line reactor Terminals Designations Line connection 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Smart Line Modules 5 kW Screw terminal 4 mm 3-pin* 10 kW...
Page 56: Dimension Drawings
Line Connection Booksize 2.7 Line reactors for Smart Line Modules 2.7.4 Dimension Drawings Figure 2-13 Dimension drawing: line reactor for Smart Line Modules (5 and 10 KW) Table 2-17 Dimensions of the line filter for Smart Line Modules Order number W [mm] w [mm] H [mm]...
Page 57 Line Connection Booksize 2.7 Line reactors for Smart Line Modules Figure 2-14 Dimension drawing of line reactor for the Smart Line Module 16 kW Equipment Manuel for Booksize Power Modules 2-29 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 58 Line Connection Booksize 2.7 Line reactors for Smart Line Modules Figure 2-15 Dimension drawing of the line reactor for the Smart Line Module 36 kW Equipment Manuel for Booksize Power Modules 2-30 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 59: Technical Specifications
Line Connection Booksize 2.7 Line reactors for Smart Line Modules Table 2-18 Line reactor for the Smart Line Modules 16 kW and 36 kW Order number 6SL3000- 16 kW 0CE-21-6AA0 36 KW 0CE-23-6AA0 2.7.5 Technical specifications Table 2-19 Technical specifications of line reactors for Smart Line Modules 6SL3000 0CE15-0AA0 0CE21-0AA0...
Page 60: Line Connection Variations
Line Connection Booksize 2.8 Line connection variations Line connection variations 2.8.1 Methods of line connection A distinction is made between: • Direct operation of the line connection components on the supply • Operation of the Line Connection Components via an Autotransformer •...
Page 61 Line Connection Booksize 2.8 Line connection variations Figure 2-16 Overview of line connection variants Equipment Manuel for Booksize Power Modules 2-33 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 62: Operation Of The Line Connection Components On The Supply Network
Line Connection Booksize 2.8 Line connection variations 2.8.2 Operation of the line connection components on the supply network The SINAMICS S booksize drive system is rated for direct operation on TN, TT, and IT supply systems with a nominal voltage of 3AC 380 V to 3AC 480 V. Operation with a line filter is only permitted for a TN supply system.
Page 63: Operation Of The Line Connection Components Via An Autotransformer
Line Connection Booksize 2.8 Line connection variations 2.8.3 Operation of the line connection components via an autotransformer An autotransformer can be used for voltage adaptation in the range up to 3AC 480 V +10%. Caution To ensure safe electrical separation, an isolating transformer must be installed with voltages greater than 3AC 480 V +10%.
Page 64 Line Connection Booksize 2.8 Line connection variations Figure 2-18 Autotransformer Equipment Manuel for Booksize Power Modules 2-36 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 65: Operation Of The Line Connection Components Via An Isolating Transformer
Line Connection Booksize 2.8 Line connection variations 2.8.4 Operation of the line connection components via an isolating transformer The isolating transformer converts the network configuration of the system (e.g. IT/TT system) to a TN system. Additional voltage adaptation to the permissible voltage tolerance range is possible.
Page 66 Line Connection Booksize 2.8 Line connection variations Figure 2-19 Isolating transformer Equipment Manuel for Booksize Power Modules 2-38 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 67: Line Connection Via A Ground-Fault Circuit Interrupter
Line Connection Booksize 2.8 Line connection variations 2.8.5 Line connection via a ground-fault circuit interrupter In addition to protection measures against hazardous shock current (e.g. overcurrent trip), selectively tripping AC/DC-sensitive residual-current circuit-breakers can be used. Note A direct connection to a power system with selectively tripping AC/DC-sensitive residual- current circuit-breakers is only possible with the 5 kW, 10 kW, 16 kW and 36 kW Line Modules because suitable residual-current devices with higher ratings are not available as qualified products.
Page 68 35ms delay time between closing and opening individual main contacts. Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-breakers to EN 50178, type 5SZ (e.g. 5SZ6 468–0KG00 or 5SZ6468–0KG30 with auxiliary disconnector (1NC/1NO) for rated current 63 A, rated fault current 0.3 A) (see also catalog CA01).
Page 69: Line Modules Booksize
Line Modules Booksize Introduction Line Modules generate a DC voltage that is used to power the Motor Modules from the connected supply voltage. The Active Line Modules and Smart Line Modules (16 and 36 kW) are equipped with DRIVE- CLiQ interfaces so that they can be connected to the Control Unit. The Smart Line Modules (5 and 10 kW) must be connected to the Control Unit via terminals.
Page 70 Line Modules Booksize 3.1 Introduction General characteristics of the Line Modules • Connection voltage: 3AC 380 V -10% to 3AC 480 V +10% (-15% <1 min) (47 to 63 Hz) • Suitable for TN, TT, and IT supply systems • 100% regenerative feedback capability •...
Page 71: Active Line Modules With Internal Air Cooling
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Active Line Modules with Internal Air Cooling 3.2.1 Description The Motor Modules are connected to the power supply network via the Active Line Modules which provide the Motor Modules with a constant DC link voltage. This ensures that they are not influenced by network fluctuations.
Page 72: Safety Information
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 73 350 m in Active mode and 560 m in Smart mode. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Caution The ratio of the short-circuit power to the rated power of the Line Module must be ≥ 70.
Page 74: Interface Description
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3 Interface description 3.2.3.1 Overview Figure 3-2 Active line module with internal air cooling (example: 16 kW) Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 75: Connection Example
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3.2 Connection example Ext. 24 V X200 X201 X202 +Temp -Temp Active line EP +24 V module EP M 24 V DC 3)4) READY DC LINK Figure 3-3 Connection example of Active Line Module Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 76: X1 Line Connection
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3.3 X1 line connection Table 3-1 Terminal block X1 Active Line Module 16 kW Terminal Technical specifications Max. connection voltage: 3AC 480 V +10 at 47 Hz to 63 Hz Max.
Page 77: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-3 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 78: Ep Terminals X21
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3.5 EP terminals X21 Table 3-4 Terminal block X21 Terminal Name Technical specifications Reserved, do not use Reserved, do not use EP +24 V (Enable Pulses) Voltage 24 V DC Current consumption: 10 mA EP M (Enable Pulses) Isolated input...
Page 79: X24 24 V Terminal Adapter
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.3.6 X24 24 V terminal adapter Table 3-5 Terminal block X24 Terminal Name Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard Max.
Page 80: Dimension Drawing
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.4 Dimension drawing Figure 3-4 Dimension drawing of Active Line Module with internal air cooling (16 kW) Table 3-7 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches) w [mm] (inches)
Page 81 Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Figure 3-5 Dimension drawing of Active Line Module with internal air cooling (36 kW and 55 kW) Table 3-8 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches) w [mm] (inches)
Page 82 Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Figure 3-6 Dimension drawing of Active Line Modules with internal air cooling (80 kW and 120 kW) Table 3-9 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches) w [mm] (inches)
Page 83: Installation
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.5 Installation Installing the fan on Active Line Modules (80 kW and 120 kW) Figure 3-7 Installing the fan for 300 mm modules 1) Secure with M6 / 6 Nm screws 2) Connect the power supply for the fan Equipment Manuel for Booksize Power Modules 3-15...
Page 84 Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching Remove the holder.
Page 85: Electrical Connection
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.6 Electrical connection Figure 3-8 Busbar connections for booksize components Equipment Manuel for Booksize Power Modules 3-17 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 86: Technical Specifications
Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling 3.2.7 Technical specifications Table 3-10 Technical specifications of Active Line Modules Internal air cooling 6SL3130– 7TE21– 7TE23– 7TE25– 7TE28– 7TE31– 6AAx 6AAx 5AAx 0AAx 2AAx Rated power Supply: Rated power (S1) kW (Pn) Power rating (S6-40%) kW (Ps6)
Page 87 Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Internal air cooling 6SL3130– 7TE21– 7TE23– 7TE25– 7TE28– 7TE31– 6AAx 6AAx 5AAx 0AAx 2AAx Rated power Rated voltage for rated data 3 AC 380 V Weight 1 The specified values apply to 380 V 2 For an overview, see the power loss tables in Cabinet Design.
Page 88 Line Modules Booksize 3.2 Active Line Modules with Internal Air Cooling Derating as a function of the ambient temperature Figure 3-10 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-11 Derating as a function of the installation altitude Equipment Manuel for Booksize Power Modules 3-20 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 89: Active Line Modules With External Air Cooling
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Active Line Modules with External Air Cooling 3.3.1 Description The Motor Modules are connected to the power supply network via the Active Line Modules with external air cooling, which provide the Motor Modules with a constant DC link voltage. This ensures that they are not influenced by network fluctuations.
Page 90: Safety Information
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.2 Safety Information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 91 The total length of all the power cables (motor supply cables and DC link cables) must not exceed 350 m in active mode. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Notice The external air cooling can cause the fans and the heat sink to become heavily contaminated, which may trigger the temperature monitor in the power section.
Page 92: Interface Description
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3 Interface description 3.3.3.1 Overview Figure 3-12 Active line module with external air cooling (example: 16 kW) Equipment Manuel for Booksize Power Modules 3-24 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 93: Connection Example
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3.2 Connection example Ext. 24 V X200 X201 X202 +Temp -Temp Active line EP +24 V module EP M 24 V DC 3)4) READY DC LINK Figure 3-13 Connection example of Active Line Module Equipment Manuel for Booksize Power Modules 3-25 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 94: Line Connection
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3.3 Line connection Table 3-11 Terminal block X1 Active Line Module 16 kW Terminal Technical specifications Supply voltage: 3AC 480 V +10% (-15% < 1 min) at 47 Hz to 63 Hz Max.
