Hyd-Mech M-16A User Manual
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Hyd-Mech M-16A User Manual

Plc 500 e600 & plc 100 e200
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M-16A & M-20A PLC 500 E600 & PLC 100 E200
2005 Revision F
393059 May 2005
THANK YOU,
On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase a
HYD . MECH band saw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD . MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a
long and mutually beneficial relationship.
Thank-you.
HYD . MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com
01

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Questions and answers

Walter Gonzalez
February 6, 2025

I need help with repairs

0
1 comments:
Mr. Anderson
February 10, 2025

The repair options for the Hyd-Mech M-16A include repair or replacement of defective parts at Hyd-Mech’s factory, warehouse, or an approved repair shop. The user must prepay return freight. The warranty does not cover maintenance items such as lubricating grease, oils, filters, V-belts, and saw blades, nor does it cover damages from neglect, overloading, abuse, accidents, inadequate maintenance, or unauthorized alterations. Components not originally manufactured by Hyd-Mech, such as motors, gearboxes, pumps, electric components, valves, hoses, and fittings, are covered under their original manufacturer’s warranty. Hyd-Mech provides assistance and information to facilitate claims with the original manufacturer.

This answer is automatically generated

0
Anthony Joseph McDaniel
January 17, 2025

M-20A saw. An older one maybe 2003-2007. I need a picture of your older control panel labels for the buttons as mine are missing. Also I'm having trouble; after I set the desired cut quantity, length etc. it's not giving me any prompt nor option to initiate the input cut order I entered. When I click start cycle the button flows yellow for a moment but that's it. After I enter in Rq, CT, length, etc. what do I push to actually order the machine to initiate those cuts

0
1 comments:
Mr. Anderson
May 14, 2025

The control panel button labels are not fully listed, but the following functions are mentioned:

- CYCLE START: Used to start or pause a job.
- F8: Used to clear the queue when working with multiple jobs.

To initiate a cut order after entering the desired cut quantity and length:

1. Ensure all switches are in the center neutral position.
2. Press the CYCLE START button to begin the AUTO CYCLE.
3. If the job is paused, pressing CYCLE START again resumes it.
4. Make sure that the “QTY RQ’D” is greater than “QTY CUT” for the AUTO CYCLE to start.

If running multiple jobs, use F8 to clear the queue and enter job numbers.

This answer is automatically generated

0

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Summary of Contents for Hyd-Mech M-16A

  • Page 1 M-16A & M-20A PLC 500 E600 & PLC 100 E200 2005 Revision F 393059 May 2005 THANK YOU, On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase a HYD .

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 0 - SAFETY INSTRUCTIONS SUMMARY .................................. 0.1 BASIC RULES – ONLY USE THIS MACHINE WHEN ....................0.1 FOREWORD ................................0.2 SIGNATURES ................................0.3 BASIC RULES................................0.3 EXCLUSION OF MISUSE ............................0.4 LIABILITY ..................................0.4 RESPONSIBILITIES OF THE OWNER........................0.5 RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL............
  • Page 4 BLADE GUIDE ADJUSTMENT ........................... 3.4 BLADE HEIGHT ADJUSTMENT ..........................3.4 WORK LAMP................................3.4 LUBRICATION................................3.5 HYDRAULIC MAINTENANCE............................. 3.6 HEAD FEED RATE CALIBRATION..........................3.11 ANGLE CALIBRATION..............................3.11 PLC 500 E600 INPUT / OUTPUT TERMINAL......................3.12 INFORMATION................................3.12 PLC 500 TROUBLESHOOTING EXAMPLES ......................3.15 PROGRAMMABLE LOGIC CONTROL, (E200 INTERFACE, 2100 SOFTWARE)............
  • Page 5 ENCODER LENGTH CONTROL ASSEMBLY......................6.14 ENCODER COVER ASSEMBLY..........................6.15 HYDRAULIC CHIP AUGER ASSEMBLY........................6.16 DOOR AND COVER ASSEMBLIES ..........................6.17 DIRECT DRIVE ASSEMBLY ............................6.18 GEARBOX ASSEMBLY............................... 6.20 SECTION 7 - OPTIONAL EQUIPMENT BUNDLING ASSEMBLY .............................. 7.1 BUNDLING ASSEMBLY .............................. 7.2 BUNDLING ASSEMBLY COMPONENT LIST ......................
  • Page 6 TOC.4...

  • Page 7: Section 0 - Safety Instructions

    SECTION 0 - SAFETY INSTRUCTIONS SUMMARY All persons operating this machine must have read and understood all of the following sections of this Manual: Section 0 SAFETY Section 2 OPERATING INSTRUCTIONS However, as a memory aid, the following is a summary of the Safety Section. Put Safety First Mandatory Information –...

  • Page 8: Foreword

    SECTION 0, SAFETY INSTRUCTIONS FOREWORD Put Safety First! This Safety Section contains important information to help you work safely with your machine and describes the dangers inherent in our machines. Some of these dangers are obvious, while others are less evident. It really is important to PUT SAFETY FIRST.

  • Page 9: Signatures

    Signatures Everyone involved in operation of this machine must sign below to confirm that: I have read and understood all parts of Section 0 – Safety, and Section 2 – Operating Instructions. Name Date Signature Everyone involved in the installation, inspection, maintenance, and repair of this machine must sign below to confirm that: I have read and understood all parts of this Operation and Maintenance Manual.

  • Page 10: Exclusion Of Misuse

    Manual. Hyd-Mech Group cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the Safety and Operating Instructions contained in this Manual.

  • Page 11: Responsibilities Of The Owner

    Responsibilities of the owner Organization of work This Operation and Maintenance Manual must always be kept near the machine so that it is accessible to all concerned. The general, statutory and other legal regulations on accident prevention and environmental protection must also be observed, in addition to the Manual material.

  • Page 12: Responsibilities Of The Operator And Maintenance Personnel

    Responsibilities of the operator and maintenance personnel Safety equipment All machines are delivered with safety equipment that must not be removed or bypassed during operation. The correct functioning of safety equipment on the machine must be checked: • at the start of every shift. •...

  • Page 13: Workplace

    On Hyd-Mech machines the Master Disconnect Switch will be of one of three types: • Rotary switch mounted in electrical control cabinet door and inter-locked with door •...
  • Page 14 The line side of the disconnect switch itself remains energized. Variable speed blade drives store dangerous voltage in their capacitors, and this requires time to dissipate. After locking out power, wait 3 minutes before beginning to work on machine electrical circuits.

  • Page 15: Section 1 - Installation

    There is a large lifting eye (shown below) at the top of the machine. The machine may be lifted with an overhead hoist and chain, both being rated for 7400 lbs (3356 kg) for the M-16A or 7700lbs (3465kg) for the M-20A. For “P” models the weight is less, 6400lbs (2880kg) for the M-16P and 6800lbs (3060kg) for the M-20P.

  • Page 16: Foundation, Levelling And Anchoring

    FOUNDATION, LEVELLING AND ANCHORING Machine location should be carefully selected. A flat concrete floor area should be chosen. It should have enough free space surrounding the machine to enable free access for safe operation and maintenance. The machine should be leveled in both directions, i.e. along and across its in-feed conveyor especially when the machine is to be inserted into a larger conveyor system.

  • Page 17: Blade Tension Check

    BLADE TENSION CHECK When the machine is first started, the head must be swung to the 45 position so the blade position can be checked. Open the door at the idler end of the head and see that the blade has not moved off of the wheel.

  • Page 18: Cutting Fluid

    ON/OFF SWITCH SHOW IN “OFF” POSITION SAFETY LOCKOUT HOLE GROUND Disconnect Box Main Power Connections CUTTING FLUID The M16/20 uses a pump and reservoir to circulate the necessary cutting fluid to the blade for maximum blade life. Your saw blade supplier will be able to provide information on the cutting fluid products that are available for your needs.

  • Page 19: Head Height Check

    HEAD HEIGHT CHECK The head height is carefully checked at the factory prior to shipping and should not change, however there may be a pos- sibility that either through lifting or when the machine is in transit, the position changes slightly. This should be checked at the time of installation.

  • Page 21: Section 2 - Operating Instructions

    SECTION 2 - OPERATING INSTRUCTIONS This section has been prepared to give the operator the ability to set up the saw for most cutting situations. The saw is equipped with variable blade speed control and hydraulic feed control, as well as an extensive door chart to guide the operator to the correct setting of these controls.

