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Appendix JH Traction Battery Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
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Set the charging characteristic Requirements Procedure The charging characteristic is now set. NOTE...
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Charging the battery Requirements Procedure The battery is charged. When the mains connector (46) is attached to the mains, all the truck’s electrical functions are disconnected (electric immobilizer). The truck cannot be operated. Completing battery charging, restoring the truck to operation NOTE Requirements Procedure...
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Removing the battery Requirements Procedure...
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Removing the battery Requirements Procedure The battery is now removed.
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Park the truck securely Procedure The truck is parked.
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Press the Emergency Disconnect switch Procedure All electrical functions are deactivated. The truck brakes to a halt.
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Releasing the Emergency Disconnect switch Procedure All electrical functions are enabled and the truck is operational again (provided the truck was operational before the Emergency Disconnect was pressed).
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Requirements Procedure The brakes are released and the truck moves in the selected direction.
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Changing direction during travel Procedure The truck decelerates until it starts to travel in the opposite direction.
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Switch on the slow travel function Procedure The brake is released. The truck travels at slow speed. Switching off slow travel Procedure If the tiller is in brake zone "B", the brake applies and the truck stops. If the tiller is in brake zone "F" the truck continues at slow travel speed.
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Procedure The truck is steered in the required direction.
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Procedure The truck decelerates at the maximum rate until it comes to a halt. Procedure The truck brakes to a halt regeneratively via the coasting brake. When braking regeneratively, energy is returned to the battery, ensuring a longer service time.
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Requirements Procedure NOTE The load handler is raised.
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Requirements Procedure The load handler is lowered.
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Requirements Procedure The load is being raised. NOTE...
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Requirements Procedure "Automatic lifting" is activated. An optical signal transmitter is actuated to indicate that "automatic lifting" is automatic lift for the operator. The load handler moves to the highest position until the "load" sensors detect the load or the lift limit switch is activated by the load handler. Activating the "load"...
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Release the brake Tools and Material Required Procedure The brake is now released. The truck can be moved.
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Activating the brake Procedure The brake has been reactivated. The brake is now be applied without current.
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GF 60 Operating the truck without its own drive system. Requirements Tools and Material Required Procedure The truck can be moved without its own drive system.
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Parking the truck Procedure The brake is now activated again. GF 30...
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Preparing the truck for operation by entering a valid operator code Procedure The LED (75) lights up red. When you have entered a valid operator code the LED (75) lights up green, the travel program selected is indicated by the corresponding LEDs (71,72,73) and the truck is switched on.
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Requirements Procedure When you enter the valid master code the LED (75) flashes green. The LEDs (71,75) flash green. The LEDs (72,75) flash green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. The setting is saved. The truck is switched off and the LED (75) is lit red.
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Requirements Procedure When you enter the valid master code the LED (75) flashes green. The LEDs (72,75) flash green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. The setting is saved. The truck is switched off and the LED (75) is lit red. After entering the valid user code the LED (75) lights up green, the travel program setting is shown by the illumination of the corresponding LEDs (71,72,73) and the truck is switched on.
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Requirements Procedure When you enter the valid master code the LED (75) flashes green. The LEDs (71,75) flash green. The LEDs (72,75) flash green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. The setting is saved. The truck is switched off and the LED (75) is lit red.
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Requirements Procedure When you enter the valid master code the LED (75) flashes green. The LEDs (72,75) flash green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. The user code is now deleted. The truck is switched off and the LED (75) is lit red. After entering the user code the LED (75) flashes red and the truck remains switched off.
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Requirements Procedure When you enter the valid master code the LED (75) flashes green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. All user codes are deleted. The truck is switched off and the LED (75) is lit red. After entering the user code the LED (75) flashes red and the truck remains switched off.
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Requirements Procedure The length of the new master code is now changed and user codes have been added.
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Requirements Procedure When you enter the correct master code the LED (75) flashes green. Wait until the LED (75) flashes green. Wait until the LED (75) flashes green. The setting is saved. The truck is switched off and the LED (75) lights up red. When you have entered a valid operator code the LED (75) lights up green, the travel program selected is indicated by the corresponding LEDs (71,72,73) and the truck is switched on.
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Adapting the travel program configuration to the user code Procedure When you enter the valid master code the green LED (75) flashes green. The LEDs (71,75) flash green. The LEDs (72,75) flash green. The LEDs (73,75) flash green. Wait until the LED (75) flashes green. The travel programs are now assigned to the user code.
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Acceleration example Procedure The travel parameter is now set.
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Checking the settings in programming mode Procedure The truck is now in travel mode and can be checked. Saving travel parameters Requirements Procedure...
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Requirements Procedure The "dry maintenance-free" battery type is set. Travel is disabled while the parameters are being entered. Storing the parameter Requirements Procedure The parameter is now saved. Testing an altered parameter Requirements...
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Procedure The parameter has now been checked.
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Cleaning the truck Requirements Tools and Material Required Procedure The truck is now clean.
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Cleaning the electrical system assemblies Requirements Tools and Material Required Procedure The electrical system assemblies are now clean.
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Front cover disassembly Requirements Tools and Material Required Procedure The front cover has been removed. Front panel assembly Tools and Material Required Procedure The front panel is now assembled.
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Drive panel disassembly Tools and Material Required Procedure The drive panel is now disassembled.
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Checking the hydraulic oil level and replenishing Requirements Procedure The hydraulic oil level has now been checked.
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Tightening the wheel nuts Requirements Tools and Material Required Procedure The wheel nuts have now been tightened.
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Check fuses Requirements Procedure The fuses are now checked.
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Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.
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Checks and operations to be performed before starting daily work Procedure The test is now complete.
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Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.