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M-16A & M-20A PLC 500 E600 & PLC 100 E200
2005 Revision F
393059 May 2005
THANK YOU,
On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase a
HYD . MECH band saw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD . MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a
long and mutually beneficial relationship.
Thank-you.
HYD . MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com
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Table of Contents
Troubleshooting
Related Manuals for Hyd-Mech M-20A
Summarization of Contents
Section 0: Safety Instructions
Summary of Safety Section
Provides a concise overview of the safety guidelines outlined in the manual.
Basic Rules for Machine Operation
Outlines essential conditions and prerequisites for safe machine use.
Owner's Responsibilities
Details the duties and obligations of the machine owner for safe operation.
Operator and Maintenance Personnel Responsibilities
Defines the roles and responsibilities for safe operation and maintenance.
Section 1: Installation
Lifting and Positioning Instructions
Details safe procedures for lifting and positioning the machine.
Foundation, Leveling, and Anchoring
Covers site preparation, leveling, and securing the machine base.
Wiring Connections and Power Hook-up
Outlines the procedures for safe electrical connections.
Section 2: Operating Instructions
Blade Basics and Break-in
Fundamental principles for using bandsaw blades, including proper break-in.
Control Console Overview and Startup
Explains the control console layout and initial startup procedures.
Automatic Operation Procedures
How to set up and run the machine in automatic cutting mode.
Hydraulic Feed Control
Details on adjusting feed force and feed rate for optimal cutting.
Section 3: Maintenance and Troubleshooting
Lock-Out / Tag-Out Procedures
Safety procedures to prevent unexpected machine startup during maintenance.
Blade Changing Procedure
Detailed steps for safely removing and installing saw blades.
Troubleshooting Common Issues
Identifies common problems and provides solutions for machine operation.
PLC Calibration Procedures
Steps for calibrating essential PLC functions like length and angle.
Section 4: Electrical System
Earth Grounding Procedure
Guidelines for proper electrical grounding for safety and equipment protection.
Electrical Component Lists
Lists of electrical components for various machine configurations.
Electrical Schematics (No Options)
Wiring diagrams for different voltage configurations without optional features.
Electrical Schematics (With Options)
Wiring diagrams for different voltage configurations with optional features.
Section 5: Hydraulic System
Hydraulic Assembly Component Lists
Detailed parts lists for M16 and M20 hydraulic assemblies.
Hydraulic Plumbing and Schematics
Diagrams illustrating the hydraulic system's fluid paths and layout.
Section 6: Mechanical Assemblies
Blade Brush and Guide Arm Assemblies
Exploded views and parts lists for blade brush and guide arm components.
Blade Tension and Pivot Link Assemblies
Exploded views and parts lists for blade tension and pivot link mechanisms.
Hydraulic Tank and Pump Assemblies
Exploded views and parts lists for hydraulic tank and pump components.
Conveyor, Shuttle Vise, and Datum Vise Jaw Assemblies
Exploded views and parts lists for conveyor, shuttle vise, and datum vise jaw.
Encoder and Auger Assemblies
Exploded views and parts lists for encoder systems and chip auger.
Drive Assembly and Gearbox
Exploded views and parts lists for direct drive and gearbox components.
Section 7: Optional Equipment
Bundling and Vertical Roller Assemblies
Details on optional bundling and vertical roller assemblies.
Cut Line Laser Sight
Information on the laser sight for accurate cut alignment.
Outboard Vise and Mist Lubrication
Details on optional outboard vise and mist blade lubrication systems.
Section 8: Specifications
M-20 Model Specifications
Detailed technical specifications for the M-20 bandsaw model.
M-16 Model Specifications
Detailed technical specifications for the M-16 bandsaw model.
Machine Layout Drawings
Dimensional layout drawings for M-16 and M-20 models.
Section 9: Warranty Information
Hyd-Mech Group Limited Warranty
Outlines the terms, conditions, and limitations of the product warranty.
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