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Contents Welcome! v PREFACE Purpose of This Manual v Manual Conventions v CHAPTER 1 Introduction 1-1 Product Summary 1-2 Features and Benefits 1-3 Applications 1-4 Package Contents 1-4 ® Visionscape GigE Camera Models 1-5 CHAPTER 2 System Components 2-1 Basic Components 2-1 ®...
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Contents Power Supply Wiring 2-11 Configuring Your Network Adapter for GigE Visionscape 2-23 How to Modify the dm.config File to Change Camera and System Assignments 2-37 Visionscape GigE Network Configuration 2-62 CHAPTER 3 Optics 3-1 Optics 3-2 APPENDIX A Connector Pinouts A-1 ®...
Preface Welcome! PREFACE Purpose of This Manual ® This manual contains detailed information about the Visionscape GigE Camera. Manual Conventions The following typographical conventions are used throughout this manual. • Items emphasizing important information are bolded. • Menu selections, menu items and entries in screen images are indicated as: Run (triggered), Modify..., etc.
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Preface Visionscape GigE Camera Guide v4.1, November 2011...
Chapter Introduction Product Summary Microscan GigE cameras are a range of cameras that are designed to perform the imaging and image transmission functions in a Visionscape PC based machine vision system that uses the GigE Vision standard for image transfer.
• Power connection (8-to-30VDC) • Strobe/Trigger and Power connections are standard M8 with positive retention Features and Benefits Microscan GigE Vision: • Low cost solutions for PC based machine vision • High usable bandwidth for imaging • Multiple camera support •...
Chapter Introduction Package Contents Before you install Visionscape software and connect your Visionscape GigE Camera, please take a moment to confirm that the following items are available: • Visionscape GigE Camera — Your package contains one of the available GigE Camera models listed on the next page (see Table 1–1) •...
System Components CHAPTER 2 This section contains information about system components as well as ® information to help you connect the Visionscape GigE Camera. Specific information describes connectors, adapters, cables, pinouts, signals, and network configuration. Note: There are no user-serviceable parts inside. Basic Components ®...
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Chapter System Components ® Visionscape GigE Camera Hardware Components (Continued) TABLE 2–1. Part Number Description ® 98-000116-01 Visionscape GigE Camera – VGA Color CCD ® 98-000141-01 Visionscape GigE Camera – VGA Mono CCD 1/2” Sensor ® 98-000117-01 Visionscape GigE Camera – XGA Mono CCD ®...
Basic Components Front Panel ® Figure 2–1 shows the front C-Mount Lens threads for the Visionscape GigE Camera. Front Panel FIGURE 2–1. Rear Panel Figure 2–2 shows the layout of the rear panel which contains the RJ45 socket for the Gigabit Ethernet network connection, an M8-3 connector for power and an M8-4 connector for trigger and strobe signals.
Each Visionscape GigE Camera has its own label, which contains important information about that camera. • P/N – The Microscan part number of your Visionscape GigE Camera. • S/N — The serial number of your Visionscape GigE Camera. • MAC — The MAC address of your Visionscape GigE Camera.
Basic Components ® Mounting and Wiring the Visionscape GigE Camera • Mount the camera securely in its camera stand (not supplied). • Make sure the camera is mounted at the correct distance for the optics you’ve purchased. ® • Connect the Ethernet cable and the power cable to the Visionscape ®...
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Chapter System Components Mounting Using Base Mounting Plate ® You can mount the Visionscape GigE Camera using the base mounting plate that is supplied with the camera (see Figure 2–5). Base Mounting Plate FIGURE 2–5. ¼-20 threaded mounting hole 6 mm from edge Length: 47 mm Width: 36 mm Top View...
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Visionscape Digital I/O (DIO) Visionscape Digital I/O (DIO) Visionscape 4.1 supports interfaces to discrete digital signals from three types of hardware. These are: • VS-1 Smart Cameras • Visionscape GigE cameras • Visionscape PCIe Digital I/O boards The DIO capability of the VS-1 Smart Camera is described in full in the VS-1 Smart Camera Guide.
