Summary of Contents for Invertek Drives ODL-2-22075-1KF42-SN
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AC Variable Speed Drive for Control of Geared and Gearless Elevator Motors. 200-240 Volt 1 Phase 200-240 Volt 3 Phase 0.75kW – 2.2kW / 1HP – 3HP 380 – 480 Volt 3 Phase 4kW – 37kW / 5HP – 50HP Installation &...
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Guide without notice. This User Guide is for use with version 2.30 or later Firmware. Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.
Optidrive P2 Elevator User Guide V2.30 1. Introduction ..........................5 Important safety information ............................. 5 2. Electrical Installation quick reference ................... 6 3. Optidrive P2 Elevator Features and Functions ................7 4. Product Ratings ........................... 8 Drive model numbers – IP20 ............................... 8 Drive model numbers –...
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Optidrive P2 Elevator User Guide V2.30 Step 6- Encoder setup............................... 40 Step 7a- Stationary Encoder offset measurement (Alternative to rotating measurement)..........41 Step 7b - Rotating Encoder offset measurement (Alternative to Stationary measurement)........... 42 13. Comfort Optimisation........................ 43 Ramp and travel Jerk Adjustment diagram.
Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.
Optidrive P2 Elevator User Guide V2.30 2. Electrical Installation quick reference Check Supply Voltage does not exceed drive Voltage rating. Check the number of supply phases is compatible with the drive. If the power supply has a low supply impedance /high short circuit current a Line reactor/Isolation transformer maybe required.
Optidrive P2 Elevator User Guide V2.30 3. Optidrive P2 Elevator Features and Functions The Diagram below illustrates a typical Elevator drive system and the available solutions using the Optidrive P2 Elevator drive. Elevator Shaft Optional Encoder feedback Elevator controller Lift Call Feature/Function Section...
Drive model numbers – IP20 200-240V ±10% - 1 Phase Input kW Model Number HP Model Number Output Frame With Filter With Filter Current (A) Size ODL-2-22075-1KF42-SN 0.75 ODL-2-22010-1HF42-SN ODL-2-22150-1KF42-SN ODL-2-22020-1HF42-SN ODL-2-22220-1KF42-SN ODL-2-22030-1HF42-SN 10.5 200-240V ±10% - 3 Phase Input kW Model Number...
Optidrive P2 Elevator User Guide V2.30 5. Mechanical Installation General The Optidrive P2 Elevator drive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral mounting holes or DIN Rail clip (Frame Size 2 only). ...
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. Invertek Drives recommend the following minimum clearances for drives mounted in non-ventilated metallic enclosures:- Drive...
Optidrive P2 Elevator User Guide V2.30 Guidelines for mounting (IP55 Units) Before mounting the drive, ensure that the chosen location meets the environmental condition requirements shown in section 18.1. The drive must be mounted vertically, on a suitable flat surface. The minimum mounting clearances as shown in the table below must be observed.
6. Electrical Installation This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Optidrive P2 Elevator User Guide V2.30 Grounding the Drive Grounding Guidelines The ground terminal of each Optidrive P2 Elevator drive should be individually connected DIRECTLY to the site ground bus bar (through the filter if installed). Optidrive P2 Elevator drive ground connections should not loop from one drive to another, or to, or from any other equipment.
Optidrive P2 Elevator User Guide V2.30 Electrical Connections (Mains Side) Mains Power Connections IP20 IP55 L1 L2 L3 A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive P2 Elevator drive and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe, EN60204-1, Safety of machinery).
Optidrive P2 Elevator User Guide V2.30 Cables For compliance with CE and C Tick EMC requirements, a symmetrical shielded cable is recommended. It is recommended that the power cabling should be 4-core PVC-insulated screened cable, and laid in accordance with local industrial regulations and codes of practice ...
The rise time and peak voltage can affect the service life of the motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
Optidrive P2 Elevator User Guide V2.30 Control Terminal Wiring All analog signal cables should be suitably shielded. Twisted pair cables are recommended. Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other Signal levels of different voltages e.g.
Optidrive P2 Elevator User Guide V2.30 Control Terminal Configuration. P1-13 defines the function of each of the control terminals and should be set to match the connected controller. Digital Input Configuration Parameter (P1-13) The below table assumes the drive already has a direction command given i.e. Terminal 2 or 3 input is high. P1-13 Digital Input 3(T4) Digital Input 4 (T6)
Optidrive P2 Elevator User Guide V2.30 Motor Holding Brake Control The Optidrive P2 Elevator drive has been designed to control the holding brake on motors where a separate electromechanical brake is fitted. The brake is controlled by the output relay (terminals 17 and 18) – see section 6.8 for details. There are two different options for controlling the closing operation of the brake during stopping.