  • Page 22: The Control Console

    START-UP The M-16A and M-20A control console has been designed to simplify the operation of the saw, to give the operator the ability to stop any function at any time, and to be able to control all the functions remotely. We cannot overstress the im- portance of familiarizing yourself with the controls of the M-16A and M-20A prior to starting the machine.
  • Page 23 HYDRAULIC START - To start the hydraulic system, the switches for the head and both vises must be in the “NEUTRAL” position. The “HYDRAULIC START” button must be depressed and held in momentarily until the PLC display be- comes active. CYCLE START / PAUSE - This button starts the cutting cycles and will stay illuminated until the cycles are completed.

  • Page 24: Panel Switches Specific To Plc 100, E200 Interface

    GUIDE ARM - This switch controls the position of the idler (left) guide arm. WORK LAMP - This switch has two positions, OFF and ON. LASER GUIDE - This option switch has two positions, OFF and ON. PANEL SWITCHES SPECIFIC TO PLC 100, E200 INTERFACE HEAD SWING 90°...

  • Page 25: Control System, Mitsubishi Plc 500

    CONTROL SYSTEM, MITSUBISHI PLC 500 OPERATION OVERVIEW The PLC is a programmable logic controller which allows the operator to run the machine in both manual and automatic modes. In manual mode, all functions can be operated by using a combination of selector switches on the control console and the PLC function buttons.

  • Page 26: Plc Control Description

    PLC CONTROL DESCRIPTION ACTIVATING THE PLC The PLC control will become active when all selector switches are in the neutral position and the HYDRAULIC START button is depressed and “held in” momentarily. If the head is not in the 90 position, the display will prompt you to “SWING THE HEAD TO 90 DEGREES.”...

  • Page 27: Function Button Description

    FUNCTION BUTTON DESCRIPTION On the dual function buttons, if a green indicator light is illuminated, it means that the function printed in green on the top of the button is enabled. A red light indicates the function printed in red at the bottom of that button is enabled. MANUAL MODE (Green light) •...
  • Page 28 AUTO MODE • Energizes CYCLE START button. MANUAL MODE No function MANUAL MODE • After entering an angle value, pressing F2 will cause the screen to read “TO INTIATE MOVEMENT TO XX.X DEGREES PRESS CYCLE START”. Upon pressing “CYCLE START” the head will swing to the programmed angle. AUTO MODE Used to scroll up through job information.

  • Page 29: One Cut Mode

    ONE CUT MODE In MAN mode, switching the front vise to closed position changes the PLC to “One Cut Mode “ to cut one piece at a de- sired length. To accomplish this, follow the procedure below. 1. In “MAN MODE” position the head for the required angle by using the 90 or 30 function keys.

  • Page 30: Automatic Operation

    AUTOMATIC OPERATION To enter AUTO MODE, the front vise switch must be in the closed position. When the AUTO/MAN button is pressed, the red indicator above it will come on, the screen will change to the PICK LIST display as shown on the following page and be ready for editing or starting a new job.
  • Page 31 PICK LIST SCREEN Before switching to AUTO MODE, position both the material for a trim cut as well as the head up limit switch so that no damage is caused by the shuttle moving the material into the blade (see “ONE CUT MODE”). 1.

  • Page 32: Working With A Queue

    NOTES: 1. The CYCLE START button is used to PAUSE a job in progress. When a job is PAUSED the PICK LIST will appear and the operator can make eventual alterations to the job values which will take place on the next piece to be cut or to edit a new job.

  • Page 33: Plc Control System E200

    PLC CONTROL SYSTEM E200 NOTE: This instruction manual is applicable to the M-16A and M-20A equipped with a MITSUBISHI PLC manufactured after and including the following serial numbers: Machine Model Serial # M-16A S0801197 M-20A T0801245 + T0801250, T0801252 OPERATION OVERVIEW The PLC is a programmable logic controller, which allows the operator to run the machine in both manual and automatic modes.

  • Page 34: Activating The Interface

    ACTIVATING THE INTERFACE Position the head, fixed vise, and shuttle vise switches to the NEUTRAL (center) positions. If any of these switches are not in the NEUTRAL position, the hydraulics will not start. The PLC control will become active when the HYDRAULIC START button is depressed and “held in”...

  • Page 35: Single Part Cycle Operation

    SINGLE PART CYCLE OPERATION In MAN mode, the PLC allows the operator to initiate a “Single Part Cycle “ to cut one piece at a desired length. To accom- plish this, follow the procedure below. 1. A trim cut should be made before initiating the “Single Part Cycle “ operation. 2.

  • Page 36: Procedure For Editing Or Starting A New Job In Auto Mode

    JOB DISPLAY WINDOW Job Number Required Quantity Length Cut Quantity PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE 1. In AUTO mode, key in a job number from 0 to 99 and press If the job number has previously been pro- grammed, the REQUIRED QUANTITY (RQ), LENGTH (LTH) and QUANTITY CUT (CT) will be displayed.
  • Page 37 NOTE: Before entering “AUTO MODE” and working with a “QUEUE”, follow the same procedures outlined on the previous page for “AUTOMATIC OPERATION” with regards to setting up for an initial trim cut. WORKING WITH A QUEUE The purpose of a QUEUE is to allow the operator to run several jobs (max of 5) in series if they are of the same material and shape.

  • Page 38: Kerf Correction For Angle Cutting

    KERF CORRECTION for ANGLE CUTTING When making mitered cuts and depending on the accuracy of the part length required, the part length must be set lon- ger than the desired length by an amount called the “KERF CORRECTION”. This is due to the fact that the PLC will not account for a difference in the kerf value (width of material removed by the blade) at various angles other than 90 .

  • Page 39: Hydraulic Feed Control

    HYDRAULIC FEED CONTROL The Hydraulic Feed Control is located to the left of the control panel. These controls allow control of Feed Force Limit and Feed Rate. Feed Force Knob Used to set Feed Force Limit (counterclockwise rotation to increase and clockwise rotation to decrease). Fast Approach Lever Depress for fast head descent.
  • Page 40 CHART EXAMPLE #1 We will use the parameters chart to set up the saw for cutting 8” (200mm) Diameter #1045 Carbon Steel. STEP 1, DETERMINE EFFECTIVE MATERIAL WIDTH - W (inches) or (mm) Effective material width, W (in.) for most common shapes of materials, is the wid- est solid part of the material to be in contact with blade during cutting.
  • Page 41 The following table gives examples of the optimum blade speeds for different materials. MATERIALS OPTIMUM BLADE SPEED ft/min m/min 5” (125mm) Dia Solid Carbon Steel 12” (300mm) I-Beam 4” x 4”(100 x 100mm) Rec Tube, 1/4” (6mm) Wall 4”(100) 400 Stainless Steel 2”...
  • Page 42 STEP 3, DETERMINE OPTIMUM BLADE PITCH - TEETH PER INCH (T.P.I.) Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting rates and good blade life. For cutting narrow or thin wall structural materials a fine blade with many teeth per inch (T.P.I.) is recommended.
  • Page 43 Feed Rate, continued If the saw is fitted with a blade coarser than optimum (e.g: 1.4/2.5 TPI) we can still use the graph, but we go to the 1.4/2.5 curve. As a result we find that the FEED RATE is decreased to 1.3 in/min (133mm/min) for this blade. If however, the ma- chine is fitted with a finer than optimum blade (e.g.

  • Page 44: Coolant Flow

    COOLANT FLOW A generous flow of coolant should be applied in order to increase production and blade life. The machine is provided with a switch on the control panel as well as two independently controlled coolant spouts. One is on the adjustable guide arm, this one should always flood the blade with coolant.

  • Page 45: Section 3 - Maintenance And Troubleshooting

    SECTION 3 - MAINTENANCE AND TROUBLESHOOTING Switch off before beginning work. • The emergency switch, which is used to turn the hydraulics off, should not be the only means of shutting the power off before cleaning or performing maintenance to the machine. The main power disconnect should be switched off and locked.

  • Page 46: Blade Changing

    BLADE CHANGING We cannot overstress the safety precautions which should be followed during this operation. Safety glasses, gloves as well as a long sleeve shirt should be worn. The hydraulics should be off at all times when the operator has his / her hands in contact with the blade.

  • Page 47: Blade Tracking

    BLADE TRACKING First, inspect the blade wheels for wear or damage and repair as required. Blade tracking adjustment should always begin at the wheel where the tracking is farthest out of specification. Using the instructions below, adjust the worst wheel, jog the blade and recheck both wheels.

