Microscan HawkEye 1500 Series Verification Manual
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Microscan HawkEye 1500 Series Verification Manual

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HawkEye™ 1500 Series
Verification Manual
v2.4.1, Nov 2008
EM-40393-1V241

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Summary of Contents for Microscan HawkEye 1500 Series

  • Page 1 HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008 EM-40393-1V241...
  • Page 2 What Is Covered? Microscan Systems Inc. warrants to the original purchaser that products manufactured by it will be free from defects in material and workmanship under normal use and service for a period of one year from the date of shipment. This warranty is specifically limited to, at Microscan’s sole option, repair or replacement with a functionally equivalent unit...
  • Page 3 Limitation of Liability In no event shall Microscan Systems Inc. be liable to you or any third party for any special, incidental, or consequential damages (including, without limitation, indirect, special, punitive, or exemplary damages for loss of business, loss of profits, business interruption, or loss of business information), whether in contract, tort, or otherwise, even if Microscan Systems Inc.

  • Page 5: Table Of Contents

    Contents PREFACE Welcome! Purpose of This Manual ix Manual Conventions ix Why Verification? CHAPTER 1 Introduction 1-1 Label Verification 1-3 Direct Part Mark (DPM) Verification 1-3 HawkEye™ 1500 Verification Options 1-4 Examples of Mark Quality Problems 1-5 Calibration & Enabling Verification CHAPTER 2 HawkEye™...
  • Page 6 Contents (VERI_DETAIL) Output 3-3 Delimited List of VERI_DETAIL Parameters 3-3 Parameters 3-4 ISO/IEC 16022:2000 3-5 (VERI_FORMATTED) Output 3-6 (VERI_DETAIL) Output 3-7 Delimited List of VERI_DETAIL Parameters 3-7 Parameters 3-8 ISO/IEC 15415:2004 3-8 (VERI_FORMATTED) Output 3-9 (VERI_DETAIL) Output 3-10 Delimited List of VERI_DETAIL Parameters 3-10 Parameters 3-11 AS9132 Rev.
  • Page 7 Contents GetQuality20ZString A-3 Verification Error Codes APPENDIX B AIM DPM-1-2006 Compliant Configuration APPENDIX C Setting Up the UID-DPM Stand C-2 Attaching the Camera C-2 Assembling the Lights C-3 Preparing the Lenses C-3 Attaching the Lights to the Camera C-4 Recommended Verifier Setting with 25mm Lens C-5 Recommended Verifier Setting with 35mm Lens C-7 Index Index-1...
  • Page 8 Contents viii HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 9: Preface

    Preface Welcome! PREFACE Purpose of This Manual This manual explains what verification is, how to use verification, and describes verification parameters. Manual Conventions The following typographical conventions are used throughout this manual. • Items emphasizing important information are bolded. • Menu selections, menu items and entries in screen images are indicated as: Run (triggered), Modify..., etc.
  • Page 10 Preface HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 11: Why Verification

    Why Verification? CHAPTER 1 This chapter introduces verification on the HawkEye™ 1500 Smart Camera. Introduction One axiom of implementing traceability is that the Data Matrix code will almost never get better than it is at the instant it leaves the marker. Throughout the marking process, verification ensures that the marks are being made correctly, enabling corrections to be made to the marking method before it drifts out of tolerance and produces unusable or incomplete marks.
  • Page 12 Chapter Why Verification? Verifying with a Reader FIGURE 1–1. Verifying with a Verifier FIGURE 1–2. HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 13: Label Verification

    Introduction Care should be taken, however, to use mark quality measurements appropriate for direct part marking, because using legacy standards can lead to false alarms or to missing serious marking problems. There are different verification standards available to meet your needs. Data Matrix codes on labels can be verified with AIM standard-compliant verifier systems.

  • Page 14: Hawkeye™ 1500 Verification Options

    Armed with the data from the verifier, the manufacturing line stays running because the maintenance or changes necessary to improve the mark are performed before the marks are unreadable. The HawkEye™ 1500 is the only smart camera family with Microscan’ built-in direct part mark verification capabilities. HawkEye™ 1500 Verification Options The HawkEye™...

  • Page 15: Examples Of Mark Quality Problems

    Examples of Mark Quality Problems Examples of Mark Quality Problems • Improper or inconsistent mark dot/cell size • Improper or inconsistent mark dot/cell location Offset Offset cell cell • Improper overall mark geometry • Mark or part surface damage • Very low or inconsistent mark contrast v2.4.1, Nov 2008 HawkEye™...
  • Page 16 Chapter Why Verification? HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 17: Calibration & Enabling Verification

    The HawkEye™ 1500 comes with a Calibration Target (Microscan part number 98-UA10-0CC0). Once you have positioned your smart camera into your work space, you need to normalize and calibrate the system using this Calibration Target.

