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Related Manuals for Jungheinrich EJE KmS 16
Summary of Contents for Jungheinrich EJE KmS 16
- Page 1 EJE KmS 16 02.01 - Operating instructions 50114146 02.01...
- Page 2 Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
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Page 4: Table Of Contents
Table of contents Correct use and application of the truck Truck description Application ................... B 1 Assemblies ..................B 2 EN standards ..................B 3 Conditions for application ..............B 3 Identification locations and identification plates ........B 4 Truck identification plate ..............B 5 Transportation and commissioning Transportation by crane .............. - Page 5 Maintenance of the fork-lift truck Operational safety and environmental protection ........ F 1 Safety regulations applicable to truck maintenance ......F 1 Servicing and inspection ..............F 3 Maintenance Check - list ..............F 4 Lubrication Schedule ................F 6 Fuels, coolants and lubricants .............
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Page 6: A Correct Use And Application Of The Truck
A Correct use and application of the truck The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble. -
Page 8: B Truck Description
B Truck description Application The truck is an electrically driven, three-wheeled lifting trolley controlled by means of a control shaft and provided with a driver standing platform. The truck is designed for use on level surfaces for transporting and order-picking goods and is able to pick up, outside the load-bearing wheel range, pallets with open bases or lateral boards, as well as trolleys. -
Page 9: Assemblies
Assemblies Item Designation Item Designation Combined instrument Collision guard 10 t Controller Motor brake 11 t Master switch Electric system 12 t Hydraulic pump Lifting linkage 13 t Hydraulic oil reservoir Load-bearing wheel support 14 t Drive motor Driver standing platform 15 t Supporting wheel Lifting cylinder... -
Page 10: En Standards
EN standards Continuous sound level: 66 dB(A) according to prEN 12053 as stipulated in ISO 4871 The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear. -
Page 11: Identification Locations And Identification Plates
Identification locations and identification plates 1600 1,5 V Item Designation Label “CAUTION: Low-voltage electronics” Capacity Qmax Load distribution Label “Caution, pushbutton operation” Truck identification plate Identification label, battery Accident prevention inspection label ( only) Attachment point of hooks for transportation by crane The capacity label (18) indicates the maximum capacity of the truck as Qmax. - Page 12 Truck identification plate Item Designation Item Designation Type Drive power in kW Serial No. Customer no. Rated capacity in kg Min./max. battery weight in kg Battery: Voltage V Empty weight without battery in kg Ampere hours Ah Manufacturer Year of manufacture Order no.
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Page 14: C Transportation And Commissioning
C Transportation and commissioning Transportation by crane Ensure that only lifting gear of adequate capacity is used (for weight of the truck refer to the truck identification label). – Park the truck and render it safe (refer to chapter E). The truck chassis and the fork are provided with hoisting points (1) to be used when the truck is to be lifted... -
Page 15: Moving The Truck With The Drive Unit Inoperative
Moving the truck with the drive unit inoperative This operating mode is not permitted when negotiating inclines and gradients. If the truck has to be moved after a failure has rendered it immobile, proceed as fol- lows: – Ensure that the truck cannot accidentally move. –... -
Page 16: D Battery - Servicing, Recharging, Replacement
D Battery - Servicing, recharging, replace- ment Safety regulations governing the handling of lead-acid batteries The truck must be parked and rendered safe before any operations on batteries are undertaken (refer to chapter E). Servicing staff: Recharging, servicing and replacing of batteries must only be per- formed by qualified personnel. -
Page 17: Battery Types
Battery types Depending on the truck version, the truck will be supplied with different battery types. Battery type Battery compartment (185 mm) 24 V-PzS-batteries 2 PzS 180 Ah L 24 V-PzS-batteries 2 PzS 220 Ah L 24 V-PzS-batteries 2 PzS 270 Ah L The battery weights can be seen from the battery identification plates. -
Page 18: Charging The Battery
The battery connector and socket must only be connected or disconnected with both the truck and the battery charger switched off. – Withdraw the battery connector (4). – Remove any insulating matting from the batteries. Charging the battery – Expose the battery (refer to section 3). During the recharging operation the tops of the battery cells must be exposed to ensure adequate ventilation. -
Page 19: Removing And Installing The Battery
Removing and installing the battery – Expose the battery (refer to section 3). – Push the battery against the frame in order to relieve the battery support (5). Raise the battery support – by the eyes, – push it a little distance into the chas- sis, –... -
Page 20: Combined Instrument (O)
Combined instrument (o) Battery discharge indicator: The charging con- dition of the battery is indicated in 10% incre- ments by means of ten bars shown on the battery symbol (6). With progressive depletion of the battery, the illu- minated bars will go out from the top downwards. When using maintenance-free batteries, the in- strument must be set so that the “T”... -
Page 22: E Operation
E Operation Safety regulations governing the operation of the fork-lift truck Driving permission: The fork-lift truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his rep- resentative their capability of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck. -
Page 23: Description Of The Operating Controls And Indicating Instruments
Description of the operating controls and indicating instruments Item Operating control or Function indicating instrument o Shows the residual capacity of the battery, as Combined instrument well as the accumulated operating hours of the truck (refer to chapter D). t Steering and braking. Control shaft Swivelling of control shaft into the braking range B:... - Page 24 13 (14)
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Page 25: Starting Up The Truck
Starting up the truck Before starting or operating the truck, or before lifting any loads, the driver has to make sure that nobody is within the danger area. Checks and operations to be performed before starting daily work – Visually check the entire truck (especially the wheels and the lifting device) for vis- ible damage. -
Page 27: Operation Of The Fork-Lift Truck
Operation of the fork-lift truck Safety regulations applicable when operating the truck Driving lanes and work areas: Only such lanes and routes that are specially allo- cated for truck traffic must be used. Unauthorised persons must stay away from work areas. -
Page 28: Driving, Steering, Braking
Driving, steering, braking Emergency stop – Depress the master switch (9). This will switch off all electrical functions. Driving Do not drive the truck unless the hoods are closed and locked in the stipulated man- ner. – Start up the truck (refer to section 3). Swivelling control shaft: Operating key “Slow travel”... - Page 29 Steering – Swivel the control shaft (2) to left or right. The position of the control shaft corresponds to the position of the steered driven wheel. Braking The braking behaviour of the truck strongly depends on the state of the floor. This must be taken into account by the driver for his driving behaviour.