  • Page 48: Blade Guide Adjustment

    BLADE GUIDE ADJUSTMENT At the bottom of the guide arms are the carbide blade guide assemblies, the photo shows the carbide locking handle. These assemblies will need to be adjusted occasionally as the carbide pads become worn. To adjust properly, follow this simple procedure.

  • Page 49: Lubrication

    LUBRICATION The design of the M-16, M-20 was intended to minimize maintenance, although periodically certain moving parts need lubrication. We recommend that this periodic lubrication be done once a month using any general purpose grease at the points indicated below. Horizontal pivot.

  • Page 50: Hydraulic Maintenance

    HYDRAULIC MAINTENANCE There are only FIVE items of routine maintenance associated with the hydraulic system. 1. OIL FILTER - Ten micron filtration of the hydraulic oil is provided by a spin on type filter mounted on the tank re- turn line. The element should be changed after the first 50 Hours of operation and then every 500 working hours. Suitable replacement elements are: CANFLO RSE-30-10...
  • Page 51 TROUBLESHOOTING Most problems which may occur have relatively simply solutions which appear in this section. If the solution is not found here, contact the Hyd·Mech Distributor from whom you purchased your bandsaw. They have trained field service person- nel who will be able to rectify the problem. PROBLEM PROBABLE CAUSE SOLUTION...
  • Page 52 Saw starts but will not On machines so equipped, Reload with stock. Hold the hydraulic run after Start button has the out-of-stock limit switch start button and open vises far enough been released has been tripped to deactivate the limit switch Saw starts but no hydrau- If blade wheels run clock Stop immediately;...
  • Page 53 To view the parameters: Start the machine and, in manual mode, enter the parameter screen by pressing the PARAMETERS key (F16). Type the password which can be obtained from HYD-MECH and press ENTER. Press parameters key again and the parameter screen will appear.
  • Page 54 MITSUBISHI PLC 500 PARAMETER SCREEN (V18APC SHOWN) NOTE: For M16/20A and older V18APC (Before but not including serial # K0399163), the parameter screen is slightly different. There will be only one Angle Calibration enable line (Reads: ANG CLB “ENTER” OFF), and only one Total Measured Angle line (Reads: TTL MEAS ANG: 90.07).

  • Page 55: Head Feed Rate Calibration

    the way to the back. It will close, the front vise will open, and the shuttle vise will move slowly all the way to the front. The front vise will clamp, the head will move forward for a cut and then retract. On M16/20A: The head will move down for a trim cut then move back up.

  • Page 56: Plc 500 E600 Input / Output Terminal

    On V18APC: The head will swing slowly to 45 L, and then will come forward for a cut. It will retract, then swing slowly to 45 R, come forward for a cut, and then retract. At this point the procedure is complete. NOTE: If doing this procedure using material to scribe and calculate new value, a scribe cut at 90 will have to be made before starting the procedure.
  • Page 57 Parameter Definitions MTL INFEED MATERIAL INFEED Tells PLC which side of the machine material in-feed is on. (V18A ONLY) ACT LTH ACTUAL LENGTH Value determined by, and entered after, performing the Length Calibration Procedure. PLC uses this value to calcu- late its length encoder resolution and Stroke parameter.
  • Page 58 ANG TRG WD ANGLE TARGET WINDOW Allowable + / - tolerance from programmed angle. ANG DEC ANGLE DECELLERATION Distance in degrees the head will move in slow speed on ap- proaching target angle. BP RADIUS On M16/20 The distance in inches from the front side of the blade to the pivot point of the head.

  • Page 59: Plc 500 Troubleshooting Examples

    PLC 500 TROUBLESHOOTING Examples PROBLEM #1, PLC is not measuring lengths. POSSIBLE CAUSES 1. Encoder - pinion gear loose on encoder shaft - bad encoder 2. Encoder Cable - bad connection at encoder or PLC - open or shorted wire 3.
  • Page 60 CONSISTENT INACCURACY: (Make sure blade kerf value is correct) • Change “Actual Pos.” parameter to 1. This will make the PLC show actual shuttle travel in AUTO With no material in the machine: • Program JOB 1 for 2 pieces of 5” length, JOB 2 for 2 pieces of 10” length, and JOB 3 for 2 pieces of a length as one shuttle will allow.

  • Page 61: Programmable Logic Control, (E200 Interface, 2100 Software)

    PROGRAMMABLE LOGIC CONTROL, (E200 interface, 2100 software) NOTE: The PLC is equipped with a lithium battery to keep the program stored while the power is shut down. The battery will need to be replaced every 3 to 5 years, depending on usage. A visual warning will be displayed on the interface when the battery drains to a certain level.
  • Page 62 ACTUAL LTH Actual Length Value. Value entered after performing length calibration procedure (described later in this section). PLC uses this value to calculate its length encoder resolution and stroke parameter. Note: If Calibration Procedure is activated and not completed, or activated and a value not entered for ACT LTH, this value will reset to 00.000 and the PLC will not be able to count/display lengths.

  • Page 63: Plc Troubleshooting

    QUEUE The queue allows the operator to run several jobs (max 5) in series. If “REPEAT” is selected the above series will be executed the selected number of times. CONV SYNCH SPEED Conveyor synchronization speed. (for optional driven conveyors only) Adjusting this parameter, the conveyor speed could be synchronized with shuttle speed in automatic mode and in manual mode, set to tandem operation.
  • Page 64 pinion gear is securely fastened to the encoder shaft and that it can rotate along the rack as the shuttle moves. If all mechanical components are functioning correctly then the encoder is defective. If all tests check positive, the problem is in the PLC unit. PROBLEM # 2, for automatic models with a shuttle.

  • Page 65: Inconsistent Inaccuracy

    INCONSISTENT INACCURACY 1. With the machine in MANUAL mode, move the shuttle all the way forward and clear (zero) the length display. Move the shuttle in reverse, in slow speed, all the way to the end of it’s travel. Return the shuttle forward to the home position, also in slow.

  • Page 66: Auto Cycle Not Being Completed

    i.e. Programmed length = 1.00” Measured length = .999” -0.001” short = 12.00” = 11.988” -0.012” short = 60.00” = 59.940” -0.060” short Existing parameter “LTH CONST”=0.001256 11.988 divided by 12.00 x 0.001256 = 0.001255 The new parameter “LTH CONST” would be 0.001255. This value should be entered as the new “LTH CONST” parameter and test cuts repeated.

  • Page 67: Fuses E200

    and HUP L/S deactivates. 7. After the cut is completed HDN input should light, HDN output should go out, the HUP output should light and the head should move up. When the head reaches it’s up limit, HUP input should come on, HUP output off and the cycle repeats with the next length being clamped on by the shuttle, front vise opening and the length being brought forward to home position.

  • Page 68: Mitsubishi Fx2N 48Mr Inputs & Outputs

    DIAGNOSIS: 1. Check for LED light on the sensor - light on indicates prox. sensor power connections are correct and sensor is activated. Problem could be with the sensor, signal wire to the PLC or with the PLC. With blade running, proximi- ty LED should pulse.
  • Page 69 PLC 100, E200 Input / Output Terminal Information Inputs X0 - Shuttle Encoder, Channel A X10 - Shuttle Vise Close Switch X1 - Shuttle Encoder, Channel B X11 - Shuttle Vise Open Switch X2 - Blade Speed X12 - Front Vise Close Switch X3 - Feed rate encoder A X13 - Front Vise Open Switch X4 - Feed rate encoder B...

  • Page 70: Calibration Procedure

    CALIBRATION PROCEDURE FOR MITSUBISHI PLC with 2100 series software Length calibration may be achieved in two ways: by inputting “ACTUAL LTH” (actual length) or “LTH CONST” (length constant) parameter. To determine “Actual LTH” value, the “LTH CLB” (length calibration) procedure must be executed. In manual mode, position a piece of material, which is longer than the shuttle full stroke length (i.e.S20A=29.00”) and close the front VISE.
  • Page 71 Example; Cut length of 11.998”, Programmed length of 12”, Existing “LTH CONST” parameter of 0.001256. 11.988 ÷ 12.000 X 0.001256 = 0.001255 The new “LTH CONST” value of 0.001255 should be entered as the “LTH CONST” parameter and test cuts repeated. Adjust the parameter again if necessary.