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Chapter System Components Trigger Signal Requirements: Logic Low: 0 to 4.5 Vdc Logic High: 11 to 30 Vdc Current Input: 20ma (typical) Trigger Delay: 3usec (Minimum) Trigger Pulse Width: 2usec (Minimum) DebounceHigh: 0 to 5 usecs (User-Defined) DebounceLow: 0 to 5 usecs (User-Defined) Built-In Strobe Output The Visionscape GigE cameras incorporate an output for a strobe signal that is coordinated with image acquisition.
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Visionscape PCIe Digital I/O Boards Visionscape PCIe Digital I/O Boards Extended discrete digital I/O is provided for GigE/PC based systems by two PCIe (PCI Express) add-in boards. These boards both provide 16 channels in and 16 channels out of optically isolated I/O at 24 volts nominal signal level.
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Chapter System Components Both DIO kits are supplied with a 1.5m cable (Shielded Cable with two 37-pin D-Sub Connectors) for connection to a 32 DIN rail mount terminal strip, the dimensions of which are shown below. 2-10 Visionscape GigE Camera Guide v4.1, November 2011...
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Visionscape PCIe Digital I/O Boards The critical specification items for the two boards are listed below: 98-000142-01 98-000130-01 (Sourcing) (Sinking) Input Format Opto-isolated input Opto-coupler isolated (Compatible with current input (Compatible with source output) (Negative current sink output) logic *1) (Negative logic *1) Number of Input Signal 16 channels (all available for interrupts)(One...
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Chapter System Components Connector Pin Assignments are as shown below for each board. 98-000142-01 (Sourcing) 98-000130-01 (Sinking) Using Input Points for Triggering Acquisition Hardware input points located on the DIO board may be specified in the Visionscape Acquire Step to trigger acquisition. Acquisition can be specified on either the leading edge or trailing edge of a pulse.
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Visionscape PCIe Digital I/O Boards Digital I/O Input Response Time The response time of Visionscape to a change of an input signal is a combination of the hardware and software response times. The hardware response time for all inputs is within 200?s from voltage change on an external pin to go through the optical isolation and be received by the PC.
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Chapter System Components within 400?s this is calculated by taking the 200?s hardware response for inputs + 200?s software response of the two changes at 100?s each. The above diagram represents the scenario of 4 input triggers transitioning simultaneously. After the voltage goes from high to low on the pins 0-3, it can take up to 200?s for the computer to register the level of inputs 0-3 and be read as logic highs.
Visionscape PCIe Digital I/O Boards Field Wiring for Current Sourcing Configurations Input Wiring The input circuits of interface blocks of the current sourcing DIO board is illustrated in the image below. The signal inputs are isolated by opto- couplers (ready to accept current sinking output signals). The board therefore requires an external power supply to drive the inputs.
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Chapter System Components Digital I/O Trigger Wiring As noted above, the event notification on input lines is mono-directional. Inputs 0 to 7 can be used as a low-to-high trigger only, while inputs 8 to 15 can be used as a high-to-low trigger. In cases where trigger events are needed from both edges of a signal, the signal needs to be simultaneously wired to a low-to-high sensitive input pin and a high-to-low sensitive pin as shown in the above diagram.
Visionscape PCIe Digital I/O Boards Connecting a Switch Input Output Wiring Connect the output signals to a current-driven controlled device such as a relay or LED. The connection requires an external power supply to feed currents. The board controls turning on/off the current-driven controlled device using a digital value.
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Chapter System Components The output circuits of interface blocks of the DIO-1616RL-PE are illustrated above. The signal output section is an opto-coupler isolated output (current source type). Driving the output section requires an external power supply. The rated output current per channel is 100mA at maximum.
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Visionscape PCIe Digital I/O Boards Field Wiring for Current Sinking Configurations Input Wiring Connect the input signals to a device which can be current-driven, such as a switch or transistor output device. The connection requires an external power supply to feed current. The board inputs the ON/OFF state of the current-driven device as a digital value.
Chapter System Components Connecting a Switch Output Wiring Connect the output signals to a current-driven controlled device such as a relay or LED. The connection requires an external power supply to feed current. The board controls turning on/off the current-driven controlled device using a digital value.
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Visionscape PCIe Digital I/O Boards The output circuits of interface blocks of this product is illustrated in the image above. The signal output section is an opto-coupler isolated, open- collector output (current sink type). Driving the output section requires an external power supply.
