Jungheinrich AMW 22 Operating Instructions Manual
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Jungheinrich AMW 22 Operating Instructions Manual

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AMW 22 / AMW 22p / AMW 22ps
Operating instructions
51119800
11.19
12.14
en-GB
AMW 22
AMW 22p
AMW 22ps

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Summary of Contents for Jungheinrich AMW 22

  • Page 1 AMW 22 / AMW 22p / AMW 22ps 12.14 Operating instructions en-GB 51119800 11.19 AMW 22 AMW 22p AMW 22ps...
  • Page 3 Declaration of Conformity Manufacturer Jungheinrich AG, 22039 Hamburg, Germany Description Industrial truck Type Option Serial no. Year of manufacture AMW 22 AMW 22p AMW 22ps On behalf of Date EU DECLARATION OF CONFORMITY The undersigned hereby declare that the powered truck described in detail complies with the current versions of European Directives 2006/42/EG (Machinery Directive) and 2014/30/EU (Electromagnetic Compatibility - EMC).
  • Page 5 Foreword Notes on the operating instructions The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

  • Page 7: Table Of Contents

    Charging the battery Battery lifetime and maintenance Storing the battery Faults Disposal and transport of a lithium-ion battery Hazard and Safety Instruction Phrases Power Supply AMW 22 General information Replacing batteries Power Supply AMW 22p General information Charging the battery...
  • Page 8 Safety regulations for truck operation Parking the truck securely Pushing/Pulling Steering Brakes Lifting, transporting and depositing loads AMW 22 / AMW 22p Standard Weigher (t) AMW 22p Weigher, Special Version (o) AMW 22ps weighing system 4.10 On-Board Printer (o) Troubleshooting Load cannot be lifted...

  • Page 9: Correct Use And Application

    A Correct Use and Application General The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property. Correct application NOTICE The maximum load and the maximum permissible load distance given on the data...

  • Page 10: Proprietor Responsibilities

    Proprietor responsibilities For the purposes of the present operating instructions the “operating company” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.

  • Page 11: Truck Description

    B Truck Description Application The pallet truck is designed to transport goods on level surfaces. Open bottom pallets or roll cages can be lifted. The rated capacity is indicated on the data plate or the capacity plate Qmax. The weighing system provides the option of weighing loads, adding individual weights and displaying a total weight.

  • Page 12: Assemblies And Functional Description

    Assemblies and Functional Description Truck Component Overview Item Description Item Description o Travel and parking brake Steered wheels t Load handler Load wheels t Handle Foot-activated parking brake t “Lift/lower fork” handle Data plate t Tiller t Standard equipment Optional equipment...

  • Page 13: Weighing System Component Overview

    Designation t Display and evaluation unit Load cells (AMW 22p / AMW 22ps) t Display and evaluation unit On-board printer (AMW 22) t Battery t Standard equipment Optional equipment 3.2.1 Weight Detection Four load cells are bolted to the load carrying frame and also to the load attachment head.

  • Page 14: Technical Specifications

    Technical Specifications The technical specification is given according to the German guideline "Type sheets for industrial trucks". Technical modifications and additions reserved. Performance data AMW 22 / AMW 22p / AMW 22ps Q Rated capacity 2200 c Load centre distance...

  • Page 15: Weighing Variance Of The Weighing System

    Weighing Variance of the Weighing System AMW 22 Within a temperature range of -10 to +40°C, the maximum weighing variance is 0.1% of the overall weighing range. AMW 22p Within a temperature range of -10 to +40°C the maximum weighing AMW 22ps variance is 0.1% of the measured weight.

  • Page 16: Dimensions

    Dimensions 674 (AMW 22p / AMW 22ps) 104° 104° a/2=100 a/2=100 Ast = W -x+a Designation AMW 22 / AMW 22p / AMW 22ps Lift Lowered height Height of tiller handle 1234 Wheelbase 1110 s/e/l Fork dimensions 62/170/1150 Overall length...