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Optidrive P2 Elevator User Guide V2.30 Motor Holding Brake control-Option 2 If the brake Apply Speed (P3-09) parameter is set to zero (default setting), an additional parameter (P3-08) is used to define the time that the drive should wait whilst holding the motor at zero speed prior to signalling the brake to close. Related Parameters Action Program parameters as per the profile diagram below.
Optidrive P2 Elevator User Guide V2.30 7. Safe Torque Off Safe Torque Off Safe Torque OFF will be referred to as “STO” through the remainder of this section. Responsibilities The overall system designer is responsible for defining the requirements of the overall “Safety Control System” within which the drive will be incorporated;...
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Optidrive P2 Elevator User Guide V2.30 “STO“ Operation When the “STO” inputs are energised, the “STO” function is in a standby state, if the drive is then given a “Start signal/command” (as per the start source method selected in P1-13) then the drive will start and operate normally. When the “STO”...
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Optidrive P2 Elevator User Guide V2.30 Recommended “STO” wiring Using an External 24Vdc Power Supply. Using the drives on-board 24Vdc supply Protective Capped Trunking Protective Capped Trunking or equivalent to prevent or equivalent to prevent STO Cable short circuit to an STO Cable short circuit to an external Voltage source.
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Optidrive P2 Elevator User Guide V2.30 Enabling the “STO” Function The “STO” function is always enabled in the drive regardless of operating mode or parameter changes made by the user Testing the “STO” Function Before commissioning the system the “STO” function should always be tested for correct operation, this should include the following tests: ...
Optidrive P2 Elevator User Guide V2.30 8. Optional Encoder Interface modules There are 4 types of encoder interface modules which allow the Optidrive P2 Elevator drive to interface with the following encoder types. 5V TTL Incremental Encoder – A & B Channel with Compliment ...
Optidrive P2 Elevator User Guide V2.30 9. Managing the Keypad The drive is configured and its operation monitored via the keypad and display. Keypad Layout and Function – Standard LED Keypad Used to display real-time information, to NAVIGATE access and exit parameter edit mode and to store parameter changes Used to increase speed in real-time mode or to increase parameter values in parameter edit...
Optidrive P2 Elevator User Guide V2.30 Advanced Keypad Operation Short Cuts Function When Display shows... Press... Result Example Display shows The next highest Parameter group is xxx Press Fast Selection of selected Parameter Groups Display shows Note : Parameter Group ...
Optidrive P2 Elevator User Guide V2.30 Resetting Parameters to Factory Default Settings LED Display Press and hold the Keys for at least 2 seconds The display will show Press the Resetting Parameters to User Default Settings The current parameter settings of the drive can be stored internally within the drive as the standard default settings. This does not affect the procedure for returning the drive to factory default settings as described above.
Optidrive P2 Elevator User Guide V2.30 10. Start up and Commissioning This chapter details the setup procedure of the drive, each section should be followed in accordance with the given instructions in order to achieve the required performance of the Elevator. Commissioning flow diagram.
Optidrive P2 Elevator User Guide V2.30 Motor Operating Modes. In order to support a wide range of elevator motor types and vintages the Optidrive P2 Elevator drive has 4 different operating modes, the various operating modes are selected in parameter P4-01 and are detailed in the table below. P4-01 Operating Mode Application...
Optidrive P2 Elevator User Guide V2.30 11. First Start-up of Geared (Induction) Motors. The below procedure illustrates a method for commissioning the OPTIDRIVE P2 ELEVATOR drive in a typical elevator application, it is assumed the drive has already been mechanically installed. Step 1- Wiring Connections.
Optidrive P2 Elevator User Guide V2.30 Step 2- Pre-Power Checks. Action/Checks Additional Information Check that all safety circuits/safety chains are in the correct state, failure to do so could result in damage to the equipment and possible injury or death. ...
Optidrive P2 Elevator User Guide V2.30 Step 3- Apply Power. Apply rated voltage to the If or is not shown refer to the troubleshooting section at the drive. back of the user manual. Check that the drive displays or .
Optidrive P2 Elevator User Guide V2.30 Step 6 - Encoder Setup (If Encoder is installed) Action Additional Information Enter encoder pulses per revolution into P6-06 Refer to Encoder datasheet or nameplate. Enter Encoder Resolution During this check you will need to Navigate ...