Chapter System Components External Strobe and Sensor For continuous motion or high-speed indexing applications, an external strobe and sensor may be required to freeze each part before the image can be acquired. When choosing your part sensor, you must consider the time interval between the part passing into the sensing zone and an electrical signal being generated.
PC on the motherboard or as PCI or PCIe cards and there are also some USB-to-Ethernet adapters available. Microscan recommends the use of NICs that make use of the Intel Pro/1000 chipsets. Normally, when you put a NIC into a PC it will be recognized as a network adapter and will inherit all the usual network protocols.
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Chapter System Components Important: If you are using a third-party camera and you have installed that manufacturer’s control software make sure that you disable it in the Properties dialog below. It will almost certainly conflict with the JAI software that Visionscape uses to receive images from the cameras. ...
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Configuring Your Network Adapter for GigE Visionscape The filter driver requires no setup whatsoever. Clicking on the TCP/IP Properties button will bring up the following dialog: There is usually no need for cameras to be on a DHCP network, so choose a static address that starts with 192.168.x.x.
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Chapter System Components Microscan recommends that you set your NIC to end in .2. For instance 192.168.2.2. If you have more than one camera NIC then set the second one to 192.168.3.2, and so on. Optimizing the Network Adapter for use with GigE Cameras To reduce the load on the PC to a minimum you need to optimize the NIC.
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Configuring Your Network Adapter for GigE Visionscape Next, click on the Advanced tab and you should see a list of parameters that can be tuned by the user. Look for Jumbo Frames (sometimes called Jumbo Packets). Set this to the maximum available –...
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Chapter System Components Then select Receive Descriptors (if available). This is sometimes grouped within Performance Options: Click on the Properties button to bring up this view: 2-28 Visionscape GigE Camera Guide v4.1, November 2011...
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When you install Visionscape a couple of utilities are installed for you. These can be found under the Start Menu in: Start > All Programs > Microscan Visionscape > Tools > Diagnostics The one we are interested in here is Visionscape GigE Camera IP Config.
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Chapter System Components Open this program and you should see a screen similar to this: The camera here is set to use DHCP and the address is 192.168.254.3. However, a persistent IP address is preferable. Check the “Use persistent IP” box and uncheck the “Use DHCP” box. Enter 192.168.254.3 in the lower IP address box and 255.255.255.0.
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Configuring Your Network Adapter for GigE Visionscape Cycle power to the camera. The config tool will now show the following: Now, every time the camera is rebooted it will automatically set this IP address so it will not have to search the network to determine what IP address to use.
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Chapter System Components Then go to: My Computer\HKEY_LOCAL_MACHINE\SOFTWARE\Visionscape\ GigEVision\Camera_0 Note: In newer builds of Visionscape there are more entries in these directories. Depending on how many cameras you have connected you may have Camera_0, Camera_1, Camera_2 and Camera_3 directories – these all have the same things inside.
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Configuring Your Network Adapter for GigE Visionscape Change Base to Decimal: Now enter 9014 in the Value Data text box: Click on OK and you are done for setting the packet size. You’ve told Visionscape to use jumbo packets but the camera is still going to be sending data at the same rate –...
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Chapter System Components The inter-packet delay is the parameter that will allow us to control the rate of data from the camera. Let’s assume that we are using a CMG03c camera transmitting bayer data. This camera is capable of running at 91 fps with an 8 millisecond exposure time.
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Configuring Your Network Adapter for GigE Visionscape – Add in the 2.59 milliseconds to actually send the data. 2.59 + 27.71 = 30.3 milliseconds per frame. – The camera could run at 33 fps. – Set the inter-packet delay in the registry in exactly the same way as you set the packet size.
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Chapter System Components per second. Furthermore, this was not when the packet size was minimized but when it was set to 9000. The rate shown in FrontRunner is the display rate. The camera itself is running at least twice as fast. The rate displayed on-screen when in live video is meaningless in terms of the application runtime performance.
System Assignments Explaining and Modifying the dm.config file The first time you plug a Microscan GigE camera into a PC and start FrontRunner, a new file is created. This file is called dm.config and it can be found in the C:\Vscape\DM directory. DM stands for Device Manager, and this file is intended to manage all GigE devices attached to the PC.
