Table of Contents
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Table of Contents
Related Manuals for Jungheinrich EJB 16
Summary of Contents for Jungheinrich EJB 16
- Page 1 EJB 14/16 06.99 - Operating instructions 50051981 09.99...
- Page 2 Used to indicate standard equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
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Page 4: Table Of Contents
Performance data................. B 3 Dimensions ..................B 3 Standard hoist frame versions EJB 14..........B 5 Standard hoist frame versions EJB 16..........B 5 EN standards ..................B 6 Operation conditions ................B 6 Location of instruction labels and identification labels ......B 7 Truck identification label .............. - Page 5 Operation Safety regulations for the operation of the floor conveyor ....E 1 Description of controls and indicating instruments ......E 2 Putting vehicle in operation ..............E 4 Working with the truck ................. E 5 Safety regulations for operating mode Drive........E 5 Driving, steering, braking ..............
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Page 6: A Correct Use And Application Of The Truck
A Correct use and application of the truck The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble. -
Page 8: B Truck Description
B Truck description Description of application The truck is a four-wheel electric lift truck with control shaft and controlled drive wheel. It is conceived for lifting and transporting palleted goods on level ground. The nominal load capacity can be found on the identification label. The load capacity in relation to lifting height and load centre distance is specified on the load capacity label. -
Page 9: Assembly Groups
Assembly groups Pos. EJB 14/16 Description Key switch Combined instrument (battery discharge monitor and operating hour meter) Control shaft with control shaft head "Shunt driving" button Driving regulator Collision-guard button Hoist frame Protective pane Battery hood Master switch (emergency stop) Load protection screen Lifting device Wheel arm... -
Page 10: Technical Data
Specification of technical data according to VDI 2198. Technical modifications and supplements reserved. Performance data Description EJB 14 EJB 16 Q Nominal load capacity 1400 1600 C Load centre distance at standard fork length Driving speed with / without load 6.0 / 6.0... -
Page 12: Standard Hoist Frame Versions Ejb 14
3060 - 4860 4560 - 5910 mm 3) 5) Free lifting capacity 1219 - 2119 1219 - 2119 1169 - 2069 mm Standard hoist frame versions EJB 16 Description Telescopic Double Dual lift mast dual reach lift (ZZ) triplex mast... -
Page 13: En Standards
EN Standards Permanent sound level: 65 dB(A) according to prEN 12053 as stipulated in ISO 4871. The permanent sound level is an average value determined according to the stan- dard’s guidelines and takes into consideration the sound level when driving, lifting and in idle mode. -
Page 14: Location Of Instruction Labels And Identification Labels
Location of instruction labels and identification labels Item Description Load capacity Prohibition sign “Do not transport other persons” Truck identification label Limit-stop for crane loading Prohibition sign “Keep away from under the load lifting device” Prohibition sign "Do not put your hands through the hoist frame" UVV control label Identification label, battery Warning sign “Caution: Low-voltage electronics”... -
Page 15: Load Capacity
Truck identification label Xxxx Xxxx Xxxx Xxxxxxx Xxxxxx Xxxxxx Xxxxxx Xxxxxxxx Xxxxxxx Xxxxxx Xxxxxx Xxxxxx Xxxxxx Xxxxxxxxxxxxxx Xxxxxxxxxxxxxxx Xxxxxxx Xxxxxxxxx Xxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxx Xxxxxxxxxx Xxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxxx Xxxxxxxxx Xxxxxxxxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxx Xxxxxxxxx Xxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxx Xxxxx Xxxxxxxxxxxxxxxxxx Xxxxx Xxxxxxxxxxxxxxxxxx Xxxxx Xxxxxxxxxxxxxxxxxxxxxx Xxxxx Xxxxxxxxxxxxxxxxxx Xxxxxxx Xxxxxxxxxx Xxxxxx Xxxxxxxxx... -
Page 16: Label/Order/Inventory/Service No
Label/Order/Inventory/Service No. Item Description Order no. Inventory No. Full Service No. This label contains the Full Service No. and is only handed out when a service con- tract is being concluded. - Page 17 B 10...