Page 95: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-13 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 96: Ep Terminals X21
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3.5 EP terminals X21 Table 3-14 Terminal block X21 Terminal Name Technical specifications Reserved, do not use Reserved, do not use EP +24 V (Enable Pulses) Voltage 24 V DC Current consumption: 10 mA EP M (Enable Pulses) Isolated input...
Page 97 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.3.7 Meaning of the LEDs on the active line module Table 3-16 Meaning of the LEDs on the Line Module Color State Description Electronics power supply outside permissible tolerance range.
Page 98: Dimension Drawings
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.4 Dimension Drawings Figure 3-14 Dimension drawing of Active Line Module with external air cooling (16 kW) Table 3-17 Dimensions of Active Line Module with external air cooling (16 kW) Line Module type Order number W [mm]...
Page 99 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-15 Dimension drawing of active line with external air cooling (36 kW, 55 kW, 80 kW, and 120 kW) Table 3-18 Dimensions of Active Line Modules with external air cooling (36 kW, 55 kW, 80 kW, and 120 kW) Line Module type Order number W [mm] (inches) w [mm] (inches)
Page 100: Installation
3.3 Active Line Modules with External Air Cooling 3.3.5 Installation Figure 3-16 Example: installing the Power Module with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC CoC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany E-mail: cc.cabinetcooling@siemens.com...
Page 101 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-17 Installation openings for the Power Module with external air cooling (50 mm to 200 mm) Equipment Manuel for Booksize Power Modules 3-33 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 102 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-18 Installation openings for the Power Module with external air cooling (300 mm) Table 3-19 Dimensions of the installation openings for the Power Module with external air cooling Module width W [mm] (inches) w1 [mm] (inches)
Page 103 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-19 Example: mounting plate with a drive line-up When installing the module, you must ensure that the module seal is tight all round. The cross-pieces must be sufficiently stable. If required, we recommend that you reinforce the cross-pieces for the recesses.
Page 104 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-20 Example 1: installation in cabinet with mounting plate Equipment Manuel for Booksize Power Modules 3-36 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 105 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Figure 3-21 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 106 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching Remove the holder.
Page 107: Electrical Connection
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.6 Electrical connection Figure 3-22 Busbar connections for booksize components Equipment Manuel for Booksize Power Modules 3-39 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 108: Technical Specifications
Line Modules Booksize 3.3 Active Line Modules with External Air Cooling 3.3.7 Technical specifications Table 3-20 Technical specifications for Active Line Modules with external air cooling Internal air cooling 6SL3131– 7TE21– 7TE23– 7TE25– 7TE28– 7TE31- 6AAx 6AAx 5AAx 0AAx 2AAx Rated power Supply: Rated power (S1)
Page 109 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Rated duty cycles of Active Line Modules Figure 3-23 Rated duty cycles of Active Line Modules Equipment Manuel for Booksize Power Modules 3-41 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 110 Line Modules Booksize 3.3 Active Line Modules with External Air Cooling Derating as a function of the ambient temperature Figure 3-24 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-25 Derating as a function of the installation altitude Equipment Manuel for Booksize Power Modules 3-42 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 111: Smart Line Modules (5 Kw And 10 Kw) With Internal Air Cooling
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.1 Description The Smart Line Module (SLM) is an unregulated line infeed/feedback unit. The SLM supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 112: Safety Information
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.2 Safety Information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 113 Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling Danger In a supply system without regenerative feedback capability (e.g. diesel generator), the regenerative feedback capability of the Smart Line Module must be deactivated by means of a jumper between terminals X22.1 and X22.2.
Page 114: Interface Description
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3 Interface Description 3.4.3.1 Overview Figure 3-26 Smart line module with internal air cooling (example 5 kW) Equipment Manuel for Booksize Power Modules 3-46 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 115: Connection Example
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3.2 Connection example Figure 3-27 Connection example of Smart Line Module Equipment Manuel for Booksize Power Modules 3-47 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 116: X1 Line Connection
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3.3 X1 line connection Table 3-21 Terminal block X1 of Smart Line Module (5 kW and 10 kW) Terminal Technical specifications Max. connection voltage: 3AC 480 V +10 at 47 Hz to 63 Hz Max.
Page 117: X21 Terminals: Smart Line Module
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3.4 X21 terminals: smart line module Table 3-22 Terminal block X21 Terminal Name Technical specifications DO: Ready Checkback: Smart Line Module ready The signal switches to high level when the following conditions have been met: Electronics power supply (X24) OK •...
Page 118: X22 Terminals: Smart Line Module
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3.5 X22 terminals: smart line module Table 3-23 Terminal block X22 Terminal Name Technical specifications 24 V power supply Electronics power supply for controlling digital inputs X22.2 and 3.
Page 119: Meaning Of The Leds On The Smart Line Module
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.3.7 Meaning of the LEDs on the smart line module Table 3-25 Meaning of the LEDs on the Smart Line Module Color State Description READY Green Continuous...
Page 120: Dimension Drawing
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.4 Dimension Drawing Figure 3-28 Dimension drawing of Smart Line Module (5 kW und 10 kW) with internal air cooling Table 3-26 Dimensions of Smart Line Module (5 kW und 10 kW) with internal air cooling Line Module type Order number W [mm] (inches)
Page 121: Installation
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.5 Installation Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 122: Electrical Connection
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.6 Electrical Connection Figure 3-29 Busbar connections for booksize components Equipment Manuel for Booksize Power Modules 3-54 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 123: Technical Specifications
Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling 3.4.7 Technical Specifications Table 3-27 Technical specifications for Smart Line Modules in booksize format with internal air cooling Internal air cooling 6SL3130– 6AE15–0AAx 6AE21–0AAx Rated power Supply: Rated power (S1)
Page 124 Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling Rated duty cycles of Smart Line Modules 4 min 0.4 Pn 0.4 Pn 10 s 10 min 60 s S6 load cycle with prior loading Peak power duty cycle with prior loading 0.2 s 10 s...
Page 125 Line Modules Booksize 3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling Derating as a function of the ambient temperature Permissible output power [°C] Ambient temperature Figure 3-31 Derating as a function of the ambient temperature Derating as a function of the installation altitude Permissible output power 1000...
Page 126: Smart Line Modules (16 Kw And 36 Kw) With Internal Air Cooling
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.1 Description The Smart Line Module (SLM) is an unregulated line infeed/feedback unit. The SLM supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 127: Safety Information
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.2 Safety Information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 128 Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Danger In a supply system without regenerative feedback capability (e.g. diesel generator), the regenerative feedback capability of the Smart Line Module must be deactivated by means of a jumper between terminals X22.1 and X22.2.
Page 129: Interface Description
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3 Interface description 3.5.3.1 Overview Figure 3-33 Smart Line Module with internal air cooling (example 16 kW) Equipment Manuel for Booksize Power Modules 3-61 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 130 Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Figure 3-34 Smart Line Module with internal air cooling (example 36 kW) Equipment Manuel for Booksize Power Modules 3-62 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 131: Connection Example
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3.2 Connection example Figure 3-35 Connection example: Smart Line Module (16 kW and 36 kW) Equipment Manuel for Booksize Power Modules 3-63 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 132: X1 Line Connection
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3.3 X1 line connection Table 3-28 Terminal block X1 Smart Line Module 16 kW Terminal Technical specifications Supply voltage: 3AC 480 V +10% (-15% < 1 min) at 47 Hz to 63 Hz Max.
Page 133: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-30 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...
Page 134: Ep Terminals X21
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3.5 EP terminals X21 Table 3-31 Terminal block X21 Terminal Name Technical specifications Reserved, do not use Reserved, do not use EP +24 V (Enable Pulses) Voltage 24 V DC Current consumption: 10 mA EP M (Enable Pulses)
Page 135: Meaning Of The Leds On The Smart Line Module
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.3.7 Meaning of the LEDs on the Smart Line Module Table 3-33 Meaning of the LEDs on the Line Module Color State Description Electronics power supply outside permissible tolerance range.
Page 136: Dimension Drawings
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.4 Dimension Drawings Figure 3-36 Dimension drawing of the Smart Line Module (16 kW) with internal air cooling Table 3-34 Dimensions of Smart Line Module with internal air cooling Smart Line Module Order number W [mm] (inches)
Page 137 Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Figure 3-37 Dimension drawing of the Smart Line Module (36 kW) with internal air cooling Table 3-35 Dimensions of Smart Line Module with internal air cooling Smart Line Module Order number W [mm] (inches)
Page 138: Installation
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.5 Installation Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 139: Electrical Connection
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.6 Electrical Connection Figure 3-38 Busbar connections for booksize components Equipment Manuel for Booksize Power Modules 3-71 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 140: Technical Specifications
Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling 3.5.7 Technical specifications Table 3-36 Technical specifications for Smart Line Modules in booksize format with internal air cooling Internal air cooling 6SL3130– 6TE21-6ABx 6TE23-6ABx Rated power Supply: Rated power (S1)
Page 141 Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Rated duty cycles of Smart Line Modules Figure 3-39 Rated duty cycles of Smart Line Modules Derating as a function of the ambient temperature Figure 3-40 Derating as a function of the ambient temperature Equipment Manuel for Booksize Power Modules...
Page 142 Line Modules Booksize 3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling Derating as a function of the installation altitude Figure 3-41 Derating as a function of the installation altitude Equipment Manuel for Booksize Power Modules 3-74 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 143: Smart Line Modules (5 Kw And 10 Kw) With External Air Cooling
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.1 Description The Smart Line Module (SLM) is an unregulated line infeed/feedback unit. The SLM supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 144: Safety Information
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.2 Safety Information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 145 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Danger In a supply system without regenerative feedback capability (e.g. diesel generator), the regenerative feedback capability of the Smart Line Module must be deactivated by means of a jumper between terminals X22.1 and X22.2.