  • Page 73: Section 4 - Electrical System

    3 to 5 years, depending on usage. A visual warning will be displayed on the inter- face when the battery drains to a certain level. Batteries can be purchased through your Hyd-Mech Distributor. 2. If the machine is equipped with an inverter, do not turn disconnect on for 3 three minutes after disconnect has been shut off.
  • Page 74 ELECTRICAL COMPONENTS Coolant pump. Head encoder (locat- ed behind a cover). Out of Stock Limit Switch. Proximity sensor, located behind idler wheel cover. Shuttle Encoder (located on Hirschman connectors, direc- the idler side of shuttle under a tional control valve solenoids and cover).
  • Page 75 90 Degree Limit Switch (inside Limit Switch Trip Pin attached hydraulic compartment). to the head. Head Up and Down Limit Switch Digital Angle Display Encoder.

  • Page 76: M16A Plc500 Component List: No Options

    M16A PLC500 COMPONENT LIST: NO OPTIONS ECN:W00-0047 ITEM # DESCRIPTION UNIT K-M16A-PLC500-71A-00 Kit, Electrical Components, Generic 1.00 K-M16A-PLC500-711A-00 Kit, Base Components, Generic 1.00 371540 Interface 1.00 370120 Cable, 25 D Pin / 8 Pin Mini Din, M16/20 1.00 372615 Switch, Selector, 1 Position, ZB2BD7 2.00 372625 Switch, Selector, 2 Position Maintained, ZB2BD2...
  • Page 77 371045 End Plate, AP 10/SI 1.00 371070 End Stop, 9708/S35 2.00 372755 Terminal Markers, Marcom 6.00 372335 Rail, Din 35 x 7, 5 Slottted 2M 12.00 371290 Fuse, Glass, Slo-Blo, Bussman, MDL-3 5.00 K-M16A-PLC500-713A-00 Kit, Control Terminal Strip, Generic 1.00 Power Supply, 24V DC 0.65A Out, 120-230VAC In, ‘M’...
  • Page 78 372195 Potentiometer, 1K, Short, KU1021S20 1.00 392367 Label, Cord, .75”H x 1.5” 22.00 371460 Heat Shrink, Blue 4.00 K-M16A-PLC500-717-00 Kit, Wires, Generic 1.00 373135 Wire, 16 Awg / 26, TEW, Black 246.00 373220 Wire, 16 Awg / 26, TEW, White 207.00 373125 Wire, 12 Awg / 19, T90, Black...
  • Page 79 K-M16-73-00 Kit, Digital Angle Display 1.00 M16-7-04 Capstan, Encoder 1.00 393938 Screw, Set, Cup Point, 6-32 x 0.25 2.00 K-M16-731-00 Kit, Reset, 90 Degrees, Mounting 1.00 S25-6-04B Bracket, Valve, Variable Vise Pressure 1.00 390850 Bolt, Socket, Cap, 10-24 x 0.375 4.00 K-M16-732-00 Kit, Wire, Encoder Drive, Mounting...

  • Page 80: M16A Plc500 Component List: 208V

    CHRM RD 1.125 Chrome, 1.125 in. 22.00 M16-712-02A Sheet, Wall, Side, Bottom Panel 1.00 M16-712-03 Hinge, Control Panel 1.00 HR RD 0.75 Round, Hot Rolled, 0.75 in. 2.00 M16PC-713-00A Weldment, Panel, Control 1.00 M16-713-02 Plate, Hinge, Control Panel 1.00 M16PC-713-01A Wrapper, Panel, Control 1.00 390035...

  • Page 81: M16A Plc500 Component List: 240V

    370310 Conduit, Non Metallic, 3/4 in. Grey 61.00 370460 Connector, Conduit, Gray 3/4 in. 1.00 370445 Connector, Conduit, Fixed 3/4 in. 90 Deg 1.00 392986 Nut, Metal, 3/4” 2.00 392375 Label, Laser, Brady 24.00 392372 Label, Cord, 1”H x 2” 2.00 371975 Motor, Electric, 3 HP, 208V, 1800 Rpm , 182TC, 60HZ...

  • Page 82: M16A Plc500 Component List: 480V

    392375 Label, Laser, Brady 24.00 392372 Label, Cord, 1”H x 2” 2.00 371980 Motor, Electric, 3 HP, 240 / 480V, 1800 Rpm , 182TC, 60HZ 1.00 372035 Motor, Electric, 7.5 HP, 240 / 480V, 1800 Rpm , 213TC, 60HZ 1.00 M16A PLC500 COMPONENT LIST: 480V ECN:W00-0047 ITEM #...

  • Page 83: M16A Plc500 Component List: 575V

    M16A PLC500 COMPONENT LIST: 575V ECN:W00-0047 ITEM # DESCRIPTION UNIT 1.00 371535 Inverter, Variable Frequency Drive, 10 HP 575V, FR-A560-7.5K-NA 371820 Line Reactor, 10 HP 575V 5% Impedance, RL-01203 1.00 370890 Disconnect, Box, Fusible 30 Amp, CH361 1.00 371326 Fuse, Time Delay 600V Class R, 25Amp, TRS 25R 3.00 372965 Transformer, 600V 500Va, 9070 T500D5...
  • Page 84 LIST OF M16_M20 PLC500 ELECTRICAL COMPONENTS Item Code as on Component M16/20 PLC500 Description Part Number Manufacturer Schematic 1PB-Emergency Stop Red mushroom head, latching push button. ZB2 BT4 Telemecanique Push Button Mounting base with 1 N/C contact block. ZB2 BZ102 Telemecanique 2PB-Hydraulic Start Green, illuminated, flush head push button.
  • Page 85 LIST OF M16_M20 PLC500 ELECTRICAL COMPONENTS Item Code on Component M16/20 PLC500 Description Part Number Manufacturer Schematic FX2N-48MR Mitsubishi PLC. FX2N-48MR Mitsubishi E600 Mitsubishi Interface E600 Mitsubishi Interface Cable 370151 Blade motor relay plus G2R-2-S Omron mounting base. P2RF-08-E Head lower relay plus G2R-2-S Omron mounting base.
  • Page 86 Options Item Code on Component M16/20 PLC500 Description Part Number Manufacturer Schematic 8SS- Black, 1 position spring return from left to center & ZB2 BD7 Telemecanique Auxillary Vise 1 position maintained to right s/s. ZB2 BZ103 Telemecanique Mounting base with 2 N/O contact blocks plus ZB2 BE102 Telemecanique 1 N/C contact.
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  • Page 90: M16/20 A 480V / 575V Electrical Schematic With No Options

    M16/20 A 480V / 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4.18...
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  • Page 114: M16/20 A 240V / 208V Electrical Schematic With No Options

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  • Page 126: M16/20 A 240V / 208V Electrical Schematic With Options

    M16/20 A 240V / 208V ELECTRICAL SCHEMATIC WITH OPTIONS 4.54...
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  • Page 139 M16-A, M20-A PLC 100, E200 COMPONENT LIST & ELECTRICAL DIAGRAMS 4.67...
  • Page 140 LIST OF M16_M20 ELECTRICAL COMPONENTS Item Code as on Component M16/20 Description Part Number Manufacturer Schematic 1PB-Emergency Stop Red mushroom head, latching push button. ZB2 BT4 Telemecanique Push Button Mounting base with 1 N/C contact block. ZB2 BZ102 Telemecanique 2PB-Hydraulic Start Green, illuminated, flush head push button.
  • Page 141 LIST OF M16_M20 ELECTRICAL COMPONENTS Item Code as on Component Description Part Number M16/20 Schematic Manufacturer FX2N-48MR Mitsubishi PLC. FX2N-48MR Mitsubishi E200 Mitsubishi Interface E200 Mitsubishi Interface communication cable 370151 Hyd. Valve Hirschmann connector H/927811311 Hirschmann Connector Fuse holder USM1 Gould 5A Time-delay fuse ATM5...
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  • Page 144: M-16/20 A Plc 100, E200, 208/240V, With Options

    M-16/20 A PLC 100, E200, 208/240V, WITH OPTIONS 4.72...
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  • Page 156: M-16/20 A Plc 100, E200, 480/575V, With Options

    M-16/20 A PLC 100, E200, 480/575V, WITH OPTIONS 4.84...
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  • Page 169: Section 5 - Hydraulic System

    SECTION 5 - HYDRAULIC SYSTEM The M-16, M-20 hydraulic system does not require any special work on a new machine before its start up. The hydraulic tank is filled with Texaco Rando HD46 hydraulic oil and all machine functions have been tested at the factory to ensure proper operation upon initial start-up.

