Lumel RE72 User Manual
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Lumel RE72 User Manual

Controller 48 x 48 mm
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CONTROLLER 48 x 48 mm
RE72
USER'S MANUAL
1 1

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Summary of Contents for Lumel RE72

  • Page 1 CONTROLLER 48 x 48 mm RE72 USER’S MANUAL...

  • Page 3: Table Of Contents

    Contents 1. APPLICATION ............... 5 2. CONTROLLER SET ..............5 3. BASIC REQUIREMENTS, OPERATIONAL SAFETY ......6 4. INSTALLATION ..............6 4.1. Controller Installation ............ 6 4.2. lectrical Connections ............. 8 4.3. Installation Recommendations ........10 5. STARTING TO WORK ............. 11 6.
  • Page 4 9. ALARMS ................42 10. TIMER FUNCTION ............... 44 11. CURRENT TRANSFORMER INPUT ..........45 12. ADDITIONAL FUNCTIONS ............47 12.1. Control Signal Monitoring ..........47 12.2. Manual Control............47 12.3. Signal Retransmission ..........48 12.4. Set Point Change Rate – Soft Start ........49 12.5.

  • Page 5: Application

    1. APPLICATION The RE72 controller is destined for the temperature control in plastics, food, dehydration industries and everywhere when the temperature change stabilization is necessary. The measuring input is universal for resistance thermometers (RTD), ther- mocouple sensors (TC), or for linear standard signals.

  • Page 6: Basic Requirements, Operational Safety

    3. BASIC REQUIREMENTS, OPERATIONAL SAFETY In the safety service scope, the controller meets to requirements of the EN 61010-1 standard. Observations Concerning the Operational Safety: All operations concerning transport, installation, and commissioning  as well as maintenance, must be carried out by qualifi ed, skilled personnel, and national regulations for the prevention of accidents must be observed.
  • Page 7 Fig.1 Controller fi xing in the panel Controller overall dimensions are presented on the fi g. 2. Fig. 2. Controller dimensions.

  • Page 8: Lectrical Connections

    4.2. Electrical Connections The controller has two separable terminal strips with screw termi- nals. One strip enables to connect the supply and outputs by a wire of 2.5 mm cross-section. The second strip enables to connect input signals by a wire of 1.5 mm cross-section.
  • Page 9 Fig. 6. Additional input signal Load Load OUT2 OUT1 OUT2 OUT1 Output 1, 2 – voltage 0/5 V Output 1, 2 – relay 0...10 0/4...20mA OUT2 OUT1 OUT2 OUT1 Output 1, 2 – continuous Output 1, 2 – continuous voltage 0...5/10 V current 0/4...20 mA Load...

  • Page 10: Installation Recommendations

    current transformer Fig. 9. Current transformer input RS-485 Fig. 10. RS-485 Interface Fig. 11. Supply of 24V transducers 4.3. Installation Recommendations In order to obtain a full fastness against electromagnetic noise, it is recommended to observe following principles: - do not supply the controller from the network in the proximity of devices generating high pulse noise and do not apply common earth circuits, - apply network fi...

  • Page 11: Starting To Work

    5. STARTING TO WORK After turning the supply on, the controller carries out the display test, displays the re72 inscription, the program version and next, displays measured and set point values. A character message informing about abnormalities may appear on the display (table 18).

  • Page 12: Service

    6. SERVICE The controller service is presented on the fi g. 13...

  • Page 13: Programming Controller Parameters

    6.1. Programming of controller parameters The pressure and holding down the push-button during ca 2 sec. causes the entry in the programming matrix. The pro- gramming matrix can be protected by an access code. In case when giving a wrong value of the code, it is only possible to see settings through –...

  • Page 14: Programming Matrix

    6.2. Programming Matrix in.lo 5Hif in.ty in.Hi i2.ty i2.Lo Indic. Shift of Input un i t Kind of Pos. of Indic. of Kind of Pos. of Indic. of lower mea- Unit parame- main decimal higher auxiliary decimal of lower threshold sured input point...
  • Page 15 i2.Hi . . . filt bNin Indic. of Time Binary  Transit higher constant input to higher thres- of fi lter function level -hold . . .  Transit Pulse Pulse Pulse to higher time time time level out1 out2 out1 i@fl .