Page 146: Interface Description
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3 Interface description 3.6.3.1 Overview Figure 3-42 Smart Line Module with external air cooling (example 5 kW) Equipment Manuel for Booksize Power Modules 3-78 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 147: Connection Example
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3.2 Connection example Figure 3-43 Connection example of Smart Line Module Equipment Manuel for Booksize Power Modules 3-79 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 148: X1 Line Connection
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3.3 X1 line connection Table 3-37 Terminal block X1 of Smart Line Module (5 kW and 10 kW) Terminal Technical specifications Max. connection voltage: 3AC 480 V +10 at 47 Hz to 63 Hz Max.
Page 149: X21 Terminals: Smart Line Module
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3.4 X21 terminals: smart line module Table 3-38 Terminal block X21 Terminal Name Technical specifications DO: Ready Checkback: Smart Line Module ready The signal switches to high level when the following conditions have been met: Electronics power supply (X24) OK •...
Page 150: X22 Terminals: Smart Line Module
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3.5 X22 terminals: smart line module Table 3-39 Terminal block X22 Terminal Name Technical specifications 24 V power supply Electronics power supply for controlling digital inputs X22.2 and 3.
Page 151: Meaning Of The Leds On The Smart Line Module
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.3.7 Meaning of the LEDs on the smart line module Table 3-41 Meaning of the LEDs on the Smart Line Module Color State Description READY Green Continuous...
Page 152: Dimension Drawing
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.4 Dimension Drawing Figure 3-44 Dimension drawing of Smart Line Module (5 kW und 10 kW) with external air cooling Table 3-42 Dimensions of Smart Line Module (5 kW und 10 kW) with external air cooling Line Module type Order number W [mm] (inches)
Page 153: Installation
3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.5 Installation Figure 3-45 Example: installing the Power Module with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC CoC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany E-mail: cc.cabinetcooling@siemens.com...
Page 154 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Figure 3-46 Installation openings for the Power Module with external air cooling (50 mm to 200 mm) Table 3-43 Dimensions of the installation openings for the Power Module with external air cooling Module width W [mm] (inches) w1 [mm] (inches)
Page 155 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Figure 3-47 Example: mounting plate with a drive line-up When installing the module, you must ensure that the module seal is tight all round. The cross-pieces must be sufficiently stable.
Page 156 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Figure 3-48 Example 1: installation in cabinet with mounting plate Equipment Manuel for Booksize Power Modules 3-88 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 157 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Figure 3-49 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 158 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 159: Electrical Connection
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.6 Electrical Connection Figure 3-50 Busbar connections for booksize components Equipment Manuel for Booksize Power Modules 3-91 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 160: Technical Specifications
Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling 3.6.7 Technical Specifications Table 3-44 Technical specifications for Smart Line Modules in booksize format with external air cooling Internal air cooling 6SL3131– 6AE15–0AAx 6AE21–0AAx Rated power Supply: Rated power (S1)
Page 161 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Rated duty cycles of Smart Line Modules Figure 3-51 Rated duty cycles of Smart Line Modules Equipment Manuel for Booksize Power Modules 3-93 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 162 Line Modules Booksize 3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling Derating as a function of the ambient temperature Permissible output power [°C] Ambient temperature Figure 3-52 Derating as a function of the ambient temperature Derating as a function of the installation altitude Permissible output power 1000...
Page 163: Motor Modules Booksize
Motor Modules Booksize Introduction The motor modules in the SINAMICS S system in “booksize” format are inverters. The control information is generated in the control unit and distributed to the individual motor modules via DRIVE-CLiQ. Depending on the type (single or double), each motor module has one or two DRIVE-CLiQ interfaces for connecting the motor encoder evaluation (sensor modules).
Page 164: Motor Modules With Internal Air Cooling
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Characteristics of the motor modules: • Single type from 3 A to 200 A • Double type from 2x3 A to 2x18 A • Internal/external air cooling • Short-circuit/ground-fault-proof • Integrated DC link and electronics current busbar connection •...
Page 165: Safety Information
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 166 PE potential to prevent capacitive cross-talk charges. Non-observance can cause lethal shock voltages. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Note A regulated DC power supply is required to operate motors with a built-in holding brake. The voltage is supplied via the internal 24 V busbars.
Page 167: Interface Description
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.3 Interface description 4.2.3.1 Overview Figure 4-2 Example: double motor module with internal air cooling (2 x 3 A) Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 168: Connection Examples
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.3.2 Connection Examples Figure 4-3 Connection example of Motor Modules 3 A to 30 A and 2x3 A to 2x18 A Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 169: Motor/Brake Connection
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling X200 X201 Motor module X202 DRIVE-CLiQ socket 2 +Temp -Temp READY EP +24 V DC LINK EP M1 1) Required if the Safety function is active 2) Additionally for motor modules 132 A to 200 A 3) Contact via shield plate mm_large_connection_example.vsd Figure 4-4...
Page 170 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Table 4-2 Terminal block Single Motor Module 45 A to 200 A Terminals Technical specifications 45 A to 60 A: Threaded bolt M6/6 Nm 85 A: Threaded bolt M8/13 Nm 132 A to 200 A: Threaded bolt M8/13 Nm + (BR+)
Page 171: X21/X22 Ep Terminals/Temperature Sensor Connection Motor Module
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.3.4 X21/X22 EP terminals/temperature sensor connection motor module Table 4-3 Terminal block X21/X22 Terminal Function Technical specifications +Temp Temperature sensor connection KTY84–1C130/PTC -Temp EP +24 V (Enable Pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (Enable Pulses) Isolated input...
Page 172: Meaning Of The Leds On The Motor Module
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.3.6 Meaning of the LEDs on the motor module Table 4-5 Meaning of the LEDs on the Motor Module Color State Description Electronics power supply outside permissible tolerance range. Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Page 173: Dimension Drawings
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.4 Dimension drawings Figure 4-5 Dimension drawing of motor module with internal air cooling (3 A to 30 A and 2 x 3 A to 2 x 18 A) Equipment Manuel for Booksize Power Modules 4-11 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 174 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Table 4-6 Dimensions of motor module with internal air cooling (3 A to 30 A and 2 x 3 A to 2 x 18 A) Motor module type Order number W [mm] [mm] [mm]...
Page 175 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Figure 4-6 Dimension drawing of motor module with internal air cooling (45 A to 85 A) Table 4-7 Dimensions of motor module with internal air cooling (45 A to 85 A) Motor module type Order number W [mm] (inches)
Page 176 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Figure 4-7 Dimension drawing of motor module with internal air cooling (132 A and 200 A) Table 4-8 Dimensions of motor module with internal air cooling (132 A and 200 A) Motor module type Order number W [mm] (inches)
Page 177: Installation
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.5 Installation Figure 4-8 Installing the fan for 300 mm modules 1) Secure with M6 / 6 Nm screws 2) Connect the power supply for the fan Equipment Manuel for Booksize Power Modules 4-15 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 178: Electrical Connection
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.6 Electrical connection Shield contact for the terminals Figure 4-9 Shield contact for the terminals (1) Shield contact: Weidmüller, order no. KLBÜ 3-8 SC Internet address: Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules 4-16 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 179: Technical Specifications
Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling 4.2.7 Technical specifications Table 4-9 Technical specifications for Single Motor Modules booksize (3 to 30 A) Internal air cooling 6SL3120– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AAx 0AAx 0AAx 8AAx 0AAx Rated current Voltage Power supply:...
Page 180 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Table 4-10 Technical specifications for Single Motor Modules booksize (45 to 200 A) Internal air cooling 6SL3120– 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-3AAx 1TE32-0AAx Rated current Voltage Power supply: DC link voltage 510 –...
Page 181 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Table 4-11 Technical specifications for Double Motor Modules booksize (2x3 to 2x18A) Internal air cooling 6SL3120- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Rated current 2x18 Voltage Power supply: DC link voltage 510 – 750 Electronics power supply 24 (20.4 - 28.8) Output voltage...
Page 182 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Rated duty cycles of Motor Modules booksize Figure 4-10 Peak current duty cycle with prior loading Figure 4-11 Peak current duty cycle without prior loading Figure 4-12 S6 current duty cycle with prior loading Equipment Manuel for Booksize Power Modules 4-20 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 183 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Figure 4-13 S6 peak current duty cycle with prior loading Figure 4-14 Current duty cycle with prior loading Figure 4-15 Current duty cycle with prior loading Equipment Manuel for Booksize Power Modules 4-21 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 184 Motor Modules Booksize 4.2 Motor Modules with Internal Air Cooling Derating as a function of the ambient temperature Figure 4-16 Derating as a function of the ambient temperature Derating as a function of the pulse frequency Figure 4-17 Derating as a function of the pulse frequency Equipment Manuel for Booksize Power Modules 4-22 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 185: Motor Module With External Air Cooling
Motor Modules Booksize 4.3 Motor Module with external air cooling Derating as a function of the installation altitude Figure 4-18 Derating as a function of the installation altitude Motor Module with external air cooling 4.3.1 Description A Motor Module with external air cooling is a power unit (inverter) that provides the power supply for the connected motor(s).
Page 186: Safety Information
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.2 Safety Information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 187 PE potential to prevent capacitive cross-talk charges. Non-observance can cause lethal shock voltages. Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Notice The external air cooling can cause the fans and the heat sink to become heavily contaminated, which may trigger the temperature monitor in the power section.