  • Page 170: M16 Hydraulic Assembly Component List

    DCV3P-AB-T Shuttle Valve DCV3P-AB-T Guide Arm Valve DCV3P-AB-C Front Vise Valve DCV3P-AB-C Shuttle Vise Valve DCV3P-AB-T Swing valve DCV3P-AB-C Outboard Vise (Option) PV2P-A-C Poppet Valve CHB-25C Cushion Block, shuttle HP-1 Pump SS-100-00 Suction Strainer SF6520 Return Filter HM-1 Chip Conveyor Motor N10BK Needle Valve CHB-15C...
  • Page 171 DCV3P-AB-T Swing valve DCV3P-AB-C Outboard Vise (Option) PV2P-A-C Poppet Valve CHB-25C Cushion Block, shuttle HP-1 Pump SS-100-00 Suction Strainer SF6520 Return Filter HM-1 Chip Conveyor Motor N10BK Needle Valve CHB-15C Cushion Block, swing JB-02B Double Junction Block (Option) PRV1/12 Pressure Reducing Valve (Option) EB-02 Extension Block, Left (Option)

  • Page 172: M-16/20 Hydraulic Plumbing Diagram

    M-16/20 HYDRAULIC PLUMBING DIAGRAM...

  • Page 174: M-16/20 Hydraulic Schematic

    M-16/20 HYDRAULIC SCHEMATIC...

  • Page 175: Blade Brush Assembly

    BLADE BRUSH ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION S22-431-00A WELDMENT, PLATE, BEARING 340280 BEARING, WATER PUMP, W6440-4 342310 WHEEL, POLYURETHANE, YELLOW, S20-925-03 M16-48-01A SHAFT, EXTENSION, BLADE BRUSH 342315 WHEEL, WIRE, BLADE BRUSH, 3” 394665 WASHER, FLAT, 0.50 392860 NUT, HEX, 0.50 - 13 393940 SCREW, SET, CUP POINT, 0.25 - 20 x 0.25 394745...

  • Page 176: Guide Arm Assembly

    GUIDE ARM ASSEMBLY...

  • Page 177: M-16 Guide Arm Assembly Component List

    M-16 GUIDE ARM ASSEMBLY COMPONENT LIST ITEM QUANTITY PART NUMBER DESCRIPTION M16-3-01B BAR, GUIDE ARM, LONG 390775 BOLT, SOCKET HEAD, CAP, 0.50 - 13 x 1.00 M-M16-47-01B GUIDE ARM, DRIVE, MACHINED M16-4-01 INSERT, GUIDE ARM, DRIVE M16-4-03 HANDLE, GUIDE ARM M16-4-07 ROD, THREADED, GUIDE ARM M16-4-08...

  • Page 178: M-20 Guide Arm Assembly Component List

    M-20 GUIDE ARM ASSEMBLY COMPONENT LIST ITEM QUANTITY PART NUMBER DESCRIPTION M16-3-01B BAR, GUIDE ARM, LONG 390775 BOLT, SOCKET HEAD, CAP, 0.50 - 13 x 1.00 M-M16-47-01B GUIDE ARM, DRIVE, MACHINED M16-4-01 INSERT, GUIDE ARM, DRIVE M16-4-03 HANDLE, GUIDE ARM M16-4-07 ROD, THREADED, GUIDE ARM M16-4-08...

  • Page 179: Blade Tension Assembly

    BLADE TENSION ASSEMBLY...

  • Page 180: Blade Tension Assembly Component List

    BLADE TENSION ASSEMBLY COMPONENT LIST ITEM QUANTITY M16 PART NUMBER M20 PART NUMBER DESCRIPTION M16-421-00 M20-421-00 WELDMENT, ARM, BLADE TENSION M16-422-00A M16-422-00A ASSEMBLY, SHAFT, BLADE TENSION M16-3-03 M16-3-03 TUBE, BUSHING, TENSION SHAFT, LONG M16-3-04A M16-3-04A TUBE, BUSHING, TENSION SHAFT, SHORT M16-25-01 M16-25-01 M16-4-12...

  • Page 181: Pivot Link Assembly

    PIVOT LINK ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M-M16-22-00B WELDMENT, PIVOT LINK, MACHINED 340660 BUSHING, GM-3644-032 340955 DISK, PLASTIC, OD 16” x 0.125 M16-2-09 DISK, THRUST BEARING, PLATE M16-2-12 SHAFT, PIVOT M16-2-18B SHEET, COVER, PIVOT, BACK 390850 BOLT, SOCKET HEAD, CAP, 10-24 x 0.375 M16-3-06C SHAFT, HORIZONTAL, HEAD 342265...

  • Page 182: Hydraulic Tank Assembly

    HYDRAULIC TANK ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M16-611A-00 WELDMENT, POWER PACK M-S22A-61-01 LID, OIL TANK, MACHINED 390075 BOLT, HEX HEAD CAP, 0.312 - 18 x 0.75 363085 TANK COMPONENT, FILTER & BREATHER 393865 SCREW, MACHINE, 10-24 x 0.5 PHILLIPS TRUSS HEAD 363110 TANK COMPONENT, SUCTION STRAINER 360675...

  • Page 183: Hydraulic Pump Assembly

    HYDRAULIC PUMP ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION 182TC 3HP, 1800 RPM, SPECIFY VOLTAGE 340870 COUPLING, MECHANICAL, 1 1/8” HUB, L095 340925 COUPLING, MECHANICAL, INSERT N095 340880 COUPLING, MECHANICAL, 3/4” HUB, L095 340290 BELL HOUSING, 3HP, 5HP, 1960 394775 WASHER, LOCK, 0.50 390180 BOLT, HEX HEAD CAP, 0.50 - 13 x 1.50 362745...

  • Page 184: Conveyor Assembly

    CONVEYOR ASSEMBLY 6.10...

  • Page 185: Conveyor Assembly Component List

    CONVEYOR ASSEMBLY COMPONENT LIST ITEM QUANTITY PART NUMBER DESCRIPTION M-M20-21-00C WELDMENT, CONVEYOR, FRAME, MACHINED M-M20-2-07B PLATE, CARRIER, SHAFT, FRONT, MACHINED 390195 BOLT, HEX HEAD CAP, 0.50 - 13 x 2.50 394775 WASHER, LOCK, 0.50 394069 SCREW, SET, CUP POINT, 0.50 - 13 x 2.00 M16-2-10A SHAFT, SHUTTLE M-M20-2-06C...

  • Page 186: Shuttle Vise Assembly

    SHUTTLE VISE ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M-M20-51-00A WELDMENT, FRAME, SHUTTLE VISE, MACHINED M20-2-01 SHAFT, GUIDE, VISE JAW 363325 WIPER, 3” 342170 STRIP, WEAR RING, 3” SHAFT M20-C21-00A ASSEMBLY, CYLINDER, VISE, M16/20 M-M16-2-16B PLATE, CYLINDER MOUNTING, MACHINED 390565 BOLT, SOCKET HEAD, FLAT, 0.50 - 13 x 1.50 393560 RING, RETAINING, EXTERNAL 2 3/8”...

  • Page 187: Datum Vise Jaw Assembly

    DATUM VISE JAW ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M-M20-54-00B WELDMENT, JAW, DATUM, MACHINED M16-5-02 SHAFT, ECCENTRIC, DATUM JAW 341795 ROD END, 5/8 NF 392875 NUT, HEX, 0.625 - 18 M16-5-06 PIN, DATUM JAW, MOUNTING 393585 RING, RETAINING, EXTERNAL 3/4” M16-53-00 WELDMENT, YOKE, DATUM JAW CYLINDER 393950...

  • Page 188: Encoder Length Control Assembly

    ENCODER LENGTH CONTROL ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M16-7-01A RACK, LENGTH CONTROL 393817 SCREW, MACHINE, 6-32 x 0.50 SLOTTED FILLISTER HEAD CAP M16-7-11 SPUR GEAR M16-7-02C HINGE, ENCODER M16-7-08A ENCODER BRACKET M16-7-03 DRUM, WIRE 371035 ENCODER, 2500 PPR, 6-PIN RADIAL CONNECTOR, HD20-S18 390850 BOLT, SOCKET HEAD, CAP, 10-24 x 0.375 M16-56-00A...

  • Page 189: Encoder Cover Assembly

    ENCODER COVER ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M16-761-00 WELDMENT, BRACKET, COVER MOUNTING M16-762-00 WELDMENT, BRACKET, ENCODER MOUNTING 393950 SCREW, SET, CUP POINT, 0.25 - 20 x 0.25 371025 ENCODER, 8192 PPR 6-PIN RADIAL CONNECTOR 393824 SCREW, MACHINE, 6-32 x 0.625 SLOTTED FILLISTER HEAD CAP M16-7-03 DRUM, WIRE 394025...