  • Page 17: Weights

    1303 Weights Designation AMW 22 / AMW 22p / AMW 22ps Net weight 99/102 Axle load, w.o. load front/rear 61/38 Axle load, w. load front/rear (AMW 22) 578/1721 Batteries Truck Battery type Voltage/capacity AMW 22 Alkaline (type AA) 4x1.5 V...

  • Page 18: Operating Conditions

    Operating conditions – During operation: -10°C to 40°C Ambient lighting – - At least 50 Lux during operation Outside the listed temperature range, weighing variances of up to 0.3% can occur. NOTICE Rapid changes in temperature should be avoided as they can cause moisture to condense within the electronics.

  • Page 19: Identification Points And Data Plates

    Identification Points and Data Plates Item Model Truck data plate Plate - Operation / Lifting Capacity Qmax 4.9.1 Data plate Item Description Item Description Model Rated capacity (kg) Year of manufacture Manufacturer Serial number Manufacturer's logo Net weight in kg For queries regarding the truck or ordering spare parts always quote the truck serial number (19).

  • Page 20: Wind Loads

    4.10 Wind loads Wind forces can affect the stability of a truck when lifting, lowering and transporting loads with large surface areas. Light loads must be especially secured when they are subjected to wind forces. This will prevent the load from sliding or falling. Stop the truck in both cases.

  • Page 21: Transport And Commissioning

    C Transport and Commissioning Lifting by crane WARNING! Improper loading by crane can result in accidents Improper use or use of unsuitable lifting gear can cause the truck to crash when being loaded by crane. Prevent the truck from hitting other objects during lifting, and avoid uncontrolled movements.

  • Page 22: Transport

    Transport WARNING! Accidental movement during transport Improper fastening of the truck and mast during transport can result in serious accidents. uLoading must only be performed by specialist personnel trained for this purpose. The specialist personnel must be instructed in securing loads on road vehicles and handling load securing devices.

  • Page 23: Using The Truck For The First Time

    Using the Truck for the First Time Procedure • Check the equipment is complete. The truck can now be started, see page 52. When the vehicle is parked, the surface of the tyres will flatten. The flattening will disappear after a short period of operation.

  • Page 25: Batteries/Accumulators - Replacement/Charging

    D Batteries/Accumulators - Replacement/ Charging Safety Regulations for Handling Batteries and Accumulators Maintenance personnel Accumulators must only be charged and batteries only replaced by the operating company. These operating instructions and the manufacturer’s instructions concerning batteries and charging stations must be observed when carrying out the work.
  • Page 26 Battery disposal NOTICE Batteries must be disposed of in accordance with the relevant national environmental protection regulations. Used batteries are recyclable commodities. As indicated by the marking showing a crossed-out waste bin, batteries must not be disposed of as domestic waste. Return or recycling of batteries must be ensured in accordance with the Battery Directive 2006/66/EG.

  • Page 27: Safety Regulations For Handling Lithium-Ion Batteries

    Safety regulations for handling lithium-ion batteries Safety regulations WARNING! Unsuitable batteries without manufacturer approval can be dangerous. uDo not use any batteries without approval from the manufacturer. uThe battery equipment must only be replaced with the manufacturer's authorisation. uWhen inserting the battery, ensure that it is securely seated in the battery compartment.

  • Page 28: Potential Hazards

    Potential hazards 2.2.1 Symbols - Safety and Warnings Used lithium-ion batteries must be treated as hazardous waste. Lithium-ion batteries marked with the recycling symbol and the sign showing a crossed-out waste bin must not be disposed of with ordinary household waste. Buy-back terms and type of recycling are to be agreed with the manufacturer in accordance with the Battery Directive 2006/66/EG.
  • Page 29 2.2.2 Explosion and fire hazard WARNING! Physical damage, thermal effects or incorrect storage in the event of a defect can result in explosions or fire. The battery materials can be flammable. 2.2.2.1 Particular hazard from combustion products The lithium ion battery may be damaged by a fire in the vicinity of the lithium ion battery.
  • Page 30 2.2.2.2 Special fire fighting protective equipment – Use self-contained breathing apparatus. – Wear protective overalls. 2.2.2.3 Additional fire fighting instructions To prevent secondary fires from occurring, the lithium-ion battery must be cooled from the outside. Fluids or solids must never be directed into the lithium-ion battery. Suitable extinguishing agents –...
  • Page 31 – Ensure there is adequate ventilation. – Wear personal protective equipment. – If vapours / dust / aerosols are present, use self-contained breathing apparatus. 2.2.3.2 Precautionary measures for the environment Do not allow spilled fluids to enter the water system, drainage system or the underground water.

