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M-16A & M-20A PLC 500 E600 & PLC 100 E200
2003 Revision C
393060 December 2003
Effective T0503338
THANK YOU,
On behalf of everyone at HYD . MECH, I would like to thank and congratulate you on your decision to purchase a
HYD . MECH band saw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD . MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a
long and mutually beneficial relationship.
Thank-you.
HYD . MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com
01
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Table of Contents
Troubleshooting
Related Manuals for Hyd-Mech M-16A PLC 100 E200
Summarization of Contents
Section 0: Safety Instructions
Summary of Safety Section
Provides a brief recap of the safety information presented in Section 0.
Put Safety First Principle
Emphasizes the importance of prioritizing safety in all operations and actions.
Basic Safety Rules
Outlines fundamental rules for safe machine operation.
Owner Responsibilities
Details the obligations of the machine owner for safe operation and maintenance.
Operator and Maintenance Personnel Responsibilities
Defines the duties of operators and maintenance staff for safety.
Mandatory Safety Information
Specifies critical safety sections that must be read and understood by all personnel.
Intended Use and Exclusion of Misuse
Defines the proper application of the machine and prohibited uses.
Owner's Responsibilities for Safe Operation
Covers organizational, training, and responsibility aspects for owners.
Operator and Maintenance Personnel Safety Duties
Outlines responsibilities regarding safety equipment, emergency stops, and safe practices.
Personal Protective Equipment and Workplace Safety
Details safety requirements for clothing, PPE, hearing protection, and the work area.
Master Disconnect and Residual Risks
Explains the master disconnect procedure and identifies residual hazards.
Section 1: Installation Procedures
Lifting and Shipping Damage Inspection
Instructions for safely lifting the machine and checking for shipping damage.
Foundation, Levelling, and Anchoring
Guidelines for preparing the machine's installation site and securing it.
Blade Tension and Wiring Connections
Procedures for checking blade tension and making power hook-ups.
Cutting Fluid and Hydraulic Oil Requirements
Information on the types and levels of cutting fluid and hydraulic oil.
Head Height Check and Adjustment
Procedure for verifying and adjusting the head height for proper cutting.
Section 2: Operation Instructions
Blade Basics and Variable Speed Control
Fundamentals of blade usage and adjusting blade speed.
Control Console Overview and Startup
Description of the control console and initial machine startup procedures.
Key Operator Controls and Functions
Detailed explanation of various switches and buttons for machine operation.
Panel Switches for PLC 100/E200 Interface
Specific panel switches for head swing adjustments.
Mitsubishi PLC 500 Control System Overview
Introduction to the PLC system and its operational modes.
PLC Control Description and Activation
Details on activating the PLC and its control functions.
PLC Function Button and Manual Mode Key Descriptions
Explanation of function buttons and manual mode controls.
One Cut Mode Operation
Step-by-step guide for performing single cuts at a desired length.
Automatic Operation and Job Setup
Procedures for setting up and editing jobs in automatic mode.
Working with Queues and Kerf Correction
Instructions for managing job queues and adjusting for kerf in angle cuts.
E200 PLC Control System and Interface Activation
Overview of the E200 PLC system and how to activate its interface.
Single Part Cycle and Automatic Operation (E200)
Procedures for single part cutting and automatic mode operation.
Hydraulic Feed Control and Cutting Parameters
Details on adjusting feed control and using cutting parameter charts.
Coolant Flow and Limit Setting Adjustments
Guidance on adjusting coolant flow and head limit settings.
Section 3: Maintenance and Troubleshooting
Lock-Out Procedures for Safety
Essential safety procedures for preventing accidental machine startup.
Blade Changing and Tracking Adjustments
Detailed steps for replacing a blade and ensuring proper tracking.
Wheel and Brush Adjustments
Procedures for adjusting drive/idler wheels and blade brush.
Guide Arm, Blade Height, and Work Lamp Maintenance
Adjustments and maintenance for guide arms, blade height, and work lamp.
Lubrication Points and Schedule
Identifies key lubrication points and recommends a monthly schedule.
Hydraulic System Maintenance and Cleanliness
Routine maintenance for the hydraulic system, including oil and cleanliness.