Optidrive P2 Elevator User Guide V2.30 Enhanced V/F motor Control. In some cases, older Induction (Geared) motors are not suitable for Vector control (P4-01 = 0 or 1) therefore Enhanced V/F mode can be utilised, it should be noted that in Enhanced V/F mode the speed loop gains P4-03, P4-04, P4-15, P4-16, P4-17 and P7-13 are not active, furthermore manual adjustment of motor slip compensation (P1-10) and V/F Mode Voltage Boost (P1-11) maybe required.
Optidrive P2 Elevator User Guide V2.30 12. Start-up of Gearless (Permanent Magnet) Motor-With Encoder Feedback. The below procedure illustrates a method for commissioning the OPTIDRIVE P2 ELEVATOR drive in a typical elevator application, it is assumed the drive has already been mechanically installed. Step 1- Wiring Connections.
Optidrive P2 Elevator User Guide V2.30 Step 2- Pre-Power Checks. Action/Checks Additional Information Check that all safety circuits/safety chains are in the correct state, failure to do so could result in damage to the equipment and possible injury or death. ...
Optidrive P2 Elevator User Guide V2.30 Step 3- Apply Power. Apply rated voltage to the If or is not shown refer to the troubleshooting section at the drive. back of the user manual. If there is no green light shown on the encoder module : ...
Optidrive P2 Elevator User Guide V2.30 Step 5- Motor Auto-tune. A Motor Auto-tune must be carried out in order to measure the motor electrical characteristics, during the Auto-tune test the motor brakes will be applied by the drive (assuming they are controlled by Relay 2 on the drive). Action Additional Information ...
Optidrive P2 Elevator User Guide V2.30 Step 7a- Stationary Encoder offset measurement (Alternative to rotating measurement). An Encoder Offset measurement (Offset between motor poles and magnets) must be carried when operating a gearless motor. This measurement should be used if the ropes cannot easily be removed from the motor, it should be noted that this measurement is not as accurate as the Rotating Encoder Offset measurement (as per detailed in section 12.8), and may result in higher operating currents.
Optidrive P2 Elevator User Guide V2.30 Step 7b - Rotating Encoder offset measurement (Alternative to Stationary measurement). An Encoder Offset measurement (Offset between motor poles and magnets) must be carried out when operating a gearless motor. This measurement should be used if the ropes are removed from the motor (if ropes are not removed then perform the Stationary Encoder offset measurement), the rotating measurement is more accurate than the Stationary Encoder Offset measurement and is with the brakes released.
Optidrive P2 Elevator User Guide V2.30 13. Comfort Optimisation Note : It is recommended to initially perform the below tests with a lower speed/Maintenance/Inspection speed and load (in balanced condition) and then gradually build up to the required operating speeds and load, Use P1-01 (Max speed limit) to limit the motor speed and return back to normal value afterwards.
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Optidrive P2 Elevator User Guide V2.30 Speed Loop Gains adjustment for travel. The optimum method for tuning the speed loop gains is to utilise the PC software Oscilloscope function. Tuning of the Speed Loop Gains should be performed with varying load conditions (i.e. No load & Full load). In general the run speed gains should be adjusted as follows: Increase the Proportional Gain (P4-03) to achieve the required travel comfort (No speed overshoot when reaching high speed), the upper limitation of the setting will normally show as vibration/Speed Oscillations/Motor noise.
Optidrive P2 Elevator User Guide V2.30 Comfort Optimisation Procedure. The below guidance assumes that steps 1 thru to 6 in section 11(Geared)/12 (Gearless) have already been performed. Action Guidance If P1-13 is at default value (P1-13=0) then inspection speed is defined in parameter P2-04, in this case inspection speed is selected when terminal 6 is high.
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Optidrive P2 Elevator User Guide V2.30 Check there are no mechanical problems. Confirm that the drive is not operating in current limit (Flashing dots on Display) if it is then reduce load/confirm correct motor data has been entered. ...
Optidrive P2 Elevator User Guide V2.30 14. Advanced Features Short Floor Operation In a normal elevator travel profile the drive will be travelling at the Run Speed when the levelling input is received (essentially, the Run Speed input is removed). If the levelling input (run speed input removed) is received prior to the drive having reached the Run Speed (e.g. whilst still accelerating) the Short floor operation will work to reduce the Elevator travel time by automatically adjusting the speed to reach the floor in a shorter time.
Optidrive P2 Elevator User Guide V2.30 Rescue Mode Operation (UPS Power Supply) Rescue mode allows the drive (400V 3Ø drives only) to be operated from a single phase 230V AC UPS (Uninterruptible power supply) so that in an emergency situation (Passenger evacuation) the elevator car can still be operated at a limited speed, for example in the event of a mains Bourne power failure.