  • Page 16: Setting Change

    6.3. Setting Change The change of the parameter setting begins after pressing the push-button during the display of the parameter name. The set- ting selection is carried out through push-buttons, and accepted by the push-button. The change cancellation fol- lows after the simultaneous pressing of push-but- tons or automatically after 30 sec since the last push-button pressure.

  • Page 17: Parameter Description

    6.4. Parameter Description The list of parameters in the menu is presented in the table 1. List of confi guration parameters Table 1 Manufac- Range of parameter changes Parameter Parameter turer symbol description sensors Linear input setting inp – Input parameters unit Unit qC: Celsius degrees...
  • Page 18 Indication for the upper iNHi threshold of 100.0 -1999...9999 1) the linear main input measured va- lue shift of the -100,0...100,0 sHif -999...999 1) main input (-180,0...180,0 Kind of the 0-20: linear current 0-20 mA i#ty 4-20 auxiliary input 4-20: linear current 4-20 mA 0_dp: without decimal place Position of the...
  • Page 19 none: none stop: control stop Hand: switching into manual working sp2: switching SP1 into SP2 Binary input bNin none rSat: erasing of timer alarm function Psta: program start Pnst: jump to the next segment PHld: stopping to count the set point in the program outp –...
  • Page 20 off: without function Y: control signal - heating or control signal „open” for analog valve Y0p: control signal of stepper control – opening YCl: control signal of stepper control – closing Cool: control signal cooling or control signal „close” for analog valve AHi: upper absolute alarm Alo: lower absolute alarm dwHi: upper relative alarm...
  • Page 21 off: without function Y: control signal - heating or control signal „open” for analog valve Y0p: control signal of stepper control – opening YCl: control signal of stepper control – closing Cool: control signal - cooling or control signal „close” for analog valve AHi: absolute upper alarm Alo: lower absolute alarm...
  • Page 22 Value of the control signal 0.0..100.0 in case when fa1l = Yfl 5.0 % Upper mean vaule limit 0.0...100.0 Maximum system de- viation when calculating 0.0...999.9 mean value Pulse period of output 1 20.0 s 0.5...99.9 s Pulse period of output 2 20.0 s 0.5...99.9 s Pulse period of output 3...
  • Page 23 2: 2 PID sets Number of PID sets for 3: 3 PID sets Gsnb “Gain Scheduling” from 4: 4 PID sets the set point value Switching level for PID1 MIN...MAX 3) Gl12 and PID2 sets Switching level for PID2 MIN...MAX 3) Gl23 and PID3 sets Switching level for PID3...
  • Page 24 pid3 Third set of PID para- as PB, TI, TD, Y0 meters pid4 Fourth set of PID pa- as PB, TI, TD, Y0 rameters Proportional band for the cooling 100.0 % 0.1...200 % channel (in relation to PB) pidC Integration time 300 s 0...9999 s constant...
  • Page 25 off: disabled a#lt Memory of alarm 2 on: enabled Set point value for absolu- a$sp 100.0 MIN...MAX 3) te alarm 3 Deviation from the set -200.0... 200.0 a$du point value for relative (-360.0... 360.0 alarm 3 0.2...100.0 a$Hy Hysteresis for alarm 3 (0.2...180.0 a$lt Memory of alarm 3...
  • Page 26 Set point value SP MIN...MAX 3) Set point value SP2 MIN...MAX 3) Set point value SP3 MIN...MAX 3) Set point value SP4 MIN...MAX 3) Lower limitation of the fast -200 MIN...MAX 3) set point value change Upper limitation of the fast MIN...MAX 3) set point value change Accretion rate of the set...
  • Page 27 Lower threshold of the aOlo MIN...MAX 3) signal to retransmit Upper threshold of the aOHi 100.0 MIN...MAX 3) signal to retransmit serp – Service parameters seCU Access code to the menu 0...9999 off: locked sTfn Auto-tuning function on: available off: disabled timr Timer function on: enabled...
  • Page 28 Parameters depended on the measuring range Table 2 Symbol Input/ sensor Resistance thermometer -200 Pt100 (-328 (1562 Resistance thermometer -200 pt10 Pt1000 (-328 (1562 -100 1200 Thermocouple of J type (-148 (2192 -100 Thermocouple of T type (-148 (752 -100 1372 Thermocouple of K type (-148...