  • Page 190: Hydraulic Chip Auger Assembly

    HYDRAULIC CHIP AUGER ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION 362690 MOTOR, HYDRAULIC 360340 FITTING, HYDRAULIC, ADAPTER, STRAIGHT, 7/8 NF-FNPT, 0502-10-4 360535 FITTING, HYDRAULIC, STEEL, ELBOW ADAPTER 90 MNPT-MJIC, 2103-4-4 393965 SCREW, SET, CUP POINT, 0.312 - 18 x 0.25 390630 BOLT, SOCKET HEAD, FLAT, 0.375 - 16 x 1.00 M16-0101-00 WELDMENT, AUGER, CHIP...

  • Page 191: Door And Cover Assemblies

    DOOR AND COVER ASSEMBLIES Blade Guard: Idler Side Cover: M16-3-09C M16-3-07D M20-3-07D Thumb Screw: 1/4-20 x .75 Parameters Label: Idler Door: S20-9-25 M16-33-00A M20-33-00 The head must be raised or swung to open Cover: Encoder Cover: M16-5-10 M16-56-00A Blade Cover: M16-3-12 Drive Door: M16-32-00B...

  • Page 192: Direct Drive Assembly

    DIRECT DRIVE ASSEMBLY M-20A ITEM QUANTITY PART NUMBER DESCRIPTION 213T 10HP, 1800 RPM, SPECIFY VOLTAGE HM5DD-RM CANIMEX GEAR BOX (SHIM KIT HM5-SK) 390170 BOLT, HEX HEAD CAP, 0.50 - 13 x 1.25 394775 WASHER, LOCK, 0.50 M-W22-44-01 WHEEL, DRIVE, 22”, MACHINED M-M20-3-13A CAP, RETAINER, DRIVE WHEEL, MACHINED 390780...
  • Page 193 6.19...

  • Page 194: Gearbox Assembly

    GEARBOX ASSEMBLY 6.20...
  • Page 195 6.21...

  • Page 197: Section 7 - Optional Equipment

    SECTION 7 - OPTIONAL EQUIPMENT BUNDLING ASSEMBLY For customers who cut bundles, a bundling vise is available. For “P” model machines, only one bundling assembly is required for the single vise. An “A” model is shown below. When cutting a number of pieces at once, the vertical clamp holds the bundle down firmly to prevent cutting errors due to material slippage or vibration.
  • Page 198 BUNDLING ASSEMBLY Shuttle Vise Only Mounted inside top of shuttle frame. Shuttle Vise Only Front Vise Only...

  • Page 199: Bundling Assembly Component List

    BUNDLING ASSEMBLY COMPONENT LIST ITEM QUANTITY PART NUMBER DESCRIPTION M20-23-01A SHAFT, GUIDE, BUNDLING 390780 BOLT, SOCKET HEAD, CAP, 0.50 - 13 x 1.50 M20-52-01A SHAFT, GUIDE, BUNDLING M16-52-05B BRACKET, SHAFT 390650 BOLT, SOCKET HEAD, FLAT, 0.625 - 1 x 2.00 390715 BOLT, SOCKET HEAD, CAP, 0.375 - 16 x 1.00 M16-521-00A...

  • Page 200: Vertical Roller Assembly

    VERTICAL ROLLER ASSEMBLY ITEM QUANTITY PART NUMBER DESCRIPTION M-M20-251-00 WELDMENT, FRAME, VERTICAL ROLLER, MACHINED M16-253-00 SHAFT, VERTICAL ROLLER 393795 ROLL PIN, 0.50 x 1.50 M16-252-00 ASSEMBLY, ROLLER, VERTICAL 393530 RING, RETAINING, EXTERNAL 1 1/2” M16-25-01 394775 WASHER, LOCK, 0.50 390180 BOLT, HEX HEAD CAP, 0.50 - 13 x 1.50 390580 BOLT, SOCKET HEAD, FLAT, 0.50 - 13 x 2.50...
  • Page 201 VARIABLE VISE PRESSURE This option is useful when the material being cut is soft or is a structrual and may be distorted by the full vise pressure. Variable Vise Pressure and Gauge OUT OF STOCK SWITCH For customers who plan to cut in the automatic cycle with limited supervision, an Out of Stock Limit Switch is available.

  • Page 202: Cut Line Laser Sight

    CUT LINE LASER SIGHT This laser is used to show where the blade will fall on the material to be cut. This is done with a red laser beam which is approximately .030” wide that can be placed on either the infeed or out feed side of the blade. This is particularly useful when cutting angles on structural materials.

  • Page 203: Outboard Vise Assembly Option

    OUTBOARD VISE ASSEMBLY OPTION...

  • Page 204: Outboard Vise Assembly Component List

    OUTBOARD VISE ASSEMBLY COMPONENT LIST ITEM QUANTITY PART NUMBER DESCRIPTION S25A-212-00 VISE FRAME S25A-21-06E VISE JAW S25-2-04 WEAR STRIP 390640 BOLT, SOCKET HEAD, FLAT, 0.3125 - 18 x 0.50 390190 BOLT, HEX HEAD CAP, 0.50 - 13 x 2.00 394775 WASHER, LOCK, 0.50 393790 ROLL PIN, 0.375 x 2.00...

  • Page 205: Mist Blade Lubrication System

    MIST BLADE LUBRICATION SYSTEM This option supplies a regulated amount of lubrication to the blade. The system is operating whenever the hydraulic sys- tem is on. To activate the mist system, connect the air supply and disconnect to deactivate the system. The amount of lubrication can be adjusted with the dial below the oil tank.

  • Page 206: M16/20 A Remote Console

    M16/20 A REMOTE CONSOLE 7.10...

  • Page 207: M-20 Specifications

    M-20 SPECIFICATIONS DIMENSIONS IMPERIAL METRIC Capacity round 20” dia 500mm dia rectangular 20” x 30” 500 x 750mm @ 45 deg 20” round, 18x20” rec. 400mm round, 350x400mm rec. @ 30 deg 12” round, 12x20” rec. 300mm round, 300x400mm rec. Length Control programmable up to 99 jobs, with 5 in queue Blade: length 20’...

  • Page 208: M-16 Specifications

    M-16 SPECIFICATIONS IMPERIAL METRIC Capacity Round 16” 400mm Rectangular 16” x 25” 400 x 625mm @ 45° Round 16” 400mm @ 45°Rectangular 14x16” 350x400mm @ 30° Round 9x16” 225x400mm @ 30° Rectangular 11” rec. 275mm Length Control programmable up to 99 jobs, with 5 in queue. Blade: Length 18’...

  • Page 209: M20 Layout

    M20 LAYOUT...

  • Page 210: M16 Layout

    M16 LAYOUT...