Page 188: Interface Description
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3 Interface description 4.3.3.1 Overview Figure 4-19 Example: single motor module with external air cooling (5 A) Equipment Manuel for Booksize Power Modules 4-26 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 189: Connection Examples
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.2 Connection Examples Figure 4-20 Connection example of Motor Modules 3 A to 30 A and 2x3 A to 2x18 A Equipment Manuel for Booksize Power Modules 4-27 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 190: Motor/Brake Connection
Motor Modules Booksize 4.3 Motor Module with external air cooling X200 X201 Motor module X202 DRIVE-CLiQ socket 2 +Temp -Temp READY EP +24 V DC LINK EP M1 1) Required if the Safety function is active 2) Additionally for motor modules 132 A to 200 A 3) Contact via shield plate mm_large_connection_example.vsd Figure 4-21...
Page 191 Motor Modules Booksize 4.3 Motor Module with external air cooling Table 4-13 Terminal block Single Motor Module 45 A to 200 A Terminals Technical specifications 45 A to 60 A: Threaded bolt M6/6 Nm 85 A: Threaded bolt M8/13 Nm 132 A to 200 A: Threaded bolt M8/13 Nm + (BR+)
Page 192: X21/X22 Ep Terminals/Temperature Sensor Connection Motor Module
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.4 X21/X22 EP terminals/temperature sensor connection motor module Table 4-14 Terminal block X21/X22 Terminal Function Technical specifications +Temp Temperature sensor connection KTY84–1C130/PTC -Temp EP +24 V (Enable Pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (Enable Pulses) Isolated input...
Page 193: Meaning Of The Leds On The Motor Module
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.6 Meaning of the LEDs on the motor module Table 4-16 Meaning of the LEDs on the Motor Module Color State Description Electronics power supply outside permissible tolerance range. Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Page 194: Dimension Drawing
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.4 Dimension Drawing Figure 4-22 Dimension drawing of Motor Module with external air cooling (3 A to 30 A) Table 4-17 Dimensions of Motor Module with external air cooling (3 A to 30 A) Motor Module type Order number W [mm]...
Page 195 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-23 Dimension drawing of Motor Module with external air cooling (45 A, 60 A, and 85 A) Table 4-18 Dimensions of Motor Module with external air cooling (45 A, 60 A, and 85 A) Motor Module type Order number W [mm]...
Page 196 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-24 Dimension drawing of Motor Module with external air cooling (132 A and 200 A) Table 4-19 Dimensions of Motor Module with external air cooling (132 A and 200 A) Motor Module type Order number W [mm]...
Page 197 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-25 Dimension drawing of fan for Motor Modules with external air cooling (132 A and 200 A) Equipment Manuel for Booksize Power Modules 4-35 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 198: Installation
4.3 Motor Module with external air cooling 4.3.5 Installation Figure 4-26 Example: installing the Power Module with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC CoC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany E-mail: cc.cabinetcooling@siemens.com...
Page 199 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-27 Installation openings for the Power Module with external air cooling (50 mm to 200 mm) Equipment Manuel for Booksize Power Modules 4-37 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 200 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-28 Installation openings for the Power Module with external air cooling (300 mm) Table 4-20 Dimensions of the installation openings for the Power Module with external air cooling Module width W [mm] (inches) w1 [mm] (inches) w2 [mm] (inches)
Page 201 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-29 Example: mounting plate with a drive line-up When installing the module, you must ensure that the module seal is tight all round. The cross-pieces must be sufficiently stable. If required, we recommend that you reinforce the cross-pieces for the recesses.
Page 202 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-30 Example 1: installation in cabinet with mounting plate Equipment Manuel for Booksize Power Modules 4-40 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 203 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-31 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 204 Motor Modules Booksize 4.3 Motor Module with external air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching Remove the holder.
Page 205: Electrical Connection
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.6 Electrical connection Shield contact for the terminals Figure 4-32 Shield contact for the terminals (1) Shield contact: Weidmüller, order no. KLBÜ 3-8 SC Internet address: Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules 4-43 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 206: Technical Specifications
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.7 Technical specifications Table 4-21 Technical specifications for Single Motor Modules booksize (3 to 30 A) External air cooling 6SL3121– 1TE13-0AAx 1TE15-0AAx 1TE21–0AAx 1TE21–8AAx 1TE23-0AAx Rated current Voltage Supply: DC link voltage 510 –...
Page 207 Motor Modules Booksize 4.3 Motor Module with external air cooling Table 4-22 Technical specifications for Single Motor Modules booksize (45 to 200 A) External air cooling 6SL3121– 1TE24- 1TE26- 1TE28- 1TE31- 1TE32- 5AAx 0AAx 5AAx 3AAx 0AAx Rated current Voltage Supply: DC link voltage 510 –...
Page 208 Motor Modules Booksize 4.3 Motor Module with external air cooling Table 4-23 Technical specifications for Double Motor Modules booksize (2x3 to 2x18A) External air cooling 6SL3121- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Rated current 2x18 Voltage Supply: DC link voltage 510 – 750 Electronics power supply 24 (20.4 - 28.8) Output voltage...
Page 209 Motor Modules Booksize 4.3 Motor Module with external air cooling Rated duty cycles of Motor Modules booksize Figure 4-33 Peak current duty cycle with prior loading Figure 4-34 Peak current duty cycle without prior loading Figure 4-35 S6 current duty cycle with prior loading Equipment Manuel for Booksize Power Modules 4-47 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 210 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-36 S6 peak current duty cycle with prior loading Figure 4-37 Current duty cycle with prior loading Figure 4-38 Current duty cycle with prior loading Equipment Manuel for Booksize Power Modules 4-48 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 211 Motor Modules Booksize 4.3 Motor Module with external air cooling Derating as a function of the ambient temperature Figure 4-39 Derating as a function of the ambient temperature Derating as a function of the pulse frequency Figure 4-40 Derating as a function of the pulse frequency Equipment Manuel for Booksize Power Modules 4-49 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 212 Motor Modules Booksize 4.3 Motor Module with external air cooling Derating as a function of the installation altitude Figure 4-41 Derating as a function of the installation altitude Equipment Manuel for Booksize Power Modules 4-50 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 213: Dc Link Components Booksize
DC link components Booksize Braking Module Booksize 5.1.1 Description A braking module (and an external braking resistor) is required to bring drives to a controlled stop in the event of a line failure (e.g. emergency retraction or EMERGENCY OFF category 1) or to limit the DC link voltage during short-time regeneration if, for example, the regenerative capability of the line module has been deactivated or has not been dimensioned sufficiently.
Page 214: Safety Information
DC link components Booksize 5.1 Braking Module Booksize 5.1.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 215: Interface Description
DC link components Booksize 5.1 Braking Module Booksize 5.1.3 Interface description 5.1.3.1 Overview Figure 5-1 Interface description of braking module Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 216: Connection Example
DC link components Booksize 5.1 Braking Module Booksize 5.1.3.2 Connection example Figure 5-2 Connection example of braking module Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 217: Braking Resistor Connection X1
The pre-warning for I*t monitoring is output as a high level on reaching 80% of the maximum braking resistor ON time. Only braking resistors approved by Siemens for this component are identified automatically. Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 218: Meaning Of The Leds On The Braking Module
DC link components Booksize 5.1 Braking Module Booksize 5.1.3.5 Meaning of the LEDs on the braking module Table 5-3 Meaning of the LEDs on the braking module Color State Description Electronics power supply outside permissible tolerance range. READY Green Continuous The component is ready for operation.
Page 219: Dimension Drawing
DC link components Booksize 5.1 Braking Module Booksize 5.1.4 Dimension drawing Figure 5-3 Dimension drawing of the braking module Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 220: Mounting
DC link components Booksize 5.1 Braking Module Booksize 5.1.5 Mounting Figure 5-4 Methods of installing braking modules with/without spacer elements Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 221: Technical Specifications
DC link components Booksize 5.1 Braking Module Booksize 5.1.6 Technical specifications Table 5-4 Technical Specifications Braking module booksize Voltages Supply: DC link voltage 510 - 750 ON threshold Electronics power supply 24 (20.4 - 28.8) Electronics current consumption (at 24 V DC) 26 V DC busbar current carrying capacity 26 V DC busbar...
Page 222: Braking Resistors
DC link components Booksize 5.2 Braking resistors Braking resistors Figure 5-5 Dimension drawings of braking resistors Caution The surface temperature of the braking resistors may exceed 80 °C. Equipment Manuel for Booksize Power Modules 5-10 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 223 DC link components Booksize 5.2 Braking resistors Figure 5-6 Duty cycle for braking resistors T [s] period duration of braking duty cycle A [s] load duration [W] continuous braking power of braking resistor [W] peak braking power of braking resistor Table 5-5 Example of duty cycles Unit...
Page 224: Capacitor Module
DC link components Booksize 5.3 Capacitor Module Capacitor Module 5.3.1 Description Capacitor modules are used to increase the DC link capacitance to bridge momentary power losses. Capacitor modules are connected to the DC link voltage via the integrated DC link busbars. Capacitor modules function autonomously.
Page 225: Interface Description
DC link components Booksize 5.3 Capacitor Module 5.3.3 Interface description 5.3.3.1 Overview Figure 5-7 Interface description of the capacitor module Equipment Manuel for Booksize Power Modules 5-13 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 226: Dimension Drawing
DC link components Booksize 5.3 Capacitor Module 5.3.4 Dimension Drawing Figure 5-8 Dimension drawing of the capacitor module Equipment Manuel for Booksize Power Modules 5-14 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 227: Installation
DC link components Booksize 5.3 Capacitor Module 5.3.5 Installation Figure 5-9 Installing a capacitor module with/without spacer elements The capacitor module can be attached to the cabinet with or without spacer elements. Equipment Manuel for Booksize Power Modules 5-15 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 228: Technical Specifications
DC link components Booksize 5.3 Capacitor Module 5.3.6 Technical Specifications Table 5-7 Technical Specifications Capacitor Module Electronics power supply 24 (20.4 - 28.8) DC link voltage 510 - 750 Capacitance μF 4000 24 V DC busbar current carrying capacity DC link busbar current carrying capacity Power loss Weight...