Optidrive P2 Elevator User Guide V2.30 P3-12 = 3 (UPS Easiest direction based on Load measurement) In this mode the direction of travel is controlled by the drive, the travel direction is based on the direction which consumed the least amount of load (Load measurement) when the drive was last enabled with mains 400V supply operation.
Optidrive P2 Elevator User Guide V2.30 Motor brake release monitoring Terminal 18 and 19 of the OPT-2-ENDAT2-IN and OPT-2-SINCOS2-IN encoder interface modules can be used to monitor (With Brake micro switches) and verify the mechanical brake dropping mechanism after each brake release/Apply (as commanded by Relay 2 of the drive), and if verification fails then the drive will trip and prevent the drive reacting to any further run commands, once the trip occurs then it can only be reset by a “competent person“...
Optidrive P2 Elevator User Guide V2.30 15. Gearless (Permanent Magnet) Motors-Without Encoder (P4-01=3). Open loop operation of a gearless (PM) motor is intended as a method of motor operation without an encoder, this allows for a means of confirming that the motor direction and encoder signal direction matches during first start-up of the elevator system, furthermore this function can be used to bring the elevator car to a required position in the shaft should the encoder feedback be lost, it should be noted that the motor control performance will not be as per Closed loop operation.
Optidrive P2 Elevator User Guide V2.30 Step 5- Motor Auto-tune. A Motor Auto-tune must be carried out in order to measure the motor electrical characteristics, during the Auto-tune test the brakes will be applied by the drive (unless controlled by other means). Action Additional Information ...
Optidrive P2 Elevator User Guide V2.30 16. Parameters Parameter Set Overview The Optidrive P2 Elevator drive Parameter set consists of 6 groups as follows: Group 0 – Read Only Monitoring Parameters. Group 1 – Speed Limits, Basic motor data, Command Source. ...
Optidrive P2 Elevator User Guide V2.30 Parameter Group 2 – Travel Speeds, I/O setup. Parameter Name Minimum Maximum Default Units P2-01 Levelling Speed P1-01 Hz / Rpm P2-02 High Speed P1-01 50.0 Hz / Rpm P2-03 Intermediate Speed P1-01 25.0 Hz / Rpm P2-04 Inspection Speed...
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Optidrive P2 Elevator User Guide V2.30 Parameter Name Minimum Maximum Default Units P2-14 Analog Output 2 (Terminal 11) Format See Below See Below = 0 to10V. = 10 to 0V, = 0 to 20mA = 20to 0mA ...
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Optidrive P2 Elevator User Guide V2.30 Parameter Name Minimum Maximum Default Units P2-31 Analog Input 1 Scaling 500.0 100.0 Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum speed (P1-01) P2-32 Analog Input 1 Offset...
Optidrive P2 Elevator User Guide V2.30 Parameter Group 3 – S-ramps, Output contactor/Brake, Short floor, Light load detection. Parameter Name Minimum Maximum Default Units P3-01 Acceleration Start Jerk P3-02 Acceleration end Jerk P3-03 Deceleration Start Jerk P3-04 Deceleration end Jerk P3-05 Stopping Jerk S- Ramps are used to smooth the starting and stopping behaviour of the drive, refer to the diagram in section 13.1 for further...
Optidrive P2 Elevator User Guide V2.30 Parameter Group 4 – Motor Control modes, Speed Loop Gains, Current limits. Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery. It is recommended that these parameters are only adjusted by experienced users. Parameter Name Minimum Maximum...
Optidrive P2 Elevator User Guide V2.30 Parameter Group 5 – Modbus, CAN Open Communication. Parameter Name Minimum Maximum Default Units P5-01 Drive Fieldbus Address Sets the fieldbus address for the Optidrive P2 Elevator drive P5-02 CAN Open Baud Rate 1000 kbps Sets the baud rate when CAN Open communications are used P5-03...
Optidrive P2 Elevator User Guide V2.30 Parameter Group 6: Encoder setup, Brake Release Monitoring, Parameter Name Minimum Maximum Default Units P6-01 Firmware Upgrade Enable Internal use only. Only to be changed with guidance from technical support. P6-02 Auto thermal management 4kHz 12kHz 4kHz...
Optidrive P2 Elevator User Guide V2.30 Parameter Name Minimum Maximum Default Units P6-27 Analog output 1 offset -500.0 500.0 Defines the offset as a percentage used for Analog Output 1 Output value = (Input value - Offset) * Scaling P6-28 P0-80 display value index Internal use only.