  • Page 29: Controller Inputs And Outputs

    7. CONTROLLER INPUTS AND OUTPUTS 7.1. Main Measuring Inputs The main input is the source of measured value taking part in control and alarms. The main input is an universal input, to which one can connect different types of sensors or standard signals. The selection of the input signal type is made by the parameter iNty.

  • Page 30: Binary Inputs

    display (acc. to the fi g. 13.) The return to display the set point value is set by the manufacturer for 30 sec, but it can be changed, or disabled through the parameter tout. 7.3. Binary Inputs The function of the binary input is set by the parameter bNin. Following binary input functions are available: - without function –...

  • Page 31: Outputs

    7.4. Outputs The controller has maximal three outputs. Each of them can be confi gured as a control or an alarm output. For the proportional control (with the exception of analog outputs), the pulse period is additionally set. The pulse period is the time which goes by between succes- sive switches of the output during the proportional control.

  • Page 32: Control

    8. CONTROL 8.1. ON-OFF Control When a high accuracy of temperature control is not required, especially for objects with a great time constant and small delay, one can apply the on-off control with hysteresis. Advantages of this way of control are simplicity and liability, but disad- vantage are the occurring oscillations, even at small hysteresis values.

  • Page 33: Auto-Tuning

    8.2.1. Auto-tuning The controller has the function to select PID settings. These settings ensure in most of case an optimal control. To begin the auto-tuning, one must transit to the tune message (acc. to the fi g. 13) and hold down the push-button during at least 2 seconds.
  • Page 34 The auto-tuning process will be stopped without counting PID settings, if a supply decay occurs or the push-button is pressed. In this case, the control with current PID settings begins. If the auto-tuning is not achieved with success, the error code will be displayed acc.

  • Page 35: Auto-Tuning And „Gain Scheduling

    8.2.2. Auto-tuning and „Gain Scheduling” In case, when “Gain Scheduling” is used, one can carry out the auto-tuning in two ways. The fi rst way consist on choosing a suitable set of PID para- meters, in which calculated PID parameters will be stored and realizing the auto-tuning on the level of the currently chosen set point value for the fi...
  • Page 36 - increase the integration time, - increase the differentiation time. c) Instability: - decrease the proportional band, - decrease the differentiation tim, a) Slow jump response: - decrease the proportional band, - decrease the integration time. Algorytmy działania regulatora Algorithms of contro ller operations Run of the controlled Przebieg wielkości regulowanej...

  • Page 37: Step-By-Step Control

    8.3. Step-by-step control The controller’s step-by-step control algorithm without feedback was changed. The description is provided below. The controller offers two algorithms of the step-by-step control for cylinder control: • with no feedback signal from the valve – opening and closing of the valve is based on PID parameters and control deviation, •...
  • Page 38 Fig. 18. Three-step step-by-step control with no feedback The principle of the algorithm shown in Fig.18 is based on conversion of changing the control signal to the relay opening / closing time referred to the full opening / closing time. The differences between the calculated and the actual valve position are unavoidable because of multiple changes in the direction of valve movement due to the inertia of a drive or its wear in the absence...
  • Page 39 In the specifi c case, the positioning is performed by completely closing the valve, it is carried out each time after: - turning the controller supply on - changing full open / close time. The time of full opening of the valve can have a different value than the time of closing.

  • Page 40: Gain Scheduling" Function

    8.4. „Gain Scheduling” function For control systems, Where the object behaves decidedly differen- tly in various temperatures, it is recommended to use the “Gain Schedu- ling” function. The controller allows to remember up to four sets of PID parameters and switch them over automatically. The switching between PID sets runs percussiveless and with hysteresis, in order to eliminate oscillations on switching limits.