  • Page 18: Hawkeye™ Normalization

    Chapter Calibration & Enabling Verification For AIM DPM-1-2006 verification, please follow the recommendation in Appendix C, “AIM DPM-1-2006 Compliant Configuration,” for setting up the HawkEye™ 1510 and DOAL-50 light (AIM DPM compliant light for 90). HawkEye™ Normalization HawkEye™ Normalization sets the response of individual cameras to be linearly proportional to contrast through different lighting environments and conditions.
  • Page 19 HawkEye™ Normalization Select a Camera to Normalize FIGURE 2–1. After you select a camera, the Position Calibration Standard instructions are displayed, as shown in Figure 2–2. v2.4.1, Nov 2008 HawkEye™ 1500 Series Verification Manual...
  • Page 20 Chapter Calibration & Enabling Verification Position the Calibration Standard FIGURE 2–2. Click OK, and then click NORMALIZE. The normalization will run for all of the lighting types supported by the hardware. At the completion of the normalization process, a report of the completed results will be displayed and the program may then be closed, as shown in Figure 2–3 HawkEye™...
  • Page 21 HawkEye™ Normalization Results & Completion of Normalization FIGURE 2–3. Click OK, and then click Close. v2.4.1, Nov 2008 HawkEye™ 1500 Series Verification Manual...

  • Page 22: Reflectance Calibration

    Chapter Calibration & Enabling Verification Reflectance Calibration To perform Reflectance Calibration: Position the Data Matrix (around 80% contrast) under the HawkEye™ 1500. From the Settings menu, select Symbology and Verification. The Symbology and Verification dialog box is displayed, as shown in Figure 2–4 Symbology and Verification Dialog Box FIGURE 2–4.
  • Page 23 Reflectance Calibration Click Calibrate to bring up the Camera Report dialog box, as shown in Figure 2–5. Calibration Dialog Box FIGURE 2–5. – Light Angle — Displays INTERNAL. – Exposure Time — Displays exposure time for the HawkEye™ 1500 camera corresponding to each light configuration. This value is normalized at factory and will not change by the Reflectance Calibration.
  • Page 24 Chapter Calibration & Enabling Verification the contrast marked for the Data Matrix on the Calibration Test Card is 82.6%, you would enter 82.6 or 83. In the Calibration Target Reflectance Max text box, enter the value associated with the Data Matrix (80% contrast) you are using as the target. For example, if the R_max marked for the Data Matrix on the Calibration Test Card is 87.4%, you would enter 87.4 or 87.
  • Page 25 Reflectance Calibration Click Calibrate. The HawkEye™ 1500 will calibrate the reader or post error messages if it can’t. Figure 2–7 shows successful calibration. Calibration Successful FIGURE 2–7. Click Close to exit the dialog box. The Symbology/Verification dialog box will be displayed with Calibrated status, as shown in Figure 2–8. v2.4.1, Nov 2008 HawkEye™...
  • Page 26 Chapter Calibration & Enabling Verification Calibrated Successfully FIGURE 2–8. To save the calibration data, use File > Save Parameters on Camera. 2-10 HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 27: Enabling Verification

    Enabling Verification Enabling Verification To enable verification, select the intended verification standard from the Symbology and Verification dialog box (see Figure 2–8). To enable AIM DPM-1-2006: Select AIM DPM-1-2006. The following dialog box is displayed. AIM DPM-1-2006 Compliance Dialog Box FIGURE 2–9.
  • Page 28 Chapter Calibration & Enabling Verification 2-12 HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 29: Data Matrix Verification

    Data Matrix Verification CHAPTER 3 Verification Types DPM verification allows a user to configure the Good, Fair and Poor levels for each of the verification parameters individually. This verification choice is ideal for process control involving Data Matrix applications that do not need to apply to a public standard.

  • Page 30: (Veri_Formatted) Output

    Chapter Data Matrix Verification (VERI_FORMATTED) Output DPM Verification (TM) REPORT Status 3;13;13;0;0 OverallGrade D;1.6;1;2;1;9;0;N;B;D GradeCellSize D;1.6;1;2;1;9;0;Y;D;D CellSize 6.80;7.46 GradeCenterOffset A;4.0;13;0;0;0;0;Y;B;C CenterOffset 1.60;1.30 GradeSizeOffset B;3.2;2;11;0;0;0;Y;B;C SizeOffset 4.10;3.71 GradeCellModulation B;3.1;1;12;0;0;0;Y;B;D CellModulation1 99.00;98.43 CellModulation2 84.00;85.82 GradeBorderMatch A;4.0;13;0;0;0;0;Y;B;D BorderMatch 100.00;100.00 GradeContrast B;3.2;3;10;0;0;0;Y;C;D Contrast 62.00;69.73 GradeAxialNonuniformity A;4.0;13;0;0;0;0;Y;B;D AxialNonuniformity...