  • Page 32: Charging The Battery

    Charging the battery The operating instructions are a major component of the charger. The owner shall ensure that the operating instructions are kept permanently in the vicinity of the charger, and that operating personnel shall be aware of the guidelines mentioned in the instructions.

  • Page 33: Battery Lifetime And Maintenance

    NOTICE Intermediate charging of the lithium-ion battery Intermediate charging of the lithium-ion battery is possible, i.e. a battery that is not fully discharged can be charged or partially charged at any time. uThe lithium-ion battery should be fully charged before use. uTo ensure reliable operation of the lithium-ion battery, it must be fully charged at least every 26 weeks with frequent intermediate charging.
  • Page 34 – Do not store in places often frequented by personnel. – Do not store in places where valuable objects (e.g. cars) are stored. – A PM12i burning metal fire extinguisher or a Co2 fire extinguisher must be available to put out any fires. –...

  • Page 35: Disposal And Transport Of A Lithium-Ion Battery

    Disposal and transport of a lithium-ion battery 2.7.1 Instructions for disposal NOTICE Lithium-ion batteries must be disposed of in accordance with the relevant national environmental protection regulations. uFor lithium-ion battery disposal, contact the manufacturer's customer service department. Used cells and lithium-ion batteries are recyclable economic goods. In accordance with the marking showing a crossed-out waste bin, these lithium-ion batteries may not be disposed of as domestic waste.
  • Page 36 2.7.2 Marking of packages with lithium-ion batteries The lithium-ion battery is a hazardous material. The applicable ADR regulations must be observed during transport. ADR = Accord européen relatif au transport international des marchandises Dangereuses par Route UN 3171 Item Description Danger label class 9A for lithium-ion batteries Marking of packages with lithium-ion batteries in accordance with the dangerous goods regulations GGVS/ADR appendix 9 for the transport of...
  • Page 37 2.7.3 Shipping information The lithium-ion battery is a hazardous material. The applicable ADR regulations must be observed during transport. ADR = Accord européen relatif au transport international des marchandises Dangereuses par Route 2.7.3.1 Shipping functional batteries Functioning batteries can be shipped in accordance with the following regulations: Classification according UN 3171 lithium-ion battery class 9 to ADR (road transport)
  • Page 38 IATA classification (air UN 3171 lithium-ion battery class 9 transport) - Danger label UN 3171 Exposure scenario Not specified. Substance safety rating Not specified. Marking Product does not require marking under EC Directive / HazMatR. 2.7.3.2 Shipping faulty batteries To transport these faulty lithium-ion batteries, contact the manufacturer's customer service department.

  • Page 39: Hazard And Safety Instruction Phrases

    Hazard and Safety Instruction Phrases Hazard and safety instruction phrases are codified hazard and safety instruction phrases for hazardous materials used as part of the globally harmonised system for the grading and identification of chemicals. The following H phrases describe the hazards arising from the battery cells and their contents.
  • Page 40 2.8.2.5 Disposal (P500 range) Obtain information on recycling or reuse from the manufacturer or P502 supplier.

  • Page 41: Power Supply Amw

    Power Supply AMW 22 General information Power is supplied via four 1.5 V alkaline batteries of type AA. If the unit is not used for 3 minutes, it will shut down automatically. Under normal conditions, the system can perform weighing operations for around 1 year. If the battery charge status becomes too low, the display will show "LOW BAT".
  • Page 42 Replacing batteries (from year of manufacture 2013) Procedure • Undo the retaining screws of the battery holder and pull out the battery holder. • Take all the used batteries out of the battery holder and insert new batteries, ensuring their polarity matches the markings. •...