General Troubleshooting Guide
Lists common problems with probable causes and solutions.
PLC 500 Troubleshooting and Parameter Screens
Troubleshooting specific to the PLC system and parameter screen navigation.
Calibration Procedures for PLC System
Step-by-step guides for calibrating length, head height, and angles.
Section 4: Electrical System
General Electrical Information and Startup
Overview of power connection, phase order check, and initial startup.
Earth Grounding Procedure
Detailed steps for proper earth grounding for safety and performance.
Electrical Components Identification
Visual identification of key electrical components within the machine.
Component Lists for M16A PLC500
Detailed lists of electrical components for M16A PLC500 (No Options, 208V, 240V, 480V, 575V).
Component Lists for M20A PLC500
Detailed lists of electrical components for M20A PLC500 (No Options, 208V, 240V, 480V, 575V).
Electrical Schematics for Various Configurations
Wiring diagrams for different voltage and option configurations.
Section 5: Hydraulic System
Hydraulic System Overview and Initial Startup
Information on the hydraulic system's initial setup and factory testing.
M20 Hydraulic Assembly Component List
List of components for the M20 hydraulic assembly.
M16 Hydraulic Assembly Component List
List of components for the M16 hydraulic assembly.
Hydraulic Plumbing Diagrams and Schematics
Visual representations of the hydraulic system's layout and flow.
Section 6: Mechanical System
Blade Brush Assembly Breakdown
Exploded view and component list for the blade brush assembly.
Guide Arm Assembly Breakdown and Lists
Exploded views and component lists for M-16 and M-20 guide arm assemblies.
Blade Tension Assembly Breakdown and List
Exploded view and component list for the blade tension assembly.
Pivot Link Assembly Breakdown
Exploded view and component list for the pivot link assembly.
Hydraulic Tank Assembly Breakdown
Exploded view and component list for the hydraulic tank assembly.
Hydraulic Pump Assembly Breakdown
Exploded view and component list for the hydraulic pump assembly.
Conveyor Assembly Breakdown and List
Exploded view and component list for the conveyor assembly.
Shuttle Vise Assembly Breakdown
Exploded view and component list for the shuttle vise assembly.
Datum Vise Jaw Assembly Breakdown
Exploded view and component list for the datum vise jaw assembly.
Encoder Length Control Assembly Breakdown
Exploded view and component list for the encoder length control assembly.
Encoder Cover Assembly Breakdown
Exploded view and component list for the encoder cover assembly.
Hydraulic Chip Auger Assembly Breakdown
Exploded view and component list for the hydraulic chip auger assembly.
Door and Cover Assemblies Identification
Identification of various doors and covers on the machine.
Direct Drive Assembly Breakdown
Exploded views and component lists for the direct drive assembly.
Gearbox Assembly Breakdown
Exploded view and component list for the gearbox assembly.
Section 7: Optional Equipment
Bundling Assembly Description and Diagram
Overview of the bundling vise option for cutting bundles.
Bundling Assembly Component List
Detailed list of parts for the bundling assembly.
Vertical Roller Assembly
Exploded view and component list for the vertical roller assembly.
Variable Vise Pressure and Out of Stock Switch
Description of optional features for vise pressure and stock monitoring.
Cut Line Laser Sight Option
Information and safety precautions for the cut line laser sight option.
Outboard Vise Assembly Option Breakdown
Exploded view and component list for the outboard vise assembly option.
Mist Blade Lubrication System Operation
Explanation of the mist blade lubrication system and its controls.
Remote Console Option
Information on the remote console option for machine control.
Section 8: Specifications
M-20 Bandsaw Specifications
Detailed technical specifications for the M-20 model.
M-16 Bandsaw Specifications
Detailed technical specifications for the M-16 model.
M20 Machine Layout and Dimensions
Diagrams illustrating the physical layout and dimensions of the M20 machine.
M16 Machine Layout and Dimensions
Diagrams illustrating the physical layout and dimensions of the M16 machine.
Warranty Information
Hyd-Mech Group Limited Product Warranty
Details the warranty terms, coverage, and limitations for Hyd-Mech products.
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