  • Page 211: Warranty

    WARRANTY Hyd-Mech Group Limited warrants each new M-16/20 bandsaw to be free from failure resulting from defective mate- rial and workmanship under proper use and service for a period of two years following the date of shipment to the user.
  • Page 212 Serial #: Voltage: Date of Inspection: Software Version: Parameters Password: Wheel Targets Speed Constant Height CLB (Press Enter) Actual Height Height Constant Lth CLB (Press Enter) Actual Length Length Constant Accel Dist Decel Distance Min Fast Dist Target Window SVO Dwell FVO Dwell Close Time Feed Rate...
  • Page 213 Serial #: Voltage: Date of Inspection: Software Version: Parameters Password: Lth CLB “ENTER” ANG CLB “ENTER” Act LTH TTL MEAS ANG 0.06 STROKE ANG TRG WD .006” LNG TRG WD ANG DEC .250” ACC DIST BP RADIUS 1.000” DEC DIST DP RADIUS 1.000”...
  • Page 214 M16A & M20A The addendum pertains to: 1. Section 2. Operating intructions for the E1060 HMI 2. The BLADE CHANGE MODE procedure which replaces the BLADE CHANGE MODE procedure instructions in Section 3 of the operations manual. The electrical diagrams supersede the electrical diagrams in the operations manual. Also included are exploded diagrams with parts list of the gearbox for the M16 and M20.
  • Page 215 SECTION 2 - OPERATING INSTRUCTIONS This section has been prepared to give the operator the ability to set up the saw for most cutting situations. Before cutting any material, the operator should be familiar with all operations and controls as well as the basic cutting theory described below.
  • Page 216 HMI PANEL: MITSUBISHI PLC 500 for North America & Europe FRONT VISE This switch has three positions, OPEN, HOLD and CLOSE. With the switch held in the OPEN position the vise will open all the way or until the switch is released. With the switch in the HOLD position, the vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping.
  • Page 217 HYDRAULIC START To start the hydraulic system, the switches for the head and both vises must be in the “NEUTRAL” position. The “HYDRAULIC START” button must be depressed and held in momentarily until the PLC display becomes active. CYCLE START / PAUSE This button starts the cutting cycle and will stay illuminated until the cycle is completed.
  • Page 218 BLADE CHANGE MODE This lock is provided for the safety of the operator during the blade changing procedure. When the lock is in the “ON” (I) position, the door interlocks are disabled and the only functions that are active are the GUIDE ARM and BLADE TENSION controls. All other controls are inactive.
  • Page 219 PLC CONTROL DESCRIPTION ACTIVATING THE PLC The PLC control will become active when all selector switches are in the neutral position and the HYDRAULIC START button is depressed and “held in” momentarily. If the head is not in the 90 position, the display will prompt you to “SWING THE HEAD TO 90 DEGREES.”...
  • Page 220 FUNCTION BUTTON DESCRIPTION On the dual function buttons, if a green indicator light is illuminated, it means that the function printed in green on the top of the button is enabled. A red light indicates the function printed in red at the bottom of that button is enabled. MANUAL MODE (Green light) •...
  • Page 221 AUTO MODE • Energizes CYCLE START button. MANUAL MODE No function ONE CUT MODE Used to enter length value MANUAL MODE • After entering an angle value, pressing F2 will cause the screen to read “TO INITIATE MOVE- MENT TO XX.X DEGREES PRESS CYCLE START”. Upon pressing “CYCLE START” the head will swing to the programmed angle.
  • Page 222 ONE CUT MODE In MAN mode, switching the front vise to closed position changes the PLC to “One Cut Mode “ to cut one piece at a de- sired length. To accomplish this, follow the procedure below. 1. In “MAN MODE” position the head for the required angle by using the 90 or 30 function keys.
  • Page 223 AUTOMATIC OPERATION To enter AUTO MODE, the front vise switch must be in the closed position. When the AUTO/MAN button is pressed, the red indicator above it will come on, the screen will change to the PICK LIST display as shown on the following page and be ready for editing or starting a new job.
  • Page 224 PICK LIST SCREEN Before switching to AUTO MODE, position both the material for a trim cut as well as the head up limit switch so that no damage is caused by the shuttle moving the material into the blade (see “ONE CUT MODE”). 1.
  • Page 225 NOTES: 1. The CYCLE START button is used to PAUSE a job in progress. When a job is PAUSED the PICK LIST will appear and the operator can make eventual alterations to the job values which will take place on the next piece to be cut or to edit a new job.
  • Page 226 SHUTTLE EMERGENCY STOP A second emergency stop push button is mounted to the shuttle above the shuttle vise cylinders. This mushroom button stops the blade and hydraulic motors. Both vises will hold their position but, pressure will begin to fall off. Long pieces of work should always be supported so they will not become loose over time and fall while the machine is shut down.
  • Page 227 CUTTING PARAMETERS CHART A full size CUTTING PARAMETERS CHART is mounted on the front of the main electrical panel. The chart contains five steps for the operator to follow in order to achieve optimum performance of the saw. These steps are detailed on the following pages.
  • Page 228 STEP 2: SET FEED FORCE LIMIT The Feed Force Limit is the maximum amount of force with which the head is allowed to push the blade into the work-piece. (Feed force to be adjusted during head descent) CUTTING SOLIDS For cutting solids, the wider the section, the less FF should be set, to avoid blade overloading. See the graph below. EXAMPLE: When cutting a solid which is 1/2 of machine capacity using the graph, locate 50% on the horizontal line and travel upwards to the plotted line and then travel directly across to the vertical FF Setting line.
  • Page 229 STEP 3: DETERMINE OPTIMUM BLADE PITCH - TEETH PER INCH (T.P.I.) Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting rates and good blade life. For cutting narrow or thin wall structural materials a fine blade with many teeth per inch (T.P.I.) is recommended. For wide materials a blade with a coarse pitch should be used.
  • Page 230 STEP 4: DETERMINE OPTIMUM BLADE SPEED, V (ft/min) (m/min) The relationship between optimum blade speed and effective material width for various materials is represented on the graph shown. The graph shows that as effective material width gets wider or as material gets harder, lower blade speeds are recom- mended.
  • Page 231 The following table gives examples of the optimum blade speeds for different materials. MATERIALS OPTIMUM BLADE SPEED (ft/min) (m/min) 5” (125mm) Diameter Solid Carbon Steel 12” (300mm) I-Beam 4” x 4” (100mm x 100mm) Rect. Tube 1/4” (6mm) Wall 4” (100mm) 400 Stainless Steel 2”...
  • Page 232 FEED RATE, continued If the saw is fitted with a blade coarser than optimum (e.g.: 1.4/2.5 TPI) we can still use the graph, but we go to the 1.4/2.5 curve. As a result we find that the FEED RATE is decreased to 1.3 in/min (133mm/min) for this blade. If however, the machine is fitted with a finer than optimum blade (e.g.
  • Page 233 COOLANT FLOW A generous flow of coolant should be applied in order to increase production and blade life. The machine is provided with a switch on the control panel as well as three independently controlled coolant spouts. Two are on the guide arms, and should always flood the blade with coolant.
  • Page 234 2.20...
  • Page 235 SECTION 3 – MAINTENANCE SAFETY DURING MAINTENANCE AND TROUBLESHOOTING “Lock-out”, or “Lock-out Tag-out” are terms that refer to procedures taken to prevent the unexpected start-up, or other re- lease of energy, by a machine, whenever anyone is required to remove or bypass safety guards or devices, or whenever anyone is required to place part of his body in a hazard area.
  • Page 236 RESTORING MACHINE TO USE After completion of all repairs or maintenance to the locked-out machine, it shall be restored to use as follows: The person(s) who performed the work shall verify that all areas around the machine are safe, before the machine is re-energized.