  • Page 43: Power Supply Amw 22P

    Power Supply AMW 22p General information Power is supplied by a 12 V / 1.2 Ah battery module, which is protected against reverse polarity. If the unit is not used for 30 minutes, it will shut down automatically. Under normal conditions, the system can be used for up to 35 hours of uninterrupted weighing (weighing system without built-in printer).
  • Page 44 • Disconnect the charger from the power supply once charging is completed. The charger switches off and the LED lights up green once charging is completed. A deep discharge of the battery can occur if it is not removed from a charger the power supply of which has been interrupted.

  • Page 45: Amw 22Ps Power Supply

    AMW 22ps power supply General information Charging process The weighing system is equipped with a rechargeable lithium-ion battery and an intelligent battery charger. New lithium-ion batteries must be charged for at least 8 hours before first use. The battery can subsequently also be used when not fully charged.

  • Page 46: Battery Charge Status

    Battery charge status If the battery voltage is too low, the battery icon on the display lights up. The weighing system switches off automatically after 2 minutes. STP1 STP2 ID CODE TOTAL KG/LB Checking the battery charge status Procedure • Check the display and, if necessary, charge the battery – see page 47.

  • Page 47: Charging The Battery

    Charging the battery Charging the battery Requirements – Truck is parked securely. – Weighing system is switched off – see page 79. Tools and Material Required – Charger for lithium-ion batteries (28) Procedure • Remove the battery (29) from the weighing system (30). •...

  • Page 49: Operation

    E Operation Safety Regulations for the Operation of Forklift Trucks Driver authorisation The truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.
  • Page 50 Hazardous area WARNING! Risk of accidents/injury in the hazardous area of the truck A hazardous area is defined as the area in which people are at risk due to travel or lifting operations of the truck, its load handler or the load. This also includes the area within reach of falling loads or lowering/falling operating equipment.

  • Page 51: Displays And Controls

    Displays and Controls Item Control /display Function o – Prevent the truck from rolling away. Travel and parking brake – Decelerates the truck. t – To pull the truck. Handle – To push the truck. t – In position "H" (lifting): Moving the tiller “Lift//neutral/lower load handler”...

  • Page 52: Starting Up The Truck

    Starting up the truck Checks and Operations to Be Performed Before Starting Daily Work WARNING! Damage and other truck or attachment (optional equipment) defects can result in accidents. If damage or other truck or attachment (optional equipment) defects are discovered during the following checks, the truck must be taken out of service until it has been repaired.

  • Page 53: Industrial Truck Operation

    Industrial Truck Operation Safety regulations for truck operation Travel routes and work areas Only use lanes and routes specifically designated for truck traffic. Unauthorised third parties must stay away from work areas. Loads must only be stored in places specially designated for this purpose. The truck must only be operated in work areas with sufficient lighting to avoid danger to personnel and materials.

  • Page 54: Parking The Truck Securely

    Negotiating slopes and inclines WARNING! Do not negotiate slopes or inclines. Negotiating lifts and dock levellers Lifts may only be negotiated if they have sufficient capacity, are suitable for driving on and authorised for truck traffic by the owner. The driver must satisfy himself of the above before entering these areas.

  • Page 55: Pushing/Pulling

    Pushing/Pulling To avoid abrasion and wear, travelling without load should be with the load handler raised. Requirements – Start up the truck, see page 52. Procedure • Release the parking brake by applying the foot- activated parking brake (8, o) or the travel and parking brake (1, o).

  • Page 56: Brakes

    Brakes The truck's braking characteristics depend largely on the surface condition of the lanes. The driver must take this into account when travelling. Manual braking Procedure • Pull or push against the direction of movement. The truck brakes. Braking with the foot-activated parking brake Procedure •...