Page 229: Control Supply Module (Csm)
DC link components Booksize 5.4 Control Supply Module (CSM) Control Supply Module (CSM) 5.4.1 Description The Control Supply Module (CSM) provides a 24 V DC power supply via the power system or DC link. In this way, controlled emergency retraction movements can be made in the event of a power failure, for example, provided that the DC link voltage is available.
Page 230: Safety Information
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.2 Safety Information Danger This component is equipped with two supply circuits. After disconnecting all the supply circuits, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 231: Interface Description
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.3 Interface description 5.4.3.1 Overview 24 V terminal adapter Spacer Release for protective cover Electronics power supply Protective cover DC link busbars LEDs Rating plate Line connection Protective earth connection M5 / 3Nm Figure 5-10 Interface description: control supply module Equipment Manuel for Booksize Power Modules...
Page 232: Connection Example
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.3.2 Connection example Figure 5-11 Connection example of Control Supply Module 1 Permissible types: a) SIRIUS motor circuit-breaker, 3RV 1021 1DA10, set to 3A b) KTS-R-6-type branch circuit fuse (class RK1) 2 Optional 3 The line connection must always exist Equipment Manuel for Booksize Power Modules...
Page 233: Meaning Of The Leds On The Control Supply Module
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.3.3 Meaning of the LEDs on the control supply module Table 5-8 Control Supply Module - Description of the LEDs Color State Description READY Electronics power supply outside permissible tolerance range Green Continuous Ready for operation.
Page 234: Dimension Drawing
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.4 Dimension Drawing Figure 5-12 Dimension drawing of the control supply module Equipment Manuel for Booksize Power Modules 5-22 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 235: Technical Specifications
DC link components Booksize 5.4 Control Supply Module (CSM) 5.4.5 Technical Specifications Table 5-9 Technical Specifications Control Supply Module Unit Value Input data Line voltage 3AC 380 - 480 V ± 15% Line frequency 47 to 63 Connection currents Rated value (at U approx.
Page 236: Voltage Clamping Module (Vcm)
DC link components Booksize 5.5 Voltage Clamping Module (VCM) Voltage Clamping Module (VCM) 5.5.1 Description Under certain unfavorable conditions, voltage rises can occur in extended drive line-ups due to the stimulation of the system resonance frequency. This can be particularly damaging for the insulation systems of the connected motors since partial discharges can occur.
Page 237: Safety Information
DC link components Booksize 5.5 Voltage Clamping Module (VCM) 5.5.2 Safety information Warning After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. The protective cover must not be opened until this time has elapsed.
Page 238: Interface Description
DC link components Booksize 5.5 Voltage Clamping Module (VCM) 5.5.3 Interface Description 5.5.3.1 Overview Figure 5-13 Interface description Voltage Clamping Module Equipment Manuel for Booksize Power Modules 5-26 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 239: X1 Functional Ground
DC link components Booksize 5.5 Voltage Clamping Module (VCM) Figure 5-14 Circuit diagram: Voltage Clamping Module 5.5.3.2 X1 functional ground X1 functional ground To ensure that the Voltage Clamping Module functions properly, a functional ground must be connected to X1. Please note: •...
Page 240: Dimension Drawing
DC link components Booksize 5.5 Voltage Clamping Module (VCM) 5.5.4 Dimension drawing Figure 5-15 Dimension drawing of the Voltage Clamping Module Equipment Manuel for Booksize Power Modules 5-28 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 241: Installation
DC link components Booksize 5.5 Voltage Clamping Module (VCM) 5.5.5 Installation See the instructions for installing other DC link components (e.g. Braking Module, Capacitor Module). Arrangement of the Voltage Clamping Module: The Voltage Clamping Module should ideally be placed directly next to the Line Module. •...
Page 242 DC link components Booksize 5.5 Voltage Clamping Module (VCM) Equipment Manuel for Booksize Power Modules 5-30 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 243: Options
Options Shielded terminal plates 6.1.1 Description The line and motor cable shields are connected to the shielded terminal plates. This ensures EMC compliance. Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 244: Overview
Options 6.1 Shielded terminal plates 6.1.2 Overview Figure 6-1 Shielded terminal plate for a 200 mm module with internal air cooling Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 245 Options 6.1 Shielded terminal plates Figure 6-2 Shielded terminal plate for a 200 mm module with external air cooling Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 246: Dimension Drawings
Options 6.1 Shielded terminal plates 6.1.3 Dimension Drawings Figure 6-3 Dimension drawing of shielded terminal plate on a 100 mm module with internal air cooling Note The shielded terminal plate is part of the scope of supply of a 100 mm Line Module. Recommended shield contacts: Weidmüller, order no.
Page 247 Options 6.1 Shielded terminal plates Figure 6-4 Dimension drawing of shielded terminal plate on a 150 mm module with internal air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 and KLBÜ CO4 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 248 Options 6.1 Shielded terminal plates Figure 6-5 Dimension drawing of shielded terminal plate on a 200 mm module with internal air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 249 Options 6.1 Shielded terminal plates Figure 6-6 Dimension drawing of shielded terminal plate on a 300 mm module with internal air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 250 Options 6.1 Shielded terminal plates Figure 6-7 Dimension drawing of shielded terminal plate on a 100 mm module with external air cooling Note The shielded terminal plate is part of the scope of supply of a 100 mm Line Module. Recommended shield contacts: Weidmüller, order no.
Page 251 Options 6.1 Shielded terminal plates Figure 6-8 Dimension drawing of shielded terminal plate on a 150 mm module with external air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 and KLBÜ CO4 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 252 Options 6.1 Shielded terminal plates Figure 6-9 Dimension drawing of shielded terminal plate on a 200 mm module with external air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules 6-10 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 253 Options 6.1 Shielded terminal plates Figure 6-10 Dimension drawing of shielded terminal plate on a 300 mm module with external air cooling Note Recommended shield contacts: Weidmüller, order no. KLBÜ CO1 Weidmüller: http://www.weidmueller.com Equipment Manuel for Booksize Power Modules 6-11 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 254: Installation
Options 6.1 Shielded terminal plates 6.1.4 Installation Table 6-1 Installing the shielded terminal plate on a 100 mm module (e.g. with internal air cooling) Unscrew the screw with Hook in the shielded plate. Secure the shielded terminal The shielded terminal plate screwdriver T25.
Page 255 Options 6.1 Shielded terminal plates Table 6-2 Installing the shielded terminal plate on a 200 mm module (e.g. with internal air cooling) Loosen the lower mounting screws Hook the shielded terminal plate into Secure the shielded terminal plate by using a screwdriver. the screws and on the line/motor shifting it to the left.
Page 256 Options 6.1 Shielded terminal plates Table 6-3 Installing the shielded terminal plate on a 300 mm module (e.g. with internal air cooling) Unscrew the screw with screwdriver T25. Hook the shielded terminal plate into the line/motor connection. Secure the shielded terminal plate with screwdriver The shielded terminal plate is installed.
Page 257: Electrical Connection
Options 6.1 Shielded terminal plates 6.1.5 Electrical Connection Table 6-4 Electrical connection to shielded terminal plate for 100 mm module (e.g. with internal air cooling) Secure the earthing cable Secure the power cable with Secure the shield clip to the The power cable is with screwdriver T25/3 Nm.
Page 258 Options 6.1 Shielded terminal plates Table 6-5 Electrical connection to shielded terminal plate for 200 mm module (e.g. with internal air cooling) Unlock and remove the cover of the Remove nuts M8 using a suitable tool. Secure the earthing cable with terminal block.
Page 259: Dc Link Supply Adapter
Options 6.2 DC link supply adapter Close the cover of the terminal block. DC link supply adapter 6.2.1 Description The DC link supply adapter supplies the DC link voltage directly. With a direct supply, each module is connected to the DC link separately. The internal DC link busbar is not used here. The connection cables must be fused accordingly.
Page 260: Safety Information
Options 6.2 DC link supply adapter 6.2.2 Safety Information Danger A hazardous voltage is present for 5 minutes after the power supply has been disconnected. The adapter cannot be installed until this time has elapsed. When opening the protective cover for the DC link, you must activate the release. A suitable tool (e.g.
Page 261: Interface Description
Options 6.2 DC link supply adapter 6.2.3 Interface description 6.2.3.1 Overview Figure 6-11 150 mm modules with DC link supply adapter for 35 mm² to 95 mm² and 100 mm modules with DC link supply adapter for 4 mm² to 10 mm² Equipment Manuel for Booksize Power Modules 6-19 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 262: Dc Link Connection
Options 6.2 DC link supply adapter 6.2.3.2 DC link connection Table 6-7 DC link supply adapter – description of the terminals Terminal Function Technical specifications DC link positive Connection voltage: 750 V-VDE/600 V-UL DC link negative Direct supply 4 – 10 mm² Current carrying capacity: 36 A Connection cross-section: 4 –...
Page 263: Dimension Drawings
Options 6.2 DC link supply adapter 6.2.4 Dimension Drawings Figure 6-12 Dimension drawing of 100 mm module with DC link supply adapter for 0.5 mm² to 10 mm² Equipment Manuel for Booksize Power Modules 6-21 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 264 Options 6.2 DC link supply adapter Figure 6-13 Dimension drawing of 150 mm module with DC link supply adapter for 35 mm² to 95 mm² Equipment Manuel for Booksize Power Modules 6-22 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 265: Installation
Options 6.2 DC link supply adapter 6.2.5 Installation Required tools: • Flat-bladed screwdriver 1 (0.5 x 3.5) • Torx screwdriver T10 • Torx screwdriver T20 Table 6-8 Installing the DC link supply adapter for 50 mm and 100 mm modules Unlock and open the Opened cover with 24 V The DC link bridge and 24 V...