  • Page 41: Control Of Heating-Cooling Type

    czas time Fig. 20. “Gain Scheduling” switched over for each segment in the programmed control 8.5. Control of Heating-cooling Type For the heating-cooling control, one of the outputs out1…out3 should be set to y, one of the outputs out1…out3 should be set to Cool and the displacement zone Hn for cooling should be confi...

  • Page 42: Alarms

    control output wyjœ cie steruj¹ ce 100% Main loop Auxiliary loop tor g³ówny tor pomocniczy (heating) (cooling) (grzanie) (ch³odzenie) ° Temperature [°C] Set point value wartoœ æ zadana temperatura [ C] Fig.21. Control with two loops – heating-cooling type 9. ALARMS Four alarms are available in the controller, which can be assigned: to each output.
  • Page 43 aLdu (>0) aLdu (<0) Relative lower Relative internal Relative external [ dwlo] [dwin] [dwou] Fig. 22. Kinds of alarms The set point value for absolute alarms is the value defi ned by the ax.sp, parameter, and for relative alarms, it is the deviation from the set point value in the main channel - ax.du parameter.

  • Page 44: Timer Function

    10. TIMER FUNCTION When reaching the set point temperature (SP) the timer begins the countdown of the time defi ned by the time parameter. After counting down to zero, the timer alarm is set, which remains active till the moment of the timer erasing. To activate the timer function, one must set the parameter timr= on.

  • Page 45: Current Transformer Input

    time countdown odliczanie czasu w dó³ czas [sek] time [sec] kasowanie timera Timer erasing alarm timera Timer alarm Fig.23. Principle of timer operation 11. CURRENT TRANSFORMER INPUT After connecting the current transformer (designation CT-94-1), the measurement and display of the current fl owing through the load steered by the output 1, is possible.
  • Page 46 of it appearance on the lower display (acc. to the fi g. 13). The return to the set point value display is set by the manufacturer on 30 sec, but can be changed or disabled through the tout parameter. Two types of alarms concerning the heating element are ava- ilable.

  • Page 47: Additional Functions

    12. ADDITIONAL FUNCTIONS 12.1. Control Signal Monitoring The control signal of heating type is displayed with the mark „h” on the fi rst position, of cooling type is displayed with the mark “C”, of valve opening or closing is displayed with the mark “u”. The accessibility of the control signal depends on the suitable controller confi...

  • Page 48: Signal Retransmission

    At set on-off control on the output 1 (parameter PB=0), one can set the control signal on 0% or 100% of the power, however when the PB parameter is higher than zero, one can set the control signal on any value from the range 0…100%. 12.3.

  • Page 49: Set Point Change Rate - Soft Start

    The output signal is calculated acc. to the following formula. - out = out + (x - Ao.Lo) Ao.Lo - Ao.Hi The aOlo parameter can be set as higher than aOH, but the output signal will be then, inversed. 12.4. Set Point Change Rate – Soft Start The limitation of the temperature accretion rate is carried out through the gradually change of the set point value.

  • Page 50: Manufacturer's Settings

    without a digital fi lter b e z fi l tr a c y fr o w e g o witht a digital fi lter z fi l tr e m c y fr o w y m 0,63A t [ s ] time stała constant...

  • Page 51: Programming Control

    13. PROGRAMMING CONTROL 13.1. Description of Programming Control Parameters List of confi guration parameters Table 5 prg – Programming control Sub-menu of the program no 1 pr01 Sub-menu of the program no 15 pr15 PCfg Sub-menu of program parameters Range of parameter change Parameter description...
  • Page 52 Number of 1…999 Cy/n program repetition Control after Cont: program fail Cont the supply continuation decay stop: control stoppage and setting the steering signal on control output with the value from parameter fa1l Control on stop: Control stoppage stop the program and setting the steering signal on control output with...
  • Page 53 Range of parameter change Parameter description sensors linear input Kind of seg- time: segment defi ned type time ment by the time rate: segment defi ned by the accretion duel: set point withstand end: program end Set point on 0.0 °C MIN…MAX the segment Segment...