  • Page 57: Lifting, Transporting And Depositing Loads

    Lifting, transporting and depositing loads WARNING! Unsecured and incorrectly positioned loads can cause accidents Before lifting a load, the operator must make sure that it has been correctly palletised and does not exceed the truck’s capacity. uInstruct other people to move away from the hazardous area of the truck. Stop using the truck if people do not vacate the hazardous area.
  • Page 58 4.6.1 Raising a load Requirements – Load correctly palletised. – Load weight matches the truck's capacity. – Load handler evenly loaded for heavy loads. In the case of eccentric loading, the forks are 1000 slightly bent and twisted, which leads to variations in the weighing results.
  • Page 59 4.6.2 Transporting a load Requirements – Load raised correctly. – Good ground conditions. Procedure • Adapt your travel speed to the conditions of the route and the load you are transporting. • Move truck at a constant speed. • Watch out for other traffic at crossings and passageways. •...

  • Page 60: Amw 22 / Amw 22P Standard Weigher (T)

    AMW 22 / AMW 22p Standard Weigher (t) 4.7.1 Display and Controls Item Indicator Meaning – Weight display in kg, messages – The displayed weight has a negative value. 33 (~) – The weighing system including the load is stable.
  • Page 61 4.7.2 Display Messages HELP 1 The weighing system has been overloaded. NOTICE The weight to be weighed exceeds the maximum setting. To avoid damage, immediately relieve the weighing system of the load. HELP 2 Negative signal from the load cells to the AD converter / inclination. HELP 3 Negative signal from the load cells to the AD converter / inclination.
  • Page 62 4.7.3 Operation After the load is raised, the display shows the gross value of the weighed weight. Before each weighing operation, make sure that the system is unloaded and is free to move. The weighing system has an automatic zero correction and automatically compensates for small variations in the zero point.
  • Page 63 Procedure • Press the ENTER key (36). • Press the Increase value key (37) or Decrease value key (36) to change the tare weight. Press the Skip (35) to skip to the next field. Repeat this operation until the desired value is displayed. Activate or save the tare weight: Procedure •...
  • Page 64 After resetting, the display shows the number of weighings recorded as 00 and the starting value for the total weight as 0 kg (AMW 22) or 0.0 kg (AMW 22p). After a few seconds the system reverts to standard weighing mode.
  • Page 65 A gross weight will be identified on the printout by "B/G", a net weight by "N". If a tare weight has been input, this will also be printed out and identified by "PT". The total net weight is identified by "TOT" (Total). Example of a printout: 6.8 kg 158.2 kg...

  • Page 66: Amw 22P Weigher, Special Version (O)