  • Page 237: Blade Installation

    BLADE REMOVAL 1. With the blade stopped and the hydraulics ON, swing the saw head to 75 degrees and raise the head approxiametly 8 inches (200mm) at idler wheel. 2. Turn the blade change keyswitch to the “ON” position. Lower blade guard Carbide guide handles 3.
  • Page 238 12. Turn the blade change key switch to the ‘ON’ position. 13. Open the blade wheel doors and inspect the blade tracking, plus the position of the blade brush. 14. Close the blade wheel doors, and turn the blade change mode key to the ‘OFF’ position. 15.
  • Page 240 DISTRIBUTION OF ANY PART REQUIRES WRITTEN CONSENT .X +/- .015 IN 1 OF 1 DATE: 07/26/06 DATE: OF HYD-MECH GROUP.THIS DATA IS THE PROPERTY OF .XX +/- .010 IN THIRD ANGLE PROJECTION HYD MECH GROUP AND ITS POSSESION CONFERS NO .XXX +/- .005 IN MAT'L:...
  • Page 241 THIS PAGE IS INTENTIONALLY LEFT BLANK...
  • Page 242 DIN_DKB_1 HYD∙MECH GROUP LTD. 1079 PARKINSON ROAD, P.O. BOX 1659 WOODSTOCK, ONTARIO, CANADA, N4S 0A9 Tel. 1­877­237­0914 Created on 01/10/2005 Fax. 1 (519) 539­5126 Edited on 04/12/2010 eMAIL. info@hydmech.com From (abbr.) jhayre Project name M20A Laser Option Company/customer Make M16A, M20A, M16APC & M20APC Machines Drawing number M20A­NA­7­011­1 Type Mounting site Number of pages Responsible for project REV. Affected pages Modifications Date Editor jhayre ECN:  W00­0414 02/10/2006 Date 09/01/2005 HYD∙MECH GROUP LTD. Title page Edit.
  • Page 243 LEGEND Contact, Normally Closed DT PREFIX SEQUENTIAL FUCNTION MS: Motor Starter / Contactor COUNTER CODE Contact, Normally Open TB: Terminal CR: Relay Coil Wire Definition FU: Fuse FU: Fusible Terminal LS: Normally Closed MS: Motor Starter LS: Normally Open FU: Fuse OL: Overload SS: Normally Closed, Key Operated MTR: Motor Disc: Disconnect Switch SS: Normally Open, Key Operated LS: Limit Switch CR: Control Relay SS: 2 Position, with 1 NC TB: Terminal Block OL: Overload SS: 2 Position, with 1 NO LT: Pilot Light SS: 3 Position Maintained, with 2NC PB: Push Button SS: Selector Switch TR: Transformer POT: Potentiometer SS: 3 Position Maintained, with 2NO CDT: Conduit MTR: Motor, 3 Phase C: Cable PB: Emergency Stop MP: Main Panel (Mounting Location) PB: Push Button, with NC MTR: Motor, AC Single Phase...
  • Page 244 2000 2001 ALL IN ONE PACKAGE. 2002 C LS2 C LS C LS1 SS15 LASER LIGHT(PWS+C+LSR) 2003 PWS2 TB1  FU15 2004 LASER LIGHT 1/2A T.D. 2005 TB2  NEUT ­ ­ ­ve NEUT 2006 80­260Vac I/P & 5VDC O/P 2007 NEUTRAL 2008 2009 2010 GUIDE ARM 2011 THE FOLLOWING ITEMS ARE ALL INCLUDED IN PART NUMBER 815726: C LS2, PWS2, C LS, C LS1 & LL 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021...
  • Page 245 Parts usage indication DIN_TNP_30 Part number Qty Designation Manufacturer Function text X­ref. 391340 Label  Danger, Laser Radiation LASER LIGHT(PWS+C+LS 2006 815726 Light, Laser, 90­240VAC + PWS + Cables LASER LIGHT(PWS+C+LS 2006 370576 Contact Block, Body & 1 NO SS15 LASER LIGHT 2003 392480 Label, Overlay, Laser, On, Off SS15 LASER LIGHT 2003 372626 Switch, Selector, 2 Position Maintained, SS15 LASER LIGHT 2003 Next page 3100 Parts list:  (391340 ­ 372626) HYD∙MECH GROUP LTD. COMPONENTS; NO TERMINALS M20A Electrical Doc. www.hydmech.com M20A­NA­7­011­1 04/12/2010 Previous page Modification date Check.
  • Page 246 Parts usage indication DIN_TNP_30 Part number Qty Designation Manufacturer Function text X­ref. 372802 Terminal, Fusible, (6.3x32), 400V,  TB1 :FU15 Phoenix Contact 2003 371434 Fuse, Time Delay, 0.5 AMP TB1 :FU15 Bussman 2003 372756 Terminal Markers, Unprinted,  TB1 :FU15 Phoenix Contact 2003 Next page 7000 Parts list:  (372802 ­ 372756) HYD∙MECH GROUP LTD. TB1 TERMINALS M20A Electrical Doc. www.hydmech.com M20A­NA­7­011­1 04/12/2010 Previous page Modification date Check. Page 3100 Laser Option 3000 DIN_TNP_30_Customer Modified by jhayre Form...
  • Page 247 Device list DIN_PSL_50_4 Part Colomn Intentionally Colomn Intentionally Length Designation 1 Designation 2 Page/path Function text Number left blank left blank C LS 2002 LASER C LS1 2002 LASER C LS2 2002 POWER CABLE FOR PWS2 Light, Laser, 90­240VAC + PWS + Cables 815726 2006 LASER LIGHT(PWS+C+LSR) Label  Danger, Laser Radiation 391340 PWS2 2003 80­260Vac I/P & 5VDC O/P 2009 GUIDE ARM SS15 Switch, Selector, 2 Position Maintained, 372626 2003 LASER LIGHT Contact Block, Body & 1 NO 370576 Label, Overlay, Laser, On, Off 392480 TB1 ...
  • Page 248 More info More info Length x mm²(AWG) color Length x mm²(AWG) color Parts from, wire, to from from Wire Wire Cable Wire des./definition Parts From, Wire, To Cable Wire des./definition 2009 16 AWG, RD SS15:3 SS6:14 2003 16 AWG, RD TB1 :FU15:1 SS15:4 2005 , TQ PWS2:NEUT TB2 :10 C LS2 , BN 2003 PWS2:120 TB1 :FU15:2 C LS2 Next page Wire list:  (RLS ­ ) M20A Electrical Doc. HYD∙MECH GROUP LTD. Unfiltered Wire List www.hydmech.com M20A­NA­7­011­1 Modification date 04/12/2010 Previous page Check.
  • Page 249 Device list WIRES TARGETS WIRES TARGETS 2009 SS15:3 GUIDE ARM 2003 SS15 SS6:14 LASER LIGHT TB1 :FU15:1 Next page Device list:  (SS6 ­ SS15) M20A Electrical Doc. HYD∙MECH GROUP LTD.  Wiring List FOR PB'S & SS'S www.hydmech.com M20A­NA­7­011­1 Modification date 04/12/2010 Previous page Check. Page Laser Option Modified by jhayre Text F8 CND_PSL_30_2_dyn Form...
  • Page 250 NEUT E1022 -Y12 E1060 -Y2 E1022 -Y14 E1060 -Y15 E1022 -Y15 E1060 -Y14 SHUTTLE HOME L/S E1022-Y20 E1060 - Y5  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 251 LIST OF M16A_M20A_PLC500 ELECTRICAL COMPONENTS Item Description Part Number 1PB-Emergency Stop Red mushroom head, latching push button. 372326 Push Button Mounting base with 1 N/C contact block plus 370571 1 N/C contact. 370529 2PB-Hydraulic Start Green, illuminated, flush head push button. 372306 Push Button Light module with 1 N/O contact block plus...
  • Page 252 LIST OFM16A_M20A ELECTRICAL COMPONENTS Item Description Part Number Mitsubishi PLC. 372239 POWER SUPPLY 2.5 AMP 120/240 - 24V 373358 Power Supply Bracket Mounting Used With Abl Power Supply 373359 E1060 Mitsubishi Interface 371541 Interface communication cable 370152 Safety Relay 371569 Power Supply, I/P=100-240VAC, O/P=24VDC,0.6A,15W 815297 2CR, 3CR...
  • Page 253 M16 PLC500 POWER COMPONENTS for SPECIFIC VOLTAGES Component Description & MACHINE VOLTAGE Manufacturer (Item Code) as on schematic 3ph 208V 3ph 240V 3ph 480V 3ph 575V 3HP HYDRAULIC PUMP MOTOR (1M) Frame Size 182TC, 1800 R.P.M. CONTACTOR (1M) 370608 370608 370607 370607 TELEMECANIQUE...
  • Page 254 M20 PLC500 POWER COMPONENTS for SPECIFIC VOLTAGES Component Description & MACHINE VOLTAGE Manufacturer (Item Code) as on schematic 3ph 208V 3ph 240V 3ph 480V 3ph 575V 3HP HYDRAULIC PUMP MOTOR (1M) Frame Size 182TC, 1800 R.P.M. CONTACTOR (1M) 370608 370608 370607 370607 TELEMECANIQUE...
  • Page 255 C2MC C2MC MS 1M MS 2M 1 BLK 2 BLK HYDRAULIC POWER SUPPLY HYDRAULIC BLADE MOTOR START +V DC -V DC M. STARTER CONTACTOR SAFETY CIRCUIT I/P 120VAC; O/P 24VDC; 0.6A SAFETY RELAY SSK1 BLADE CHANGE PBSE 1 BLK 3 BLK IDLER DRIVE SHUTTLE...
  • Page 257  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 258 The Rock Solid Solution...
  • Page 259  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 260  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 261 C2MC C2MC MS 1M MS 2M 1 BLK 2 BLK HYDRAULIC POWER SUPPLY HYDRAULIC BLADE MOTOR START +V DC -V DC M. STARTER CONTACTOR SAFETY CIRCUIT I/P 120VAC; O/P 24VDC; 0.6A SAFETY RELAY SSK1 BLADE CHANGE PBSE 1 BLK 3 BLK IDLER DRIVE SHUTTLE...
  • Page 263  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 264 The Rock Solid Solution...
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  • Page 267  MECH GROUP LIMITED  MECH The Rock Solid Solution...
  • Page 268  MECH GROUP LIMITED  MECH The Rock Solid Solution...
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  • Page 270  MECH GROUP LIMITED  MECH The Rock Solid Solution...
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  • Page 275 The Rock Solid Solution...
  • Page 276 NEUT E1022 -Y12 E1060 -Y2 E1022 -Y14 E1060 -Y15 E1022 -Y15 E1060 -Y14 SHUTTLE HOME L/S E1022-Y20 E1060 - Y5  MECH GROUP LIMITED  MECH The Rock Solid Solution...

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