Page 266 Options 6.2 DC link supply adapter Table 6-9 Installing the DC link supply adapter for 150 mm, 200 mm, and 300 mm modules Unlock and open the protective cover. Opened cover with 24 V jumper Remove the 24 V jumper and unscrew the DC link screws.
Page 267 Options 6.2 DC link supply adapter Create the recess using suitable pliers. Attach the 24 V adapter. Close the protective cover. Equipment Manuel for Booksize Power Modules 6-25 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 268: Electrical Connection
Options 6.2 DC link supply adapter 6.2.6 Electrical Connection Table 6-10 Connecting the DC link supply adapter for 50 mm and 100 mm modules Connect the cable to the DC link supply adapter. Electrical connection of the DC link supply adapter. Table 6-11 Connecting the DC link supply adapter for 150 mm, 200 mm, and 300 mm modules Connect the cable to the DC link supply adapter.
Page 269: Dc Link Adapter
Options 6.3 DC link adapter DC link adapter 6.3.1 Description The DC link adapter is required when the drive line-up needs to be divided up (e.g. into two rows). The sub-line-ups are connected using cables (35 mm to 95 mm ).
Page 270: Interface Description
Options 6.3 DC link adapter 6.3.3 Interface description 6.3.3.1 Overview Figure 6-14 150 mm module with DC link adapter for two-row configuration (35 mm² to 95 mm²) Equipment Manuel for Booksize Power Modules 6-28 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 271: Dc Link Connection
Options 6.3 DC link adapter 6.3.3.2 DC link connection Table 6-12 DC link adapter – description of the terminals Terminal Function Technical specifications DC link positive Two-row configuration of adapter 35 – 95 mm² Current carrying capacity: 240 A DC link negative Voltage: 750 V-VDE/600 V AC Connection cross-section: 35 –...
Page 272: Dimension Drawing
Options 6.3 DC link adapter 6.3.4 Dimension Drawing Figure 6-15 Dimension drawing of 150 mm module with DC link adapter for two-row configuration (35 mm² to 95 mm²) Equipment Manuel for Booksize Power Modules 6-30 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 273: Installation
Options 6.3 DC link adapter 6.3.5 Installation Required tools: • Torx screwdriver T20 • Flat-bladed screwdriver 1 (0.5 – 3.5) Table 6-13 Installing the DC link adapter for a 150 mm module Unlock and open the protective cover. Unscrew the screws. Secure the adapter (1.8 Nm).
Page 274: Electrical Connection
Options 6.3 DC link adapter Table 6-14 Overview Active Line Module Internal cooling External cooling 55 kW 6SL3130-7TE25-5AA2 6SL3131-7TE25-5AA0 (only with DC link busbars) 80 kW 6SL3130-7TE28-0AA1 6SL3131-7TE28-0AA0 (only with DC link busbars) 120 kW 6SL3130-7TE31-2AA1 6SL3131-7TE31-2AA0 (only with DC link busbars) 6.3.6 Electrical Connection Required tools:...
Page 275: Drive-Cliq Flanged Coupling
In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 6.4.2 Safety information Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Equipment Manuel for Booksize Power Modules 6-33 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 276: Interface Description
Options 6.4 DRIVE-CLiQ Flanged Coupling 6.4.3 Interface Description 6.4.3.1 Overview Figure 6-16 DRIVE-CLiQ Flanged Coupling DRIVE-CLiQ Flanged Coupling Centering cap IP67 interface Mounting holes Type plate IP20 interface Equipment Manuel for Booksize Power Modules 6-34 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 277: Dimension Drawing
Options 6.4 DRIVE-CLiQ Flanged Coupling 6.4.4 Dimension drawing Figure 6-17 Dimension drawing of the DRIVE-CLiQ Flanged Coupling Accessories B [mm] T [mm] H [mm] DRIVE-CLiQ Flanged Coupling 69.3 (2.72) 62.2 (2.44) 48 (1.88) (with seal) Figure 6-18 Cutout for cabinet Equipment Manuel for Booksize Power Modules 6-35 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 278: Installation
Options 6.4 DRIVE-CLiQ Flanged Coupling 6.4.5 Installation Figure 6-19 DRIVE-CLiQ Flanged Coupling Installation 1. Create an opening for the DRIVE-CLiQ Flanged Coupling in the cabinet wall in accordance with "Dimension drawing". 2. Insert the DRIVE-CLiQ Flanged Coupling in the opening from outside the cabinet. 3.
Page 279: Technical Specifications
In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 6.5.2 Safety information Caution Only cables from Siemens must be used for DRIVE-CLiQ connections. Equipment Manuel for Booksize Power Modules 6-37 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 280: Interface Description
Options 6.5 DRIVE-CLiQ Coupling 6.5.3 Interface Description 6.5.3.1 Overview Figure 6-20 DRIVE-CLiQ Coupling DRIVE-CLiQ Coupling Type plate Centering caps 6.5.4 Dimension drawing Figure 6-21 Dimension drawing of the DRIVE-CLiQ Coupling Accessories B [mm] H [mm] T [mm] DRIVE-CLiQ Coupling 81.5 (3.20) 33 (1.29) 30.7 (1.20) Equipment Manuel for Booksize Power Modules...
Page 281: Installation
Options 6.5 DRIVE-CLiQ Coupling 6.5.5 Installation Figure 6-22 Hole drilling template for installation: 1. Fit the DRIVE-CLiQ coupling in accordance with the hole drilling template on the mounting surface. 2. Remove the protective caps on the DRIVE-CLiQ Coupling. 3. Plug the DRIVE-CLiQ connector into both ends of the DRIVE-CLiQ coupling. 6.5.6 Technical specifications Table 6-17...
Page 282 Options 6.5 DRIVE-CLiQ Coupling Equipment Manuel for Booksize Power Modules 6-40 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 283: Cabinet Configuration And Emc Booksize
Cabinet Configuration and EMC Booksize Information 7.1.1 General The SINAMICS S components are designed in accordance with degree of protection IP20 to EN 60529 and as open-type devices to UL 50. This ensures protection against electric shocks. To ensure protection against mechanical stress and climatic conditions too, the components should only be operated in housing/cabinets/rooms that fulfill at least degree of protection IP54 and, as enclosure types, are designed to UL 50.
Page 284: Safety Information
To ensure that the encoder system works properly, you are advised to use the original Siemens accessories from catalogs D21.1 and D21.2. Only motors with a safe electrically isolated holding brake may be connected. The brake conductors must also be safely electrically isolated.
Page 285: Directives And Standards
Cabinet Configuration and EMC Booksize 7.1 Information 7.1.3 Directives and standards The following directives and standards apply within the European Union: Table 7-1 Directives Directive Description 73/23/EEC Directive of the Council of February 19, 1973, on the approximation of the laws of the member states relating to electrical equipment designed for use within certain voltage limits Low-Voltage Directive 98/37/EC...
Page 286: Selection Of Devices Required For Operation Of Sinamics
Cabinet Configuration and EMC Booksize 7.2 Selection of devices required for operation of SINAMICS Standard Description EN 60439–1 Low-voltage switchgear and controlgear assemblies Part 1: Type-tested and partially type-tested assemblies EN 60529 Degrees of protection provided by enclosures EN 61000-6-2 Electromagnetic compatibility (EMC) Part 2: Generic standard immunity, industrial environments EN 61800–3...
Page 287: Overcurrent Protection By Means Of Line Fuses Or Circuit-Breakers
Cabinet Configuration and EMC Booksize 7.2 Selection of devices required for operation of SINAMICS 7.2.3 Overcurrent Protection by Means of Line Fuses or Circuit-Breakers The cables for the drive line-up power supply must be protected against overcurrents. NH, D, and DO-type fuses with a gL characteristic or suitable circuit-breakers can be used for this purpose.
Page 288: Line Contactors
Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage 7.2.4 Line contactors Line contactors are required for electrical isolation of the drive line-up from the power supply network. For selection of the line contactor, the characteristic values in the technical specifications apply.
Page 289 The DC power supply should be set to 26 V. The CSM supplies 26 V. This ensures that the supply voltage for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables Motor cable lengths: max. 100 m • Warning Only protective extra-low voltages (PELVs) that comply with EN60204-1 must be connected to all connections and terminals between 0 and 48 V DC.
Page 290: Selection Of Power Supply Units
Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage 7.3.2 Selection of power supply units You are advised to use the devices in the following table. These devices meet the applicable requirements of EN 60204-1. Table 7-5 Recommended SITOP Power Rated output current [A] Input voltage range [V] Short-circuit current [A]...
Page 291: Typical 24-V Component Power Consumption
Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage 7.3.3 Typical 24-V component power consumption A separate 24 V power supply must be used for the SINAMICS S120 drive line-up. The following table can be used to calculate the 24 V DC power supply. The values for typical current consumption are used as a basis for configuration.
Page 292 Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage Component Typical current consumption [A Double Motor Modules 2 x 3 A (+2 x DRIVE–CLiQ; +2 x brake) 2 x 5 A (+2 x DRIVE–CLiQ; +2 x brake) 2 x 9 A (+2 x DRIVE–CLiQ; +2 x brake) 2 x 18 A (+2 x DRIVE–CLiQ;...
