Advertisement

Figure 3-8 Adapter element
Figure 6-3 Crimping tool
Figure 3-9 Die set
Figure 6-4 Level indicator
Construction andConstruction and Function
6-2
3-4
Parkrimp
Figure 3-5 Front crimp ring half mounted
Instruction Manual
1
2
Hose Crimper Machine Parkrimp 2 83CE-083
for
cleanliness
proper condition
 Insert die set into lubricated tool holder ensuring
that the individual segments are distributed even-
ly. The die sets are colour-coded according to
hose size.
Check the hydraulic oil level on the level indi-
cator.
The oil level is in the centre.
Remove oil, dirt dust and chips using a vacu-
um cleaner.
 Move the pusher up (lift pusher).
 Remove the front crimp ring half.
 Remove the workpiece from the tool (safety dis-
tance 120 mm minimum).
 Check the correct seat of the fitting and the cor-
rect dimension.
2 – 83CE-083U
®

Advertisement

Table of Contents
loading

Summary of Contents for Parker Parkrimp 2 – 83CE-083U

  • Page 1 Hose Crimper Machine Parkrimp 2 83CE-083  cleanliness  proper condition Figure 3-8 Adapter element  Insert die set into lubricated tool holder ensuring that the individual segments are distributed even- ly. The die sets are colour-coded according to Figure 6-3 Crimping tool hose size.
  • Page 2 Hose Crimper Machine Parkrimp ® Imprint Imprint Translation of the original instruction manual  Hose Crimper Machine Parkrimp 2 83CE-083U Manufacturer: Uniflex-Hydraulik GmbH Robert-Bosch-Straße 50-52 D-61184 Karben Deutschland Phone: +49 (0) 60 39 / 91 71 - 0 Fax: +49 (0) 60 39 / 91 71 41 Art.
  • Page 3: Table Of Contents

    Hose Crimper Machine Parkrimp ® Contents Contents Chapter Page Introduction, Designated Use ..................1-1 Fundamentals ........................1-1 Target groups ........................1-2 Designated use ......................... 1-2 Safe Operation, Pollution Control .................. 2-0 General remarks ....................... 2-0 Definition of terms ......................2-1 Operational safety instructions ..................
  • Page 4 Hose Crimper Machine Parkrimp ® Contents Contents Maintenance ........................6-1 Daily maintenance ......................6-2 Monthly maintenance ......................6-4 Yearly maintenance ......................6-5 Spare Parts List ....................... 7-0 Declaration of Conformity ....................8-1 Bulletin 4480-T12/UK...
  • Page 5: Introduction, Designated Use

    Hose Crimper Machine Parkrimp ® Introduction, Designated Usenated Use Introduction, Designated Usenated Use Introduction, Designated Use Fundamentals  In this Instruction Manual the “Hose Crimper Machine Parkrimp 2 83CE – 083U“ is always designated as plant. This instruction manual contains important information on how to oper- ate your plant ...
  • Page 6: Target Groups

     the operator Designated use  This plant is intended for industrial use, suitable only for crimping Parker hydraulic hose lines of  size 4 (DN 6) to size 32 (DN 50).  Use exclusively Parker fittings. ...
  • Page 7 Hose Crimper Machine Parkrimp ® Introduction, Designated Usenated Use Introduction, Designated Usenated Use manual and in particular the chapter 2, “Safe Operation, Pollution Con- trol“. The user of the plant must inform the personnel about possible risks which may occur. National regulations apply without restriction.
  • Page 8: Safe Operation, Pollution Control

    jury. Set to work with circumspection always being aware of the fact that risks Hose Crimper Machine Parkrimp ® are mostly not "obvious“. Safe Operation, Pollution Control Safe Operation, Pollution Control The plant has been built in accordance with state-of-the-art standards. This plant may constitute a risk if it is used incorrectly or not in accord- Safe Operation, Pollution Control ance with its designated use.
  • Page 9: Definition Of Terms

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control DANGER This symbol stands next to all safety in- structions in this manual where danger to life and limb may occur. Always ob- serve these instructions and proceed with special caution in these situations.
  • Page 10 Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control User The user is any natural person or legal entity that utilises the plant for it- self or on whose behalf it is utilised. The user may appoint a representa- tive to exercise all rights and to perform all duties of the user by proxy.
  • Page 11: Operational Safety Instructions