  • Page 54: Definition Of Set Point Value Programs

    13.2. Defi nition of Set Point Value Programs. One can defi ne 15 programs. The maximum number of seg- ments in the program is equal to 15. To render visible parameters related to the programming control in the menu, the parameter sPmd must be set on prg. For each program, one must set parameters given in the submenu of program parameters.
  • Page 55 800°C 50°C czas time OUT2 czas 40 min time 120 min 100 min Fig. 26. Example of program Parameter values for the example as above. Table 7 Parameter Value Meaning Start to count the set point value from strt the current temperature Time unit: hour, minute tMun HH.mm...
  • Page 56 Kind of segment: accretion rate type rate 800.0 Target set point value: 800.0 °C 20.0 Accretion rate 20.0 °C / minute sT01 Active locking, when the deviation exceeds 50.0 hldu 50.0 °C Output 2 as the auxiliary output Ev1: disabled Kind of segment: withstand of set point type duel...

  • Page 57: Control Of The Set Point Value Program

    13.3. Control of the Set Point Value Program When the sPmd parameter is set on prg, the controller con- trols the object in compliance with the set point value changing in time acc. to the given program. Before starting the control with the changeable set point value, one must select the required program (parameter /prg).

  • Page 60: Rs-485 Interface With Modbus Protocol

    14. RS-485 INTERFACE WITH MODBUS PROTOCOL 14.1. Introduction The RE72 controller is equipped with a serial interface in RS-485 standard, with implemented asynchronous communication protocol MODBUS. Combination of serial interface parameters for the RE72 controller: - device address: 1..247, - baud rate:...