Page 293: Overcurrent Protection
• Cable laying method to EN 60204-1 EN 60204-1, Section 14, can be used to determine the overcurrent protection devices. Circuit-breakers from the Siemens NSK catalog are recommended as overcurrent protection devices on the primary side, and miniature circuit-breakers or SITOP select 6EP1961-2BA00 as overcurrent protection devices on the secondary side.
Page 294 Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage Figure 7-1 Example of 24 V DC fuse protection Figure 7-2 Example: 24 V supply with Control Supply Module Equipment Manuel for Booksize Power Modules 7-12 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 295 Cabinet Configuration and EMC Booksize 7.3 24 V DC supply voltage The following conditions apply to the cables when the MCBs are selected from the following table: • Ambient temperature 40 °C or 55 °C • Max. 1 conductor pair, bundled •...
Page 296: Arrangement Of Components And Devices
Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices Arrangement of components and devices 7.4.1 General The arrangement of the components and equipment takes account of • Space requirements • Cable routing • Bending radius of connection cables For MOTION-CONNECT cables, see catalog D21.1 or D21.2.
Page 297 Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices Figure 7-3 Example of a drive line-up The components of the drive line-up should preferably be installed on a conductive mounting surface to ensure low impedance between the component and the mounting surface. Mounting plates with a galvanized surface are suitable.
Page 298 Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices Arrangement of the VCM: Power section up to 36 kW: Preferably on the right next to the power section Power section from 55 kW: Preferably on the left next to the power section In a retrofit: At the end of the module group Note regarding the use of modules with a width of 50 mm...
Page 299 Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices Two-tier configuration Figure 7-5 Example of a two-tier configuration with modules between 200 and 300 mm wide Continuation of the DC link with the DC link adapter (installation above) external to the components is achieved using single-core, finely-stranded and shielded cables that are laid so as to ensure they are short-circuit and ground-fault proof.
Page 300 Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices For modules with a width of between 150 and 300 mm, the distance between the upper and lower module row must be at least 500 mm. Caution Signal cables must not be routed parallel to power cables. Wiring rules for DRIVE-CLiQ See the Commissioning Manual.
Page 301 Cabinet Configuration and EMC Booksize 7.4 Arrangement of components and devices Multiple-tier configuration Figure 7-6 Example of a three-tier configuration with modules between 50 and 200 mm wide Note When the power supply input is on the right-hand side of the drive line-up (e.g. in a multiple- tier configuration), the above rules apply in reverse.
Page 302: Information About Electromagnetic Compatibility (Emc) And Cable Laying
• Operation in TN systems with SINAMICS line filters • Observance of information about cable shielding and equipotential bonding • Only the recommended Siemens power and signal cables are used • Only cables from Siemens must be used for DRIVE-CLiQ connections.
Page 303: Cable Shielding And Routing
The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For Siemens power cables in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield contact.
Page 304 Cabinet Configuration and EMC Booksize 7.5 Information about electromagnetic compatibility (EMC) and cable laying Signal and DC power supply cables Operating unshielded signal and direct current supply cables (e.g. 24 V infeed with external supply): • Direct current supply cables: Max. permissible length: 10 m •...
Page 305 Cabinet Configuration and EMC Booksize 7.5 Information about electromagnetic compatibility (EMC) and cable laying Table 7-11 Maximum cable lengths Type Maximum length [m] 24 V DC power cables 24 V signal cables DC link, including extensions Total length of the power cables in the drive line- 350 (shielded) up comprising: motor power cables, DC link 560 (unshielded)
Page 306: Equipotential Bonding
Cabinet Configuration and EMC Booksize 7.5 Information about electromagnetic compatibility (EMC) and cable laying 7.5.3 Equipotential bonding The SINAMICS S booksize drive system is designed for use in cabinets with a PE conductor connection. If the drive line-up is arranged on a common unpainted metal-surfaced mounting plate, e.g. with a galvanized surface, no additional equipotential bonding is needed within the drive line- up as: •...
Page 307: Connection Methods
Cabinet Configuration and EMC Booksize 7.6 Connection methods Connection methods 7.6.1 Spring-Loaded Terminals/Screw Terminals Connectable conductor cross-sections of spring-loaded terminals Table 7-12 Spring-loaded terminals Spring-loaded terminal type Connectable conductor Flexible 0.14 mm to 1.5 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve...
Page 308 Cabinet Configuration and EMC Booksize 7.6 Connection methods Screw terminal type Connectable conductor Flexible 0.2 mm to 4 mm cross-sections With wire end ferrule, without plastic sleeve 0.25 mm to 4 mm With wire end ferrule, with plastic sleeve 0.25 mm to 4 mm Insulation stripping length 7 mm...
Page 309: Motor Connector
Cabinet Configuration and EMC Booksize 7.6 Connection methods 7.6.2 Motor connector Figure 7-8 Motor Connector The figure below shows how to remove the motor connector using a pair of engineer's pliers, for example, to pull the cable through narrow cable bushings. Equipment Manuel for Booksize Power Modules 7-27 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 310 Cabinet Configuration and EMC Booksize 7.6 Connection methods Figure 7-9 Removing the motor connector The following figure shows how the motor connector is coded to prevent incorrect connection (especially relevant for Double Motor Modules). Figure 7-10 Coding the motor connector The coding plugs are supplied with the motor cables.
Page 311: Power Connector (X1/X2)
Cabinet Configuration and EMC Booksize 7.6 Connection methods 7.6.3 Power connector (X1/X2) with screw terminal Structure and assembly Figure 7-11 Structure and installation of the power supply connector (X1/X2) Screwdriver 1) SZS 0.6 x 3.5 2) SZS 1.0 x 4.0 3) Torx TX20 Equipment Manuel for Booksize Power Modules 7-29...
Page 312 Cabinet Configuration and EMC Booksize 7.6 Connection methods Various options are available for the shield contact: 5. Shield contact on a toothed rail The toothed rail should be fitted at a distance of ≤ 150 mm below the drive line-up with the greatest possible surface area.
Page 313: 24-V Terminal Adapter
Cabinet Configuration and EMC Booksize 7.6 Connection methods 7.6.4 24-V terminal adapter Figure 7-13 24 V terminal adapter The terminal adapter can be fitted to any power module. To do so, a recess must be provided on the protective cover of the DC link using suitable pliers. 24 V terminal adapter for a conductor cross-section of 6 mm Supplied with the line modules and control supply modules.
Page 314: Cooling
Cabinet Configuration and EMC Booksize 7.7 Cooling Cooling 7.7.1 General The following devices are available as cooling equipment: • filtered fans • heat exchangers or • cooling units. The decision in favor of one of these methods will depend on the prevailing ambient conditions and the cooling power required.
Page 315 Cabinet Configuration and EMC Booksize 7.7 Cooling Table 7-14 Ventilation clearances above and below the components Component Order number Clearance [mm] CU320 6SL3040-0MA00-0AAx SMCxx 6SL3055-0AA00-5xAx TM31 6SL3055-0AA00-3AAx Line filter for Line Module 5 kW - 120 kW 6SL3000-0BExx-xAAx Line reactor for Active Line Module 16 kW –...
Page 316 Cabinet Configuration and EMC Booksize 7.7 Cooling Figure 7-14 Clearances for booksize drive line-up with internal air cooling Equipment Manuel for Booksize Power Modules 7-34 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 317 Cabinet Configuration and EMC Booksize 7.7 Cooling Hot air 80 mm 80 mm Air intake Figure 7-15 Clearances for booksize drive line-up with external air cooling Note If the components are installed in a sealed cabinet, an internal fan must be installed to prevent hot spots.
Page 318 Cabinet Configuration and EMC Booksize 7.7 Cooling Figure 7-16 Ventilation clearances for 300 mm modules Equipment Manuel for Booksize Power Modules 7-36 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 319 Cabinet Configuration and EMC Booksize 7.7 Cooling Figure 7-17 Ventilation clearances for DIN rail modules Equipment Manuel for Booksize Power Modules 7-37 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 320: Information About Ventilation
Cabinet Configuration and EMC Booksize 7.7 Cooling 7.7.2 Information about ventilation The SINAMICS equipment is ventilated separately by means of integrated fans and is in some cases cooled by means of natural convection. The cooling air must flow through the components vertically from bottom (cooler region) to top (region heated by operation).
Page 321: Power Loss Of Components In Rated Operation
Cabinet Configuration and EMC Booksize 7.7 Cooling Caution The air guidance and arrangement of the cooling equipment must be chosen in such a way as to prevent condensation from forming. If necessary, cabinet enclosure heating may have to be installed. If air conditioners are used, the relative air humidity of the expelled air increases as the air in the air conditioner cools and may exceed the dew point.
Page 322 Cabinet Configuration and EMC Booksize 7.7 Cooling Unit Power loss Wideband Line Filter for Smart Line Modules 5 kW 10 kW 16 kW 36 kW Line reactors for Active Line Modules 16 kW 36 kW 55 kW 80 kW 120 kW Line reactors for Smart Line Modules 5 kW 10 kW...
Page 323 Cabinet Configuration and EMC Booksize 7.7 Cooling Overview: power loss with internal cooling Table 7-16 Overview: power loss with internal cooling Unit Power loss Active Line Modules 16 kW 36 kW 55 kW 80 kW 1350 120 kW 2200 Smart Line Modules 5 kW 10 kW 16 kW...
Page 324 Cabinet Configuration and EMC Booksize 7.7 Cooling Overview: power loss with external cooling Table 7-17 Overview: power loss with external cooling Unit Internal External power loss Total power loss power loss Active Line Modules 16 kW 36 kW 55 kW 80 kW 1045 1350...