    AMW 22p Weigher, Special Version (o) 4.8.1 Display and Controls Item Indicator Meaning – The displayed weight has a negative value. 40 (e1) – The displayed weight lies in weight range 1. 41 (e2) – The displayed weight lies in weight range 2. 42 (e3) –...
  • Page 67 Item Operating function Operating function Input function level 1 level 2 press the (Press key briefly) (Press key for a longer time) Zero offset – Input the code – Confirm Tare the weight – Enter tare weight – Reduce the value Print out the weight and –...
  • Page 68 DonE Confirmation of metering operation performed PA 00 Parameter number display StoP Metering operation aborted ho 00 Hour setting display m 00 Minute setting display dA 00 Day setting display m 00 Month setting display yE 00 Year setting display 4.8.3 Operation After the load is raised, the display shows the gross value of the weighed weight.
  • Page 69 The net value of the weighed weight is displayed. On unloading, the a negative value is shown for the net weight. Press the T key (50) to read off the gross weight. The NET segment (48) is deactivated. Press the T key (50) again to perform a new net weighing. A tare weight can be entered manually, in either the loaded or unloaded condition.
  • Page 70 Inputting a new identity code number: Procedure • Keep the No key (49) pressed for three seconds. The identity code number most recently input will be displayed. The last position on the right of the display will flash. • Press the Increase value key (51) or Decrease value key (50) to change the identity code number .
  • Page 71 Piece counting over a piece weight to be weighed, with a different quantity of pieces: Procedure • Press the piece weight key (52). The message “Add10“ is displayed. The unit displayed changes from "kg" to "pcs". • Press the Increase value key (51) or Decrease value key (50) to change the quantity of pieces to a maximum of 95 pieces.
  • Page 72 Procedure • Keep the Input Piece Weight key (52) pressed for three seconds. The most recently input piece weight will be displayed. The last position on the right of the display will flash. • Press the Increase value key (51) or Decrease value key (50) to change the piece weight.
  • Page 73 Procedure • Keep key (51) pressed for three seconds; the total weight calculated thus far will be displayed. The display shows the current number of weighings alternating with the total weight on a three second cycle. If no key is pressed whilst this display is being shown, the system reverts to standard weighing mode after 60 seconds.
  • Page 74 Printing (o) A gross weight will be identified on the printout by "B/G", a net weight by "N". If a tare weight has been input, this will also be printed out and identified by "PT". The total net weight is identified by "TOT" (Total). Example of printout of a weighing: without identity code number with identity code number...
  • Page 75 Check the time: Procedure • Keep the (52) key pressed for six seconds. The display shows the message "ho 00" or the last hours setting. • Press Confirm (49) to load the displayed value. Setting the date and time: Procedure •...