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Note that only cameras that are connected via gigabit ethernet will be listed. We do not recommend or even allow the use of 100baseT networks with Microscan GigE cameras. If you look closely, you'll notice that the assignment uid listed in the device section is the same as that shown for the resource uid for the attached camera.
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Chapter System Components 11:19:13 Channel 0 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x1236) MAC="00-06-BE-00-09-4A" IP="192.168.254.3" Connected 11:19:13 Channel 1 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x1236) MAC="00-06-BE-00-09-4B" IP="192.168.254.2" Connected 11:19:13 Creating SW System 1: SoftSys1 11:19:15 Creating IO Server for System GigEVision1...
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How to Modify the dm.config File to Change Camera and System Assignments running the other three lines. This is theoretically possible with multiple GigE systems. How do you do this? By making some relatively simple changes to the dm.config file. Start by quitting FrontRunner and the Backplane. Taking our two camera file as a starting point, we are going to duplicate the GigEVision1 device as follows.
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Cameras: 0 allowed 14:01:49 CreateSystemsFromConfigFile: found 3 devices in dm.config file 14:01:49 Creating GigE System 1: GigEVision1 14:01:49 Channel 0 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x618) MAC="00-06-BE-00-09-4A" IP="192.168.254.3" Connected 14:01:49 Creating GigE System 2: GigEVision2 2-42 Visionscape GigE Camera Guide...
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How to Modify the dm.config File to Change Camera and System Assignments 14:01:49 Channel 0 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x618) MAC="00-06-BE-00-09-4B" IP="192.168.254.2" Connected 14:01:49 Creating SW System 1: SoftSys1 14:01:50 Creating IO Server for System GigEVision1 14:01:51 Creating IO Server for System GigEVision2...
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MACAddress="00-06-BE-00-09-4B"> <gige> <CameraID>TL=>GevTL , INT=>FD::MAC->00-1B-21-0A-0C- 72::National Instruments GigE Vision Adapter - Packet Scheduler Miniport , DEV=>::MAC->00-06-BE-00-09-4B::Baumer Optronic::VISIONSCAPE CMG20</CameraID> <IPAddress>192.168.254.2</IPAddress> <MACAddress>00-06-BE-00-09-4B</MACAddress> <VendorName>Microscan</VendorName> <ResolutionX>1624</ResolutionX> <ResolutionY>618</ResolutionY> <ModelName>VISIONSCAPE CMG20</ModelName> </gige> </Resource> </Resources> </DMConfiguration> The vision system step shows this one camera as being available for use.
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Cameras: 0 allowed 16:24:05 CreateSystemsFromConfigFile: found 2 devices in dm.config file 16:24:05 Creating GigE System 1: GigEVision1 16:24:05 Channel 0 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x618) MAC="00-06-BE-00-09-4B" IP="192.168.254.2" Not connected 16:24:05 Channel 1 (Filter Driver): Microscan VISIONSCAPE CMG20 (0x0) MAC="00-06-BE-00-09-4A" IP="192.168.254.2" Connected v4.1, November 2011...
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Chapter System Components 16:24:05 Creating SW System 1: SoftSys1 16:24:10 Creating IO Server for System GigEVision1 16:24:11 Creating IO Server for System SoftSys1 In this state, FrontRunner comes up and, although you only have the one camera connected, there are two cameras in the vision system step list: The original camera is still camera 1 although it is noted as being disconnected.
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Cameras: 0 allowed 16:41:56 CreateSystemsFromConfigFile: found 2 devices in dm.config file 16:41:56 Creating GigE System 1: GigEVision1 16:41:56 Channel 0 (Filter Driver): Microscan VISIONSCAPE CMG20 (1624x1236) MAC="00-06-BE-00-09-4A" IP="192.168.254.2" Connected 16:41:56 Creating SW System 1: SoftSys1 16:41:57 Creating IO Server for System GigEVision1...
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GigE camera, be sure to follow the guidelines from the last few pages. If you don't, you won't be able to demonstrate the software as cleanly as you would otherwise. Microscan recommends that you delete the dm.config file before running a GigE demonstration.