  • Page 61: Error Codes

    14.2. Error Codes If the controller receives a request with a transmission or checksum error, the request will be ignored. For a request syntheti- cally correct but with incorrect values, the controller will send an answer including the error code. Possible error codes and their meanings are presented in the table 9.
  • Page 62 In the controller, data are situated in 16-bit registers. The list of registers for write and readout is presented in the table 11. Operation „R-” – means the possibility of readout, and the operation „RW” means the possibility for readout and write. Map of registers from address 4000 Table 11 Parameter...
  • Page 63 Controller status – description in 4003 0…0xFFFF table 12 4004 0…0xFFFF Alarm state – description in table 13 4005 0…0xFFFF Error status – Description in table 14 4006 acc. to table17 Measured value PV 4007 -1999…9999 Measured value on additional input 4008 acc.
  • Page 64 Position of the decimal point of the main input: 0…1 3) 4) 4016 0 – without decimal place 0…2 1 – 1 decimal place 2 – 2 decimal places Indication for the lower threshold of 4017 INLO -999…9999 the analog main input. Indication for the upper threshold of 4018 INHI...
  • Page 65 Binary input function: 0 – none 1 – control stop 2 – switching on manual control 3 –switching SP1into SP2 4025 BNIN 0…7 4 – erasing of the timer alarm 5 – program start 6 – jump to the next segment 7 –...
  • Page 66 Output 1 type: 1 – relay output 1…6 2 – voltage output: 0/5 V 4028 O1TY 3 – current output : 4-20 mA 4 – current output : 0-20 mA 5 – voltage output: 0-5 V 3…4 6 – voltage output:: 0-10 V Value of the control signal in case 4029 0…1000...
  • Page 67 Output 2 type: 0 – without relay 0…6 1 – relay output 2 – voltage output: 0/5 V 4031 O2TY 3 – current output : 4-20 mA 4 – current output : 0-20 mA 3…4 5 – voltage output: 0-5 V 6 –...
  • Page 68 4036 Hysteresis HY 2...999 “Gain Scheduling” function 0 – disabled 4037 0…2 1 – from set point value 2 – constant PID set Number of PID sets for “Gain Sche- duling” from the set point value 4038 GSNB 0…2 0 – 2 PID sets 1 –...
  • Page 69 4052 0…9999 Integration time constant TI3 [s] 4053 0…9999 Differentiation time constant TD3 [s x10] Correction of control signal Y03 (for P 4054 0…1000 or PD control) [% x10] 4055 Proportional band PB4 0…9999 4056 0…9999 Integration time constant TI4 [s] 4057 0…9999 Differentiation time constant TD4 [s x10]...
  • Page 70 4071 A2HY Hysteresis for alarm 2 2…999 Memory of alarm 2: 4072 A2LT 0…1 0 – disabled 1 – enabled acc. to table 4073 A3SP Set point value for absolute alarm 3 Deviation from the set point value for 4074 A3DV -1999…1999 relative alarm 3...
  • Page 71 acc. to table 4086 Set point value SP3 acc. to table 4087 Set point value SP4 acc. to table Lower limitation of the fast set point 4088 SPLL value change acc. to table Upper limitation of the fast set point 4089 SPLH value change...
  • Page 72 acc. to table 4097 AOHI Upper signal limit for retransmission 4098 SECU 0…9999 Access code to the menu Auto-tuning function: 4099 STFN 0…1 0 – locked 1 – unlocked acc. to table 4100 STLO Lower threshold for auto-tuning acc. to table 4101 STHI Upper threshold for auto-tuning...
  • Page 73 4116 30…6000 Valve open time [s x10] TMVO 4117 TMVC 30…6000 Valve close time [s x10] 4118 MNTV 1…999 Minimum valve work time [s x10] 4119 0…1000 Minimum control signal [% x10] 4120 0…1000 Maximum control signal [% x10] State of the valve when auxiliary input error 0 –...
  • Page 74 Register 4003 – controller status Table 12 Description Decimal point position for MODBUS registers from address 4000, depending on the input (0...2) Decimal point position for MODBUS registers from address 4000, depending on the additional input (0...2) Auto-tuning fi nished with failure Soft start: 1 –...
  • Page 75 Register 4004 – alarm state Table 13 Description State of alarm 1.:1 – active, 0 – inactive State of alarm 2.:1 – active, 0 – inactive State of alarm 3.:1 – active, 0 – inactive Reserved Alarm state of heater burning Alarm state of permanent output 1 shorting :1 –...
  • Page 76 Register map from address 4150 Table 15 Description 4150 0…14 Program number for realization (0 – means fi rst program) 4151 0…1 Program start/stop: 0 –program stop 1 –program start (the write causes the program start from the beginning) 4152 0…1 Stoppage of set point value coun- ting in the program...
  • Page 77 4159 Time to the segment end MSB [s] 4160 Time to the program end LSB [s] 4161 Time to the program end MSB [s] 4162 0…65535 Reserved 4163 0…65535 Reserved 4164 0…65535 Reserved 4165 0…65535 Reserved 4166 0…65535 Reserved 4167 0…65535 Reserved 4168...
  • Page 78 Control on the program end: 0 – control stoppage 1 – fi xed set point control with the set point value of the last segment 4177 0…3 2 – fi xed set point control with the set point value from ESP 3 –...
  • Page 79 4277 TYPE 0…3 Kind of segment 4278 acc. to Set point value on the segment table 17 4279 TIME 0…5999 Segment duration 4280 Accretion rate of the set point 1…5500 value 4281 HLDV Control deviation value, over 0…2000 which the set point value counting is interrupted 4282 0…3...
  • Page 80 5779 HLDV Control deviation value, over 0…2000 which the counting of the set point value is interrupted 5780 0…3 State of auxiliary outputs 5781 0…3 PID set for the segment 5873 TYPE 0…3 Kind of segment 5874 acc. to Set point value on the segment table 5875 TIME...
  • Page 81 Map of registers from address 7000 and 7500 Table 16 Description 7000 7500 Measured value PV Measured value on the additional 7002 7501 input 7003 7502 Current set point value SP 7006 7503 Control signal of output 1 7008 7504 Control signal of output 2 7010 7505...
  • Page 82 Input ranges Table 17 Range Kind of sensors UNIT = °C UNIT = °F UNIT = PU [x10] [x10] Pt100 -2000...8500 -3280...15620 Pt1000 -2000...8500 -3280...15620 Fe-CuNi (J) -1000...12000 -1480...21920 Cu-CuNi (T) -1000...4000 -1480...7520 NiCr-NiAl (K) -1000...13720 -1480...25016 PtRh10-Pt (S) 0...17670 320...32126 PtRh13-Pt (R) 0...17670...