  • Page 76: Amw 22Ps Weighing System

    AMW 22ps weighing system 4.9.1 Display and Controls STP1 STP2 ID CODE TOTAL KG/LB The items shown in the display have the following meaning: Symbol Display Meaning The weighing system including the load is stable. The displayed weight is negative. >0<...
  • Page 77 Key functions Each key has three functions. In the weighing system description, the keys are named according to their individual function. Example Function Displayed location Example Additional function Above the key ID CODE ID CODE (long key press) Standard function On the key >0<...
  • Page 78 4.9.2 Display Messages Display Meaning Corrective measures Err01 Load cell signal is not stable Automatic Err02 Capacity of the weighing system Automatic after load has been exceeded removed Err03 Gross weight is negative. Automatic This is not permitted. Err04 Outside the zero range Press any key Err06 Input signal too high...
  • Page 79 4.9.3 Operation 4.9.3.1 Activating and deactivating the weighing system Activating the weighing system Display – Briefly press the "activate" key. KG/LB The weighing system is ready for use after 5 seconds. STP1 STP2 ID CODE TOTAL KG/LB Deactivating the weighing system Display –...
  • Page 80 4.9.3.3 Automatic shutdown of the weighing system The weighing system shuts down automatically after approx. 20 minutes without user input. Interrupting automatic shutdown Display The shutdown process is indicated for 20 seconds. STP1 STP2 ID CODE TOTAL KG/LB Once all five sections in the display have been filled, the weighing system switches off.
  • Page 81 4.9.3.4 Net weighing with automatic tare determination Example – Weight of the pallet: 25 kg – Weight of the load: 1000 kg Net weighing process Display (example) – Pick up and raise the pallet. The weight of the pallet is shown on the display.
  • Page 82 4.9.3.5 Net weighing with manual tare entry Example – Weight of the pallet: 25 kg – Weight of the load: 1000 kg Tare entry and net weighing Display (example) process – Pick up and raise the pallet with the load. The weight of the pallet and the load is shown on the STP1...
  • Page 83 Tare entry and net weighing Display (example) process – Press the "up" arrow key until the TOTAL flashing digit has the desired value. In this example, the arrow key STP1 STP2 ID CODE TOTAL KG/LB must be pressed 2 times. –...
  • Page 84 4.9.3.6 Summing individual weights and deleting the totals memory Example – Weight of load no. 1: 250 kg – Weight of load no. 2: 1250 kg Summing individual weights Display (example) – Pick up and raise the pallet. – Activate tare – see page 81 or see page 82.
  • Page 85 Displaying the intermediate result Display (example) – To check the intermediate result, TOTAL press the "Total" key for approx. 3 seconds. The current weight is shown STP1 STP2 ID CODE TOTAL KG/LB on the display. Resetting the weighing data Display (example) –...
  • Page 86 4.9.3.7 Entering a code number A code number consisting of no more than five digits can be assigned to weighing operations for easy identification during subsequent processing. Example – Last code number entered: 20500 – New code number: 20700 Displaying the code number Display (example) –...
  • Page 87 4.9.3.8 Printing weighing data If the weighing system is equipped with a printer, current weighing data and entered data can be printed. The date and time are only printed if the option has been installed. On the printout, the weights and corresponding data appear as follows: Weight Label Code number...
  • Page 88 4.9.3.9 Changing the unit of measure The weighing system starts with the preset weight unit [kg] or [lb]. In weighing mode, it is possible to switch between the units. Example – Preset weight unit: kg Changing the unit of measure Display (example) The weight is displayed in the preset weight unit.
  • Page 89 4.9.3.10 Changing the time and date on the printout Setting the time and date Display (example) – To access the user menu, press TOTAL the "Total" key for approx. 10 seconds. USER is shown on the STP1 STP2 ID CODE TOTAL KG/LB display.
  • Page 90 Setting the time and date Display (example) – Press the "Enter" key to confirm ID CODE the new value. The display switches to the minutes. STP1 STP2 ID CODE TOTAL KG/LB – Set the minutes in the same way ID CODE as the hours.
  • Page 91 4.9.3.11 Accessing user settings Opening the user menu Display (example) – To access the user menu, press TOTAL the "Total" key for approx. 10 seconds. USER is shown on the STP1 STP2 ID CODE TOTAL KG/LB display. – Press the "Enter" key to access Menu entries: ID CODE the menu entries.
  • Page 92 Changing settings, saving and Display (example) exiting the user menu – Enter or select a value – for ID CODE procedure see page 89. – Briefly press the "Enter" key to confirm the new value. STP1 STP2 ID CODE TOTAL KG/LB The display returns to the menu entry (in this case...
  • Page 93 Menu entries and their meaning STP1 STP2 Function Set the automatic shutdown time in minutes Comments A setting of "00" means that the display is always on. This will result in increased power consumption. Settings 00 - 99 Default STP1 STP2 Function Set the date...
  • Page 94 STP1 STP2 Function Set the time in minutes until the system switches to standby mode Comments A setting of "00" means that standby mode is never used. Settings 00 - 99 Default...
  • Page 95 4.9.3.12 Opening the supervisor menu Opening the user menu Example – To access the user menu, press TOTAL the "Total" key for approx. 10 seconds. USER is shown on the STP1 STP2 ID CODE TOTAL KG/LB display. – To access the supervisor menu, press the "down"...
  • Page 96 Opening the user menu Example – Briefly press the "Enter" key to Menu entries: ID CODE select the displayed menu entry. – NonE – PC The first entry of the selection – ScAn menu is shown on the display. – rEm –...
  • Page 97 Main menu entries and their meaning STP1 STP2 Function Select the function of the mainboard's integrated Bluetooth port Comments Use the selection menu. Settings PC / ScAn / rEm / Prnt / NonE Default PC | bidir STP1 STP2 Function Select the function of the RS-232 interface for wired options Comments...
  • Page 98 Sub-menu entries and their meaning STP1 STP2 Function Select the PC function Comments bidir: Select if PC commands from a host PC / terminal are to be used. rdc-A: Select if an RDC application is to be used with confirmation. rdc-N: Select if an RDC application is to be used without confirmation.
  • Page 99 STP1 STP2 Function Select the printer functions Comment 1 Prot: Select if the number of line breaks needs to be changed. Settings 0 - 8 Default Comment 2 LAYou: Select if the layout needs to be changed. Settings Std / tot Default Comment 3 bArcd: Select if a barcode is to be printed.
  • Page 100 Barcode settings Function Select the barcode options Comments The following weights can be printed as a barcode: – Net weight (Net) – Gross weight (GroSS) – Net and gross weight (NEtGr) The values can also be printed as text. After selecting a barcode, the corresponding height and type must be selected.