  • Page 31: (Veri_Detail) Output

    Verification Types TargetCalibReflectance Wavelength LightType INTERNAL ECCLevel ECC200 Calibrated TRUE Height 164.00 Width 165.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 (VERI_DETAIL) Output DPM Verification (TM);3;13;13;0;0;D;1.6;1;2;1;9;0;N;B;D;D;1.6;1;2;1;9;0;Y;D;D;6.80;7.46;A;4.0 ;13;0;0;0;0;Y;B;C;1.60;1.30;B;3.2;2;11;0;0;0;Y;B;C;4.10;3.71;B;3.1;1;12;0;0;0; Y;B;D;99.00;98.43;84.00;85.82;A;4.0;13;0;0;0;0;Y;B;D;100.00;100.00;B;3.2;3; 10;0;0;0;Y;C;D;62.00;69.73;A;4.0;13;0;0;0;0;Y;B;D;0.00;0.00;B;3.2;3;10;0;0;0; Y;B;D;13.00;8.83;-4.00;- 0.54;A;4.0;13;0;0;0;0;Y;A;C;1.00;1.00;A;4.0;13;0;0;0;0;Y;B;D;0.00;- 0.12;248;0;680;REFLECTANCE_CALIBRATED;PIXELS;AUTO;82;87;640;I NTERNAL;ECC200;TRUE;164.00;165.00;91;195;13804;354;0x0117 Delimited List of VERI_DETAIL Parameters verification type;overall status score;counts of total;good;fair;poor;letter grade of overall grade;grade score of overall grade;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;letter grade of cell size;grade score of cell size;count of grade A;B;C;D;F;is...

  • Page 32: Parameters

    Chapter Data Matrix Verification good/fair/poor;minimum level of good;minimum level of fair;cell modulation 1 this cycle;cell modulation 1 average;cell modulation 2 this cycle;cell modulation 2 average;letter grade of border match;grade score of border match;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;border match this cycle;border match average;letter grade of contrast;grade score of contrast;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of...

  • Page 33: Iso/Iec 16022:2000

    Verification Types • Border Match — A percentage of the border cells that match the pattern of two sides solid and two sides alternating. • Contrast — The difference in percent of the center of the distribution of the light cells of the Data Matrix versus the center of the distribution of the dark cells.

  • Page 34: (Veri_Formatted) Output

    Chapter Data Matrix Verification Note: As a second edition for ISO/IEC 16022:2000, the ISO/IEC 16022:2006 document refers to ISO/IEC 15415:2004 as its print quality guidelines. ISO/IEC 16022:2000 FIGURE 3–2. (VERI_FORMATTED) Output AIM (ISO 16022) REPORT Status 3;10;10;0;0 OverallGrade B;3.2;2;8;0;0;0;Y;B;D GradeContrast B;3.4;4;6;0;0;0;Y;B;D Contrast 64.00;75.88...

  • Page 35: (Veri_Detail) Output

    Verification Types TargetCalibContrast TargetCalibReflectance Wavelength LightType INTERNAL ECCLevel ECC200 Calibrated TRUE Height 163.00 Width 166.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 (VERI_DETAIL) Output AIM (ISO 16022);3;10;10;0;0;B;3.2;2;8;0;0;0;Y;B;D;B;3.4;4;6;0;0;0;Y;B;D;64.00;75.88;A ;4.0;10;0;0;0;0;Y;B;D;0.01;0.00;B;3.2;2;8;0;0;0;Y;B;D;17.00;7.19;2.00;5.68;A; 4.0;10;0;0;0;0;Y;B;D;1.00;1.00;248;0;680;REFLECTANCE_CALIBRATED;PI XELS;AUTO;82;87;640;INTERNAL;ECC200;TRUE;163.00;166.00;91;195;13 804;354;0x0117ISO/IEC 15415:2004 Delimited List of VERI_DETAIL Parameters verification type;overall status score;counts of total;good;fair;poor;letter grade of overall grade;grade score of overall grade;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;letter grade of symbol contrast;grade score of symbol contrast;count of grade...

  • Page 36: Parameters

    Chapter Data Matrix Verification score of unused error correction;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;unused error correction this cycle;symbol unused error correction average;contrast maximum;contrast minimum;pixels per inch;contrast report;cell unit report;aperture;target calibration contrast;target calibration reflectance;wavelength;light type;ECC level;calibrated state;code height;code width;angle;calibrated mean light;calibrated exposure;calibrated gain;calibrated black offset...