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Chapter System Components If you only want to use the middle 100 lines you would change this as follows: Camera Name Microscan VISIONSCAPE CMG03 656x100 Digitizer Type 1073741824 // GigeVision Camera Help File Stride 656 Rows X Offset 0 Y Offset...
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How to Modify the dm.config File to Change Camera and System Assignments cameras give 128MB per second which is more than the 1000Base/T link can handle). The Correct Procedure The first thing to do is to make sure that the NIC is configured correctly. Hopefully this is an Intel Pro/1000 NIC card.
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Chapter System Components Now that the NIC is all set up to handle cameras in the most efficient way possible we can start working with the cameras. Connect the switch to the NIC and turn it on. Connect the camera you want to be camera 1 to the NIC. Bring up FrontRunner or just the Backplane.
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How to Modify the dm.config File to Change Camera and System Assignments Go to My Computer\HKEY_LOCAL_MACHINE\SOFTWARE \Visionscape\GigEVision\Camera_0 You will actually have Camera_0, Camera_1, Camera_2 and Camera_3 directories – these all have the same things inside. You’ll need to repeat the procedure for Camera_0 on all 4 cameras. The two parameters InterPacketDelay and PacketSize are both set to 0, which tells Visionscape to use its default values.
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Chapter System Components Change to Decimal in the Base group: Now enter 9014 in the Value Data text box: Click OK and you are done setting the packet size. Repeat this for all four cameras. We’ve told Visionscape to use jumbo packets but the four cameras are still going to be sending data at the same rate (128MB per second overall).
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GigE cameras need GigE NICs (network interface controllers). NICs can come built-in to a PC on the motherboard or as PCI or PCIe cards and there are also some USB-to-Ethernet adapters available. Microscan recommends the use of NICs that make use of the Intel Pro/1000 chipsets. v4.1, November 2011...
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QoS Packet Scheduler Internet Protocol (TCP/IP) Some systems split internet protocol into two separate entries: TCP/IP Rev 4 and Rev 6. All Microscan cameras use TCP/IP Rev 4. There may also be anti-virus filters such as “McAfee NDIS Intermediate Filter”.
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How to Modify the dm.config File to Change Camera and System Assignments In the example below, note the two check boxes at the bottom of the dialog box. If you have these checked then you will see a small icon for each NIC in the task bar.
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Chapter System Components The filter driver requires no setup whatsoever. Clicking on the TCP/IP Properties button will bring up the following dialog: There is usually no need for cameras to be on a DHCP network, so choose a static address that starts with 192.168.x.x. 192.168 is reserved for private networks.
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When you install Visionscape a couple of utilities are installed for you. These can be found under the Start Menu in: Start-All Programs > Microscan Visionscape > Tools > Diagnostics The one we are interested in here is Visionscape GigE Camera IP Config.
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Chapter System Components Check the Use persistent IP box and uncheck the Use DHCP box. Enter 192.168.254.3 in the lower IP address box and 255.255.255.0 for the Subnet mask. Click Apply. You will be prompted to reboot the camera as follows: Cycle power to the camera and you are ready.
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Open the command prompt and navigate to the same folder as above. Type the following: regasm visionscape.configuration.dll /tlb Again, be sure that all Visionscape components are shut down before doing this. For additional assistance, contact Microscan’s help desk at: helpdesk@microscan.com. v4.1, November 2011 Visionscape GigE Camera Guide 2-61...
If multiple high resolution cameras (such as the CMG20 or CMG50) are employed in applications with high trigger rates, Microscan recommends that each camera is connected directly to its own PC network port. If a switch must be used then the available network bandwidth will be restricted to that of the link between the switch and the PC network port.
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Visionscape GigE Network Configuration Run regedit; Navigate to: Select InterPacketDelay; Select Decimal and enter desired values. Recommended Values for InterPacketDelay (IPD) and Maximum Frames per Second (FPS) 2 Cameras on 3 Cameras on 4 Cameras on a Single Port a Single Port a Single Port CMG20 Camera...
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Chapter System Components 2-64 Visionscape GigE Camera Guide v4.1, November 2011...
Optics CHAPTER 3 This section contains information specific to the Optics options for the ® Visionscape GigE Camera. v4.1, November 2011 Visionscape GigE Camera Guide...