  • Page 101: On-Board Printer (O)

    4.10 On-Board Printer (o) 4.10.1 Changing the Thermal Paper Roll: Procedure • Open the paper flap: Push both the retaining clips down and open the printer cover. • Remove the old paper roll. Insert the new roll with the direction of unrolling as shown in the diagram.

  • Page 102: Troubleshooting

    Troubleshooting This chapter enables the user to locate and rectify basic faults or the results of incorrect operation on his own. When trying to locate a fault, proceed in the order shown in the table. If the industrial truck cannot be restored to operational status after carrying out the following remedial operations, contact the manufacturer’s service department.

  • Page 103: Checking The Industrial Truck

    (www.jungheinrich.de/spare-parts-search) by entering the serial number. The serial number can be found on the data plate, see page 19. Operational Safety and Environmental Protection The inspections and maintenance tasks listed in this chapter must be performed according to the defined service intervals.

  • Page 104: Safety Regulations For Checks

    Safety Regulations for Checks Lifting and jacking up WARNING! Lifting and jacking up the truck safely In order to raise the truck, the lifting gear must only be secured to the points specially provided for this purpose. In order to raise and jack up the truck safely, proceed as follows: uJack up the truck only on a level surface and prevent it from moving accidentally.
  • Page 105 When replacing wheels fitted at the factory, only use the manufacturer’s original spare parts. Otherwise the truck's rated performance cannot be ensured, see page 103. Hydraulic system WARNING! Hydraulic leaks can cause accidents Hydraulic oil can escape from a leaky and faulty hydraulic system. Pressurised hydraulic oil can penetrate the skin through fine holes or hairline cracks in the hydraulic system, causing severe injury.

  • Page 106: Lubricants And Lubrication Schedule

    Lubricants and Lubrication Schedule Handling consumables safely Handling consumables Consumables must always be handled correctly. Follow the manufacturer’s instructions. WARNING! Improper handling is hazardous to health, life and the environment Consumables can be flammable. uKeep consumables away from hot components and naked flames. uAlways keep consumables in prescribed marked containers.
  • Page 107 WARNING! Improper handling of oils can be hazardous Oils (chain spray / hydraulic oil) are flammable and poisonous. uDispose of used oils in accordance with regulations. Store used oil safely until it can be disposed of in accordance with regulations. uDo not spill oil.

  • Page 108: Lubrication Schedule

    Lubrication Schedule g Contact surfaces Hydraulic oil filler plug Consumables Order no. Quantity Description Used for 51 132 716 5.0 l HVLP32 Hydraulic system 29 202 050 1.0 kg Grease, Polylub Lubrication service GA 352P Grease guidelines Code Saponificatio Dew point Worked NLG1 class Application...

  • Page 109: Checks

    Checks Preparing the Truck for Checking To avoid accidents observe the following: Procedure • Park the truck securely, see page 54. • When working under a raised lift truck, secure it to prevent it from lowering, tipping or sliding away. (o) Check and Adjust Foot-Activated Parking Brake Check the parking brake >5 mm...

  • Page 110: Decommissioning The Industrial Truck

    Decommissioning the Industrial Truck If the truck is to be out of service for more than a month, it must be stored in a frost- free and dry room. Prior to decommissioning Procedure • Thoroughly clean the truck, see page 104. •...

  • Page 111: Safety Tests To Be Performed At Intervals And After Unusual Incidents

    Safety tests to be performed at intervals and after unusual incidents The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector. The manufacturer offers a safety inspection service which is performed by personnel specifically trained for this purpose.

  • Page 112: Operating Company Checks

    Operating Company Checks WARNING! Insufficient checks can result in accidents Failure to perform regular checks can lead to truck failure and poses a potential hazard to personnel and equipment. uThorough checking is one of the most important requirements for the safe operation of the industrial truck.

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