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control Operational safety instructions 2.3.1 Safety signs at the site 2.3.2 Recommended working area  Keep the working area clear of obstacles.  Install lines and cables in ducts, if possible. ...
  • Page 12: Noise Emissions

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control 2.3.3 Noise emissions The sound level meter according to IEC 804, class 2, was calibrated pri- or to measuring. During operation of the plant noise emissions of Leq = 73.7 dBA occur at the workplace.
  • Page 13: To Be Observed

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control To be observed 2.4.1 Prior to switching-on or restoring of power Provide for sufficient lighting in the working area of the plant. The operating personnel must be informed about the location and opera- tion of the fire alarm and fire fighting equipment.
  • Page 14 Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control Figure 2-2 Safety distance 120 mm minimum Check each gesture (motor activity) with your eyes (sensory func-  tion). Controlled movements must always be monitored by the sen- sory system.
  • Page 15: In Case Of Maintenance And Repair

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control 2.4.3 In case of maintenance and repair Work on the hydraulic system The plant is equipped with a hydraulic station including a pump and a motor. Any maintenance and repair work on the hydraulic station of the plant or any components may only be carried out by expert staff of UNIFLEX-HYDRAULIK GmbH! Welding, cutting and grinding work...
  • Page 16: Emergency Measures

    Hose Crimper Machine Parkrimp ® Safe Operation, Pollution Control Safe Operation, Pollution Control Emergency measures In case of emergency immediately switch off the plant on the main switch. Figure 2-3 Main switch Before restarting the plant remove the cause of the emergency stop.
  • Page 17: Construction And Function

    Hose Crimper Machine Parkrimp ® Construction and Function Construction andConstruction and Function Construction and Function Construction Figure 3-1 Construction of the plant 1 Guard hood 2 Pusher 3 Control panel 4 Main switch 5 Housing 6 Internal hydraulic pump 7 Electric motor with internal hydraulic pump Bulletin 4480-T12/UK...
  • Page 18: Function

    Hose Crimper Machine Parkrimp ® Construction and Function Construction and Function Function Crimpers are dangerous machines – they can easily cut off parts of your body – always be aware of this risk during work. Always check the movements of your hands with your eyes when loading and unloading the workpieces –...
  • Page 19 Hose Crimper Machine Parkrimp ® Construction and Function Construction andConstruction and Function  Move the pusher up (lift pusher).  Remove the front crimp ring half.  Remove the workpiece from the tool (safety dis- tance 120 mm minimum).  Check the correct seat of the fitting and the cor- rect dimension.
  • Page 20: Assembly Instructions

    Hose Crimper Machine Parkrimp ® Construction and Function Construction and Function 3.2.1 Assembly instructions  Move cylinder and pusher fully up.  Push rear die ring half up and lock it using a pin. Figure 3-7 Rear die ring half ...
  • Page 21 Hose Crimper Machine Parkrimp ® Construction and Function Construction andConstruction and Function  Insert spacer ring. Figure 3-10 Spacer ring  Remove locking pin and lower two-part die ring onto die.  Ensure that the tongue and groove ring is posi- tioned correctly.
  • Page 22: Transport, Dimensions, Installation, Intermediate Storage

    Hose Crimper Machine Parkrimp ® Transport, Dimensions, Installation, Intermediate Storage Transport, Dimensions, Installation, Intermediate Storage Transport, Dimensions, Installation, Intermediate Storage Transport 4.1.1 Weights  The weight of the plant amounts to about 450 kg.  The plant may be unloaded and transported only by fork-lift truck, lift truck or crane.
  • Page 23: Installation

    Hose Crimper Machine Parkrimp ® Transport, Dimensions, Installation, Intermediate Storage Transport, Dimensions, Installation, Intermediate Storage Installation Install the plant on a sturdy workbench and fix it at the four at- tachment points using M 10 screws. Adjust the working height to the operator’s height. Figure 4-3 Attachment point 4.3.1 Structural requirements Permanent floor load...
  • Page 24: Intermediate Storage Of The Plant