- Page 30 Key-controlled operation - Control shaft (o) The truck can be controlled in the key-operated mode with the operator walking on either side of the truck. The max. travelling speed is then reduced. (slow speed). – Swivel the control shaft (2) into the driving range “F” ( refer to section 4.2). –...
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Page 31: Picking Up And Setting Down Loads
Picking up and setting down loads Before picking up a load, the driver has to make sure that it is correctly palletised and that the capacity of the truck is not exceeded. – Pass the lifting device as far as possible under the load. Pick up the load, ensuring that it does not project excessively from the tips of the lifting device (less than 50 mm). -
Page 32: Safe Parking Of The Truck
Safe parking of the truck If the truck is left unattended, even for only short periods of time, it must be rendered safe. Proceed as follows to render the truck safe: – Park the truck on level ground. – Completely lower the fork. –... - Page 33 E 12...
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Page 34: F Maintenance Of The Fork-Lift Truck
F Maintenance of the fork-lift truck Operational safety and environmental protection The checks and servicing operations contained in this chapter must be performed in accordance with the intervals as indicated in the servicing checklists. Modifications of fork-lift truck assemblies, especially of the safety installations, are not permitted. - Page 35 Work on the electric system: Work on the electric system of the truck must only be performed by personnel specially trained for such operations. Before commencing any work on the electric system, all measures required to prevent electric shocks have to be taken. For battery-operated fork-lift trucks, the truck must also be de- energised by removing the battery plug.
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Page 36: Servicing And Inspection
Servicing and inspection Thorough and expert servicing is one of the most important preconditions for safe op- eration of the fork-lift truck. The neglect of regular servicing intervals can lead to fork- lift truck failure and constitutes a potential hazard to personnel and equipment. The indicated servicing intervals are based on single-shift operation under normal op- erating conditions. -
Page 37: Maintenance Check - List
Maintenance Check - list Maintenance intervals = t W M M M standard = k 1 3 6 12 cold store Chassis 1.1 Check all load bearing elements for damage and super- struct.: 1.2 Check all bolted connections 1.3 Check platform for correct functioning and damage Drive unit: 2.1 Check the transmission for noises and leakage 2.2 Check the transmission oil level... - Page 38 Maintenance intervals = t W M M M standard = k 1 3 6 12 cold store Battery: 10.1 Check acid density, acid level and cell voltage 10.2 Check the terminals for secure attachment and apply grease 10.3 Clean battery connections, check for tight seat 10.4 Check the battery cables for damage, renew, if necessary Lubricati- 11.1 Grease the vehicle in accordance with the lubrication...
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Page 39: Lubrication Schedule
Lubrication Schedule A + C 0,7 l B + C 1,4 l Gliding surfaces Grease nipples Filler plug hydraulic oil Filler plug gear oil Drain plug gear oil Cold store usage Compound cold store usage 1:1... -
Page 40: Fuels, Coolants And Lubricants
Fuels, coolants and lubricants Handling consumption type material: Consumption type material must always be handled properly. Manufacturer's instructions are to be observed. Improper handling is injurious to health, life, and environment. Consumption type ma- terials must be stored in adequate containers. They might be inflammable and, there- fore, must not come into contact with hot components or open fire. -
Page 41: Description Of The Servicing And Maintenance Operations
Description of the servicing and maintenance operations Preparing the truck for the performance of servicing and maintenance opera- tions All required safety measures must be taken to prevent any accidents in the course of the servicing and maintenance operations. The following preparatory operations must be performed: –... -
Page 42: Checking The Hydraulic Oil Level
Checking the hydraulic oil level – Prepare the truck for the perform- ance of servicing and maintenance operations (refer section 6.1). – Open the front cover (refer section 6.3). – Check the hydraulic oil level at the m a x hydraulic oil reservoir (3). -
Page 43: Checking The Electric Fuses
Checking the electric fuses – Prepare the truck for the performance of servicing and maintenance operations (re- fer section 6.1). – Open the front cover (refer section 6.3). – Referring to the table, check all fuses for correct rating and replace, where required. Item Description Protection of:... -
Page 44: Recommissioning The Truck
Recommissioning the truck Recommissioning of the truck following the performance of cleaning or maintenance work is permitted only after the following operations have been performed: – Check the horn for proper functioning. – Check the master switch for correct functioning. –... -
Page 45: Recommissioning The Truck
Recommissioning the truck – Thoroughly clean the fork lift truck. – Lubricate the fork lift truck according to the lubrication chart (refer to chapter F). – Clean the battery. Grease the pole screws using pole grease and reconnect the battery. –...