Page 325 Cabinet Configuration and EMC Booksize 7.7 Cooling Electronic losses of Motor Modules/Line Modules Table 7-18 Electronic losses of Motor Modules/Line Modules Component Internal/external cooling Current consumption Power loss Motor Modules 0.85 20.4 0.85 20.4 0.85 20.4 0.85 20.4 21.6 28.8 28.8 36.0 132A...
Page 326: Dimensioning Climate Control Equipment
Cabinet Configuration and EMC Booksize 7.7 Cooling 7.7.4 Dimensioning Climate Control Equipment Cabinet manufacturers provide calculation programs for selecting climate control equipment. It is always necessary to know the power loss of the components and equipment installed in the cabinet. The physical relationship is shown in the following example.
Page 327: Service And Support Booksize
Tel.: +49 (0) 180 5050 – 222 Fax: +49 (0) 180 5050 – 223 email: adsupport@siemens.com Please send any questions about the documentation (suggestions for improvement, corrections, and so on) to the following fax number or e-mail address: Fax: +49 (0) 9131 98 – 2176 email: motioncontrol.docu@erlf.siemens.com...
Page 328 Service and Support Booksize 8.2 Replacing Fans Removing the fan: 1. Disconnect the power supply (24 V DC and 400 V AC) Wait 5 minutes while the DC link energy discharges! 2. Remove the component from the drive line-up. 3. Open the fan cover. Module width: 50 mm Module width: 100 mm Module width: 150 mm and 200 mm...
Page 329: Spare Parts
Service and Support Booksize 8.3 Spare parts Spare parts Table 8-1 List of spare parts for SINAMICS S120 (as at: October 08, 2003) Order number Control Unit 320 6SL3040-0MA00-0AA1 24 V DC 4-pin tee unit (X124) 6SL3065-2AA00-0AA0 CU320 terminals (X122 or X132) 6SL3064-2AB00-0AA0 Protective cover for CU320 6SL3064-3AB00-0AA0...
Page 330 Service and Support Booksize 8.3 Spare parts Order number Fan for 100mm line/motor module (incl. fan cover) 6SL3162-0AD00-0AA0 DC link cover for 100mm line/motor module 6SL3162-3AD00-0AA0 36kW smart line module (150mm) 6SL3130-6TE23-6AA0 36kW active line module (150mm) 6SL3130-7TE23-6AA1 Line module terminal block, 4 pole (X21) 6SL3162-2EA00-0AA0 24 V terminal adapter (X24) 6SL3162-2AA00-0AA0...
Page 331 Service and Support Booksize 8.3 Spare parts Order number 30A single motor module (100mm) 6SL3120-1TE23-0AA1 18A double motor module (100mm) 6SL3120-2TE21-8AA0 DRIVE-CLiQ cable, IP20/IP20, without 24 V DC, 6SL3060-4AD00-0AA0 160 mm Safe standstill/KTY84 terminal block, 4-pin (X21 or X22) 6SL3162-2EA00-0AA0 24 V jumper 6SL3162-2AA01-0AA0 Fan for 100mm line/motor module (incl.
Page 332 Service and Support Booksize 8.3 Spare parts Order number Line reactors For active line module 16 kW 6SN1111-0AA00-0BA1 For active line module 36 kW 6SN1111-0AA00-0CA1 For active line module 55 kW 6SN1111-0AA00-0DA1 For active line module 80 kW 6SN1111-0AA00-1EA0 For active line module 120 kW 6SN1111-0AA00-1FA0 For smart line module 5 kW 6SL3000-0CE-15-0AA0...
Page 333 List of Abbreviations Table A-1 List of abbreviations Abbreviation German English A... Warrnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Active Line Module Active Line Module Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel Ankerkurzschluss Armature Short-Circuit ASCII Amerikanische Code-Norm für den...
Page 334: List Of Abbreviations
List of Abbreviations Abbreviation German English Mittelkontakt eines Wechselkontaktes Mid-position contact of a changeover contact Kommunikationsprozessor Communications Processor Zentralbaugruppe Central Processing Unit Checksummenprüfung Cyclic Redundancy Check Control Unit Control Unit Digital-Analog-Konverter Digital Analog Converter Gleichstrom Direct Current Gleichstrom negativ Direct Current Negative Gleichstrom positiv Direct Current Positive Antriebsdatensatz...
Page 335 List of Abbreviations Abbreviation German English Hochfrequenz High Frequency Hochfrequenzdrossel High frequency reactor Hochlaufgeber Ramp-Function Generator Mensch-Maschine-Schnittstelle Human Machine Interface Logik mit hoher Störschwelle High threshold logic Hardware Hardware i. V. in Vorbereitung: diese Eigenschaft In preparation: this feature is currently steht zur Zeit nicht zur Verfügung not available Inbetriebnahme...
Page 336 List of Abbreviations Abbreviation German English Numerische Steuerung Numerical Control NEMA Normengremium in USA (United States National Electrical Manufacturers of America) Association Nullmarke Zero mark Schliesser Normally Open contact Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface p...
Page 337 List of Abbreviations Abbreviation German English Sichere Bremsrampe Safe braking ramp Sicherer Software-Endschalter Safe software limit switch Sicher reduzierte Geschwindigkeit Safely reduced speed Sicherheitsgerichteter Ausgang Safety-related output Sicherheitsgerichtetes Eingangssignal Safe input signal Sicherer Halt Safe standstill Safety Integrated Safety Integrated Sicherheitsintegritätsgrad Safety Integrity Level Smart Line Module...
Page 338 List of Abbreviations Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 339: References
Order no.: E86060-K4910-A101-A5, edition: 07.2005 Interactive catalogs /CA01/ The Offline Mall of Automation and Drives CD-ROM Order no.: E86060-D4001-A100-C3, edition: 10.2004 /Mall/ A&D Mall, Catalog and Online Ordering System http://www.siemens.com/automation/mall Equipment Manuel for Booksize Power Modules Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2...
Page 340 References Electronic documentation /CD2/ SINAMICS The SINAMICS System Order no.: 6SL3097-2CA00-0YG2, edition: 07.2005 User Documentation /BA1/ SINAMICS G150 Operating Manual Order no.: On request, edition: 06.2005 /BA2/ SINAMICS G130 Operating Manual Order no.: On request, edition: 06.2005 /BA3/ SINAMICS S150 Operating Manual Order no.: On request, edition: 06.2005 /GH1/ SINAMICS S120...
Page 341 References Further Supplementary Documentation 1 Drive ES Basic V5.1 Function Description Engineering System for Drives from the SIEMENS A&D Product Range Order no.: 6SW1700-0JA00-0BA0, edition: 08.2001 2 SIMOTION Engineering System Handling Order no.: 6AU1900-1AB32-0BA0, edition: 12.2004 /PJAL/ SIMODRIVE, SIMOVERT MASTERDRIVES, SINAMICS...
Page 342 Order no. 2.112 (English), Version 1.0 Documentation for Safety Equipment Note For more information about technical documentation for Safety Integrated, visit the following address: http://www.siemens.com/safety The following list contains some of the safety-related documentation available. /LVP/ Low-Voltage Switchgear Catalog Order no.: E86060-K1002-P101-A5, edition: 2005...
Page 343: Index
Index Active Line Module with external air cooling, 3-21 DC link adapter, 6-27 Active Line Modules with Internal Air Cooling, 3-3 DC link supply adapter, 6-17 Autotransformer, 2-35 Dimension drawings Basic Line Filter for Active Line Modules, 2-8 Line filters for Smart Line Modules, 2-18 Line reactors for Smart Line Modules, 2-28 Wideband Line Filter for Active Line Modules, 2-13 Basic Line Filter for Active Line Modules, 2-4...
Page 344 Index Electrical Connections Line connection, 2-1 Active Line Module, 3-17, 3-39 Line connection via RCCB, 2-39 DC link adapter, 6-32 Line Connections, 2-32 DC link supply adapter, 6-26 Line Contactor, 7-6 Motor Module, 4-16, 4-43 Line disconnecting device, 7-4 Smart Line Module, 3-54, 3-71, 3-91 Line filters for Smart Line Modules, 2-14 EMC Directive, 7-20 Line reactors for Active Line Modules, 2-20, 2-21...
Page 345 Index Safety information Ventilation, 7-38 Active Line Modules with Internal Air Cooling, 3-4 Ventilation Clearances Line filters, 2-5, 2-15 Booksize, 7-33 Motor Module with external air cooling, 4-24 Versions, 1-2 Motor Module with internal air cooling, 4-3 Voltage Clamping Module (VCM), 5-24 Smart Line Module with External Air Cooling, 3-76 Smart Line Modules with Internal Air Cooling, 3-44, 3-59...
Page 347 Recommendation SIEMENS AG Corrections A&D MC BMS for document: Postfach 3180 SINAMICS S120 D-91050 Erlangen Equipment Manual (GH2) Tel.: +49 (0) 180 / 5050 - 222 (Hotline) Fax.: +49 (0) 9131 / 98 - 63315 (Documentation) Manufacturer Documentation email: motioncontrol.docu@erlf.siemens.com...
Page 349 Overview of SINAMICS Documentation (06/2005) General Documentation/Catalogs SINAMICS SINAMICS SINAMICS SINAMICS G110 G130 S120 S150 G150 D11.1 – D21.1: Vector Control Drive System D21.3 Converter Chassis Units Converter Chassis Units – D21.2: Servo Control Drive System Vector Control Cabinet Units 0.12 –...

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Sinamics s120

Siemens SINAMICS Series Equipment Manual

1 System Overview

2 Line Connection Booksize

3 Line Modules Booksize

4 Motor Modules Booksize

600 DC Link Components Booksize

6 Options

7 Cabinet Configuration and EMC Booksize

8 Service and Support Booksize

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