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Page 18: C Transportation And Commissioning
C Transportation and commissioning Transportation by crane Only use lifting equipment with sufficient bearing capacity (loading weight see identi- fication label on truck). A hoisting point (1) is provided at the hoist frame for loading the truck with the help of hoisting gear. -
Page 19: Wheel Arm Adjustment
Wheel arm adjustment The distance between the wheel arms is adjustable (refer to chapter B). Adjusting the wheel arms must only be carried out be trained service personnel. Moving the truck without own drive This type of operation is prohibited on slopes and inclinations. If the truck must still be moved after a fault has occurred, proceed as follows: –... -
Page 20: D Battery - Servicing, Recharging, Replacing
D Battery - servicing, recharging, replacing Safety regulations governing the handling of lead-acid batteries Before works are performed on the batteries, the truck must be parked and sufficient- ly secured (see chapter E). Servicing staff: Recharging, servicing and replacing of batteries must only be per- formed by qualified personnel. -
Page 21: Battery Types
Battery types Depending on the type, the truck can be equipped with different battery types. The battery weights are specified on identification label of the battery. When changing / assembling the battery, make sure that it is properly fixed in the bat- tery compartment the truck. -
Page 22: Charging The Battery
Charging the battery As default, the truck is to be loaded with a stationary battery charger. For recharging the battery, the truck has to parked in-doors in a sufficiently ventilated environment. – Park the truck and render it safe (see chapter E). Connection / disconnecting battery connector and socket as well as pressing the ma- ster switch (2) may only be performed with truck and battery charger being switched off. -
Page 23: Removing And Installing The Battery
Removing and installing the battery – Expose the battery (see section 3). The truck must stand horizontally. Batteries with exposed terminals or connectors must be covered with a rubber mat to prevent short-circuits. Place battery connector and battery cable in such a way that they do not get caught within the truck interior when the battery is pulled out. -
Page 24: Combined Instrument
Combined instrument Battery discharge indicator: The di- scharging status of the battery is indica- ted by 10 beams on battery icon (6) re- presenting 10 %-steps. As the discharge proceeds, the beams go out from top to bottom. If maintenance-free batteries are used, the instrument must be adjusted in such a way that the T icon (9) appears next to the operating hours indicator. -
Page 26: Safety Regulations For The Operation Of The Floor Conveyor
E Operation Safety regulations for the operation of the floor conveyor Driving licence: The floor conveyor must only be operated by persons who have been adequately trained and have proved to the persons in charge or their represen- tatives their ability to handle the truck correctly and who have been explicitly entru- sted with the operation of the truck. -
Page 27: Description Of Controls And Indicating Instruments
Description of controls and indicating instruments Pos. Controls or Function indicating instrument 14/16 respectively Master switch The circuit is interrupted, all electric functions are switched off. The truck is (Emergency Stop) compulsory braked. Key switch Switches the control current on and off. -
Page 29: Putting Vehicle In Operation
Putting vehicle in operation Before starting or operating the truck, or before lifting any loads, the driver has to make sure that nobody is within the danger area. Checks and actions before routine start-up – Visual inspection for damages of the whole truck (especially tyres and load carrying devices). -
Page 30: Working With The Truck
Working with the truck Safety regulations for operating mode Drive Routes and working areas: Only such lanes and routes that are specially allocated for truck traffic may be used. Unauthorised third parties must stay away from the wor- king area. Loads may only be stored at places specially provided for this purpose. Driving the vehicle: The driver must choose a driving speed suitable for the local conditions. -
Page 31: Driving, Steering, Braking
Driving, steering, braking Increased attention has to be paid during driving and steering the truck, especially if movements outside of the truck contour are to be performed. It is not admissible to stay on the vehicle during driving. Driving with load lifting devices or loads lifted higher than the ground clearance di- stance is only permitted when the load is to be picked up or to be lowered to the ground. - Page 32 If the truck can only be moved with reduced driving speed, a defect has occurred which is influencing the safety of operation of the truck. It may be that the service bra- ke can only be used after pressing the EMERGENCY-STOP switch (1). The truck needs to be taken out of service and must be repaired by expert personnel (see chapter F).
- Page 33 Braking The braking effect of the truck is mainly depending on the road surface. This must be taken into account by the driver for his driving behavior. The truck may be braked in three ways: - Using the service brake (control shaft (4)), - Using dynamic braking (roll-off brake can be adjusted by the service), - Using the counterflow brake (adjustable via driving switch (6)).