  • Page 83: Software Updating

    After starting eCon’s software COM port, baudrate, transmis- sion mode and adress should be set. It can be done in Communication window. Then, RE72 controller should be selected in the window Select device and push icon Load in window Communication and then the icon...
  • Page 84 fi gure 28b from Updating fi rmware. Push Connect. Update progress is shown in Messages section. Text Port opened appear after correctly opened port. Putting controller in update’s mode can be done in two ways: remote from LU (with settings from eCon – port, baudrate, trans- mission mode and adress) or by turning power on while button pres- .

  • Page 85: Error Signaling

    16. ERROR SIGNALING Character messages Table 18 Error code (upper Reason Procedure display) Down overfl ow of the Check, if the type of chosen measuring range or sensor is in compliance with the shorting in the sen- connected one; check, if input sor circuit.
  • Page 86 Input discalibrated Turn off and turn on again the controller supply, when this not eRad help, contact the nearest service shop. Continuous output Turn off and turn on again the discalibrated controller supply, when this not eRda help, contact the nearest service shop.

  • Page 87: Technical Data

    17. TECHNICAL DATA Main input Input signals and measuring ranges Table 19 Sym- Sensor type Standard Range Pt100 -200...850 °C -328...1562 °F 60751+A2:1997 Pt1000 -200...850 °C -328...1562 °F pt10 Fe-CuNi (J) -100...1200 °C -148...2192 °F Cu-CuNi (T) -100...400 °C -148...752 °F NiCr-NiAl (K) -100...1372 °C -148...2501,6 °F...
  • Page 88 Intrinsic error of the real value measurement 0.2%, for resistance thermometer inputs, 0.3%, for inputs for thermocouple sensors (0.5% – for B, R, S); 0.2% ± 1 digit, for linear inputs Current fl owing through the resistance thermometer sensor 0.22 mA Measurement time 0.2 s Input resistance:...
  • Page 89 Setting range of controller parameters: See table 1 Binary input voltageless - shorting resistance ≤ 10 kΩ - opening out resistance ≥ 100 kΩ Kinds of outputs 1 and 2: - voltageless relay NOC contact, load capacity 2 A/230 V a.c., - voltage transistor 0/5 V, maximum load capacity: 40 mA...
  • Page 90 - address 1…247 - maximum response time 500 ms Supply of object transducers 24V d.c. ± 5 %, max.: 30 mA Signaling: - switching the output 1 on - switching the output 2 on - switching the output 3 on or switching the binary input on - mode of manual control - auto-tuning process Rated operating conditions:...
  • Page 91 Protection grade ensured by the casing acc. to EN 60529 - from the frontal plate IP65 - from the terminal side IP20 Additional errors in rated operating conditions caused by: - compensation of thermocouple cold junction temperature changes ≤ 2 - ambient temperature change ≤...

  • Page 92: Controller Version Codes

    18. CONTROLLER VERSION CODES The way of coding is given in the table 20 Table 20 RE72 - X X X X X X X Output 1: relay voltage 0/5 V continuous current 0/4 .. 20 mA continuous voltage 0 .. 10 V...
  • Page 93 Only after agreeing with the manufacturer. Ordering Example: The code: RE72 – 1.2.2.1.00.E.7 means: RE72 - temperature controller of RE72 type 1 – output 1: relay 2 – output 2: voltage 0/ 5 V 2 – option with binary output 1 –...

  • Page 94: Maintenance And Guarantee

    19. MAINTENANCE AND GUARANTEE The RE72 controller does not require any periodical maintenance. In case of some incorrect operations: After the dispatch date and in the period stated in the guarantee card: One should return the instrument to the Manufacturer’s Quality In- spection Dept.
  • Page 96 LUMEL S.A. ul. Sulechowska 1, 65-022 Zielona Góra, POLAND tel.: +48 68 45 75 100, fax +48 68 45 75 508 www.lumel.com.pl Export department: tel.: (+48 68) 45 75 139, 45 75 233, 45 75 321, 45 75 386 fax.: (+48 68) 32 54 091...

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