Optidrive P2 Elevator User Guide V2.30 Group 8 and Group 9: Refer to Optitools studio commissioning tool. Parameter Group 0 – Monitoring Parameters (Read Only) Description Units P0-01 Analog Input 1 Applied Signal Level Displays the signal level applied to analog input 1 (Terminal 6) after scaling and offsets have been applied. P0-02 Analog Input 2 Applied Signal Level Displays the signal level applied to analog input 2 (Terminal 10) after scaling and offsets have been applied.
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Optidrive P2 Elevator User Guide V2.30 Description Units P0-26 Energy Consumption kWh Meter Displays the amount of energy consumed by the drive in kWh. When the value reaches 1000, it is reset back to 0.0, and the value of P0-27 (*MWh meter) is increased. P0-27 Energy Consumption MWh Meter Displays the amount of energy consumed by the drive in MWh.
Optidrive P2 Elevator User Guide V2.30 17. Serial communications RS-485 communications Optidrive P2 Elevator drive has an RJ45 connector on the front of the control panel. This connector allows the user to set up a drive network via a wired connection. The connector contains two independent RS485 connections, one for Invertek’s Optibus Protocol and one for Modbus RTU.
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Optidrive P2 Elevator User Guide V2.30 Modbus Control & Monitoring Registers The following is a list of accessible Modbus Registers available in the Optidrive P2 Elevator drive. When Modbus RTU is configured as the Fieldbus option (P5-01 = 0, factory default setting), all of the listed registers can be accessed. ...
Optidrive P2 Elevator User Guide V2.30 18. Technical Data Environmental Ambient temperature range: Operational : -10 … 50C IP20 Units : - 10 … 40°C IP55 Units (UL Approved) : -10 … 50°C IP55 Units (Non UL Approved with derating, refer to section 18.5.1 for Derating for Ambient Temperature Information) : -40 C …...
The maximum motor cable length stated applies to using a shielded motor cable. When using an unshielded cable, the maximum cable length limit may be increased by 50%. When using the Invertek Drives recommended output choke, the maximum cable length may be increased by 100% ...
For input supplies which have supply imbalance greater than 3% (typically the Indian sub- continent & parts of Asia Pacific including China) Invertek Drives recommends the installation of input line reactors. Alternatively, the drives can be operated as a single phase supply drive with 50% derating.
Optidrive P2 Elevator User Guide V2.30 Derating Information Derating of the drive maximum continuous output current capacity is required when: Operating at ambient temperature in excess of 40°C / 104°F for enclosed drives (non UL approved) Operating at Altitude in excess of 1000m/ 3281 ft ...
Optidrive P2 Elevator User Guide V2.30 19. Troubleshooting Fault messages Fault Code Description Corrective Action No Fault Displayed in P0-13 if no faults are recorded in the log Brake channel over current Ensure the connected brake resistor is above the minimum permissible level for the drive – refer to the ratings shown in section 18.3.
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Optidrive P2 Elevator User Guide V2.30 Fault Code Description Corrective Action The DC Bus Ripple Voltage level can be displayed in parameter P0-22 A historical log is stored at 20ms intervals prior to a trip in parameter P0-39 Excessive DC Ripple Check all three supply phases are present and within the 3% supply voltage level imbalance tolerance.
Optidrive P2 Elevator User Guide V2.30 20. User Settings Table. Parameter Name Default User P1-01 Maximum Frequency / Speed Limit 50.0 (60.0) P1-02 Minimum Frequency / Speed Limit P1-03 Acceleration Ramp Time P1-04 Deceleration Ramp Time P1-07 Motor Rated Voltage/Back EMF-PM Motors P1-08 Motor Rated Current P1-09...
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Optidrive P2 Elevator User Guide V2.30 Parameter Name Default User P4-01 Motor Control Mode P4-02 Motor Parameter Auto-tune Enable P4-03 Vector Speed Controller Proportional Gain 50.0 P4-04 Vector Speed Controller Integral Time Constant 0.050 P4-05 Motor Power Factor Cos Ø P4-07 Maximum Motoring Torque Limit 200.0...
Optidrive P2 Elevator User Guide V2.30 21. Quick Reference Sheet Terminal Functions (default Settings). Optional +24Vdc +24Vdc 100mA Output External Power Open = StoP 0Vdc Supply Closed = Run Up (Forward) Open = StoP Closed = Run Down (Reverse) Open = Levelling Speed Closed = High Speed +10Vdc 10mA Output Open = Terminal 4 Selection...
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