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Page 34: Picking Up Or Lowering Load Units
Picking up or lowering load units Before a load unit is picked up, the driver has to make sure that it is properly palletised and does not exceed the permitted bearing capacity of the truck. Do not grab into the hoist frame during lifting and lowering. –... -
Page 35: Safe Parking Of The Truck
Emergency lowering system The emergency lowering system may only be used if there are no persons within the danger zone. If the lifting device can no longer be lowered due to a defect in the lifting control sy- stem, the emergency lowering system has to be activated. –... -
Page 36: Fault Location
Fault location This chapter helps the operator to locate and fix simple malfunctions or the results of operating errors him- or herself. The order of the work stated in the table must be ob- served for fault location. Fault Possible cause Remedy Truck does not –... - Page 37 E 12...
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Page 38: F Maintenance Of The Truck
F Maintenance of the truck Operational safety and protection of the environment The checks and maintenance work listed in this chapter have to be performed accor- ding to the intervals of the maintenance checklists. Modifications of truck assemblies, especially of the safety installations, are not per- mitted. - Page 39 Working on the electrical installation: All work on the electrical installation must be carried out only by electrotechnically skilled personnel. Before commencing any work on the electric system, all measures required to prevent electric shocks have to be taken. For battery-operated floor conveyors, the truck must also be depowered by re- moving the battery connector.
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Page 40: Maintenance And Service
Maintenance and service Thorough and expert servicing is one of the most important preconditions for safe operation of the fork-lift truck. The neglect of regular servicing intervals can lead to fork-lift failure and constitutes a potential hazard to personnel and operation. The indicated servicing intervals are based on single-shift operation under normal operating conditions. -
Page 41: Maintenance Check Ist
Maintenance checklist Maintenance intervals = t W M M M Standard = k 1 3 6 12 Cold-stora- ge depot Chassis/ 1.1 Check all load bearing elements for damage Design: 1.2 Check all bolted connections Drive unit: 2.1 Check the transmission for noises and leakage 2.2 Check the transmission oil level 2.3 Change the gear oil Wheels:... - Page 42 Maintenance intervals = t W M M M Standard = k 1 3 6 12 Cold-stora- ge depot Electr. 9.1 Check function system: 9.2 Check all cables for secure connection and damage 9.3 Check the fuses for correct amperage 9.4 Check switches and trip cams for proper functioning and seating 9.5 Check contactors and relays, replace wearing parts, if necessary...
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Page 43: Lubrication Schedule
Lubrication schedule 1,4l M A = 105 Nm g Slide faces s Grease nipple Filler neck for hydraulic oil b Filler neck Gear oil a Drain plug Gear oil 1) Mixing proportion for application in cold-storage depots 1:1 2) Filling level see "Check hydraulic oil level"... -
Page 44: Operating Material
Operating material Handling operating material: Consumption type material must always be handled properly. Manufacturer's instructions to be observed. Improper handling endangers health, life and environment. Operating material must only be stored in containers conforming to specification. They might be inflammable and must not come into contact with hot components or open fire. -
Page 45: Notes On Maintenance
Notes on maintenance Preparation of the truck for servicing and maintenance operation All required safety measures must be taken to prevent any accidents in the course of the servicing and maintenance operations. The following preparatory operations must be performed: – Park the truck and render it safe (refer to chapter E). –... -
Page 46: Check Hydraulic Oil Level
Check hydraulic oil level – Prepare the truck for servicing and maintenance operations (see section 6.1). – Open the front hood (see section 6.3). – Check the hydraulic oil level of the hydraulic tank (see section 5). There are markings on the hydraulic tank (see section 5). The oil level must be chek- ked with the lifting device being lowered. -
Page 47: Checking The Electric Fuses
Checking the electric fuses – Preparation of the truck for servicing and maintenance operations (see section 6.1). – Open the front hood (see section 6.3). – Referring to the table, check all fuses for correct rating and replace, where required. Item Description Protection of:... -
Page 48: Recommissioning The Truck
Recommissioning the truck Recommissioning of the truck following the performance of cleaning or maintenance work is permitted only after the following operations have been performed: – Check the horn for proper functioning. – Check the main switch (Emergency-STOP) for correct function. –... -
Page 49: Recommissioning The Truck
7.11 Recommissioning the truck – Thoroughly clean the truck. – Grease the truck as detailed in the lubrication chart (see section 5). – Clean the battery. Grease the terminal screws using pole grease and reconnect the battery. – Recharge the battery (see chapter D). –...
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