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Chapter Optics Optics ® The Visionscape GigE Camera uses C-Mount lenses. Table 3–1 contains lens sizes and Microscan part numbers. Lens Sizes and Microscan Part Numbers TABLE 3–1. Part Number Size 98-92800571 Lens: 8.5mm 98-92800572 Lens: 12mm 98-92800573 Lens: 16mm...
Connector Pinouts APPENDIX A ® This section contains information about Visionscape GigE Camera connectors: • Power Connector on page A-2 • Strobe and Trigger Connector on page A-3 • Gigabit Ethernet Connector on page A-4 v4.1, November 2011 Visionscape GigE Camera Guide...
Table A–1 lists the supplier for the power connector mating cable. Power Connector Mating Cable TABLE A–1. Supplier Part Number Description ® Microscan 98-000129-01 Visionscape GigE Camera Power M8-3 to Pigtail 5M Table A–2 describes the power connector signals. Power Connector Signals TABLE A–2.
Serial and Secondary I/O Connector Mating Cable TABLE A–3. Supplier Part Number Description ® Microscan 98-000126-01 Visionscape GigE Camera Strobe/Trigger M8-4 to Pigtail 5M Table A–4 describes the strobe and trigger connector signals. Strobe and Trigger Connector Signals TABLE A–4.
Ethernet Connector Mating Cable TABLE A–5. Supplier Part Number Description 98-000133-01 Cat 6 Ethernet with Jack Screws to RJ45 High Flex 2M Microscan 98-000134-01 Cat 6 Ethernet with Jack Screws to RJ45 High Flex 5M Visionscape GigE Camera Guide v4.1, November 2011...
APPENDIX B ® This section contains information about Visionscape GigE Camera cables. Note: Cable specifications are published for information only. Microscan does not guarantee the performance or quality of cables provided by other suppliers. Cable Part Numbers and Descriptions TABLE B–1.
Appendix Cable Specifications 98-000129-01 Visionscape GigE Camera Power M8-3 to Pigtail 5M ® The 98-000129-01 Visionscape GigE Camera Power cable is a single-ended shielded cable with an M8 x 3 female connector on one end. ® Figure B–1 shows the wiring for the 98-000129-01 Visionscape GigE Camera power cable.
98-000126-01 Visionscape GigE Camera Strobe/Trigger M8-4 to Pigtail 5M 98-000126-01 Visionscape GigE Camera Strobe/Trigger M8-4 to Pigtail 5M ® The 98-000126-01 Visionscape GigE Camera Strobe/Trigger cable is a single-ended shielded cable with an M8 x 4 female connector on one end. ®...
Appendix Cable Specifications 98-000133-01 and 98-000134-01 Cat 6 Ethernet with Jack Screws to RJ45 High Flex The 98-000133-01 and 98-000134-01 Cat 6 Ethernet cables are made to a higher standard than Cat 5 and Cat 5e cables consisting of a 4 twisted pair highly flexible cable with RJ45 connectors at both ends.
98-000133-01 and 98-000134-01 Cat 6 Ethernet with Jack Screws to RJ45 ® Table B–5 describes the signals for the Visionscape GigE Camera Ethernet Cable. ® Visionscape GigE Camera Ethernet Cable TABLE B–5. Signal Name Description MX1+ Pair 1+ MX1– Pair 1– MX2+ Pair 2+ MX3+...
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Appendix Cable Specifications Visionscape GigE Camera Guide v4.1, November 2011...
Specifications APPENDIX C ® This section contains specifications and dimensions for the Visionscape GigE Camera and mounting blocks. Specifications TABLE C–1. Part Number 98-000113-01 98-000114-01 98-000115-01 98-000116-01 98-000141-01 98-000117-01 Sensor VGA CMOS VGA CCD XGA CCD Sensor Size 1/3” 1/2” 1/3”...
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Appendix Specifications Specifications (Continued) TABLE C–1. Electronic Shutter 4µs to 60 S; 1µs Step Operating +5°C to +50°C Temperature Storage -10°C to +70°C Temperature Compliance CE, FCC Part 15 Class B, RoHS Visionscape GigE Camera Guide v4.1, November 2011...
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