    Hose Crimper Machine Parkrimp ® Transport, Dimensions, Installation, Intermediate Storage Transport, Dimensions, Installation, Intermediate Storage Intermediate storage of the plant If the plant cannot be installed immediately after delivery, you must protect the plant against:  soiling  atmospheric influence and ...
  • Page 25: Operation

    Hose Crimper Machine Parkrimp ® Operation Operation Operation First commissioning  Remove the transport lug.  Mount the guard hood using the four screws in the fastening holes.  Fill in 40 litres of hydraulic oil HLP 46 DIN 51524 (5) – the oil level is then in the centre of the level indicator.
  • Page 26: Switching-On

    Hose Crimper Machine Parkrimp ® Operation Operation Switching-on The following requirements must be fulfilled before the plant can be switched on:  The plant has been properly installed and first commis- sioning has been performed by expert personnel (setter and skilled electrician).
  • Page 27: Operating Mode

    Hose Crimper Machine Parkrimp ® Operation Operation Operating mode The plant features one operating mode:  manual mode In the Manual mode  lift or  lower the pusher using the buttons  lift pusher (1),  lower pusher (2) When the respective button is released the pusher stops.
  • Page 28: Emergency Stop

    Hose Crimper Machine Parkrimp ® Operation Operation Emergency stop In case of emergency immediately switch off the plant via the main switch. Figure 5-8 Main switch Remove the cause of the emergency stop before restoring of power. Bulletin 4480-T12/UK...
  • Page 29: Maintenance

    Hose Crimper Machine Parkrimp ® Maintenance Maintenance Maintenance You must switch off the plant for all maintenance work:  Finish the crimping cycle completely.  Deposit the workpiece outside the plant.  Switch off the main switch. The plant is now off. Proper functioning of the plant requires regular inspec- tions of selected plant parts.
  • Page 30: Daily Maintenance

    Hose Crimper Machine Parkrimp ® Maintenance Maintenance Daily maintenance Maintenance objects Actions (to be performed by operator) Perform a visual inspection of the plant  cleanliness  leaks  outside damage Figure 6-2 Plant Perform a visual inspection of the crimping tool ...
  • Page 31 Hose Crimper Machine Parkrimp ® Maintenance Maintenance Maintenance objects Actions (to be performed by operator)  Clean and  grease  die cone and the  main cone using high-pressure-resistant, lithium-saponified grease Figure 6-5 Die cone Figure 6-6 Main cone Table 6-1 Daily maintenance Bulletin 4480-T12/UK...
  • Page 32: Monthly Maintenance

    Hose Crimper Machine Parkrimp ® Maintenance Maintenance Monthly maintenance Monthly maintenance work may only be carried out by trained maintenance personnel (setters). Setters of hydraulic presses must be at least 18 years old and trained for the job, i.e. must have taken part in a specific training. The setter must not carry out any repair work on the plant! Maintenance objects Actions (to be performed by operator)
  • Page 33: Yearly Maintenance

    Hose Crimper Machine Parkrimp ® Maintenance Maintenance Yearly maintenance Yearly maintenance work may only be carried out by trained maintenance personnel (setters). Setters of hydraulic presses must be at least 18 years old and trained for the job, i.e. must have taken part in a specific training. The setter must not carry out any repair work on the plant! Maintenance objects Actions (to be performed by operator)
  • Page 34: Spare Parts List

    Hose Crimper Machine Parkrimp ® Spare Parts List Spare Parts List Spare Parts List Bulletin 4480-T12/UK...
  • Page 35: Declaration Of Conformity

    Hose Crimper Machine Parkrimp ® Declaration of Conformity Declaration of Conformity Declaration of Conformity EC Declaration of Conformity according to EC Machinery Directive (2006/42/EC) The manufacturer (Uniflex-Hydraulik GmbH, Robert-Bosch-Straße 50-52, D-61184 Karben Germany) hereby declares that the following machine  ...
  • Page 36 HU – Hungary, Budapest Tel: +27 (0)11 961 0700 Tel: +36 1 220 4155 parker.southafrica@parker.com parker.hungary@parker.com © 2011 Parker Hannifin Corporation. All rights reserved. Bulletin BUL/4480-T2/UK 2011-05-14 punctum EMEA Product Information Centre Free phone: 00 800 27 27 5374 (from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL,...

Table of Contents