  • Page 37: (Veri_Formatted) Output

    Verification Types quality guidelines. Typically, it is applicable to high contrast marks with well defined square cells. ISO/IEC 15415:2004 FIGURE 3–3. (VERI_FORMATTED) Output ISO 15415 REPORT Status 3;18;11;5;2 OverallGrade B;2.4;3;8;3;2;2;Y;B;D GradeContrast A;3.8;14;4;0;0;0;Y;B;D Contrast 100.00;88.58 GradeAxialNonuniformity A;4.0;18;0;0;0;0;Y;B;D AxialNonuniformity 0.00;0.00 GradeGridNonuniformity A;3.9;16;2;0;0;0;Y;B;D GridNonuniformity 0.20;0.22 GradeUnusedErrorCorrection...

  • Page 38: (Veri_Detail) Output

    Chapter Data Matrix Verification CellSize 9.00;8.73 Quality20Z FALSE ContrastMax ContrastMin PixelsPerInch ContrastReport REFLECTANCE_CALIBRATED CellUnitReport PIXELS Aperture AUTO TargetCalibContrast TargetCalibReflectance Wavelength LightType INTERNAL ECCLevel ECC200 Calibrated TRUE Height 199.00 Width 200.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 (VERI_DETAIL) Output 15415;3;18;11;5;2;B;2.4;3;8;3;2;2;Y;B;D;A;3.8;14;4;0;0;0;Y;B;D;100.00;88.58; A;4.0;18;0;0;0;0;Y;B;D;0.00;0.00;A;3.9;16;2;0;0;0;Y;B;D;0.20;0.22;A;3.7;16;0;...

  • Page 39: Parameters

    Verification Types fair;letter grade of contrast;grade score of contrast;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;contrast this cycle;contrast average;letter grade of axial nonuniformity;grade score of axial nonuniformity;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;axial nonuniformity this cycle;axial nonuniformity average;letter grade of grid nonuniformity;grade score of grid nonuniformity;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of...

  • Page 40: As9132 Rev. A, 2005

    Chapter Data Matrix Verification • Modulation — In ISO/IEC 15415, a measurement of the uniformity of the color of the dark areas and the light areas of the Data Matrix (see Figure 3–6) similar to “Cell Modulation” but differs in the implementation details. •...

  • Page 41: (Veri_Formatted) Output

    Verification Types AS9132 Rev. A, 2005 FIGURE 3–4. (VERI_FORMATTED) Output IAQG (AS9132) REPORT Status 3;10;8;0;2 OverallGrade B;2.4;0;8;0;0;2;Y;B;D CellSize 8.00;8.12 GradeDotSize B;2.4;0;8;0;0;2;Y;B;D DotSizeOffset1 54.60;54.19 DotSizeOffset2 0.00;11.56 GradeDotCenter A;3.8;8;2;0;0;0;Y;B;D DotCenterOffset1 1.50;1.18 DotCenterOffset2 0.00;0.06 GradeAngleOfDistortion A;4.0;10;0;0;0;0;Y;B;D AngleOfDistortion 0.00;0.08 CellFillX 93.00;92.99 CellFillY 90.00;94.88 GradeOvality B;3.0;0;10;0;0;0;Y;B;D Ovality 0.00;0.03...

  • Page 42: (Veri_Detail) Output

    Chapter Data Matrix Verification ContrastReport REFLECTANCE_CALIBRATED CellUnitReport PIXELS Aperture AUTO TargetCalibContrast TargetCalibReflectance Wavelength LightType INTERNAL ECCLevel ECC200 Calibrated TRUE Height 146.00 Width 144.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 (VERI_DETAIL) Output IAQG (AS9132);3;10;8;0;2;B;2.4;0;8;0;0;2;Y;B;D;8.00;8.12;B;2.4;0;8;0;0;2;Y;B;D;54. 60;54.19;0.00;11.56;A;3.8;8;2;0;0;0;Y;B;D;1.50;1.18;0.00;0.06;A;4.0;10;0;0;0;0 ;Y;B;D;0.00;0.08;93.00;92.99;90.00;94.88;B;3.0;0;10;0;0;0;Y;B;D;0.00;0.03;24 8;0;680;REFLECTANCE_CALIBRATED;PIXELS;AUTO;82;87;640;INTERN AL;ECC200;TRUE;146.00;144.00;0;195;13804;354;0x0117 Delimited List of VERI_DETAIL Parameters verification type;overall status score;counts of total;good;fair;poor;letter grade of overall grade;grade score of overall grade;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of...

  • Page 43: Parameters

    Verification Types angle of distortion;grade score of angle of distortion;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;angle of distortion this cycle;angle of distortion average;cell fill x this cycle;cell fill x average;cell fill y this cycle;cell fill y average;letter grade of ovality;grade score of ovality;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;ovality this cycle;ovality average;contrast maximum;contrast minimum;pixels per...
  • Page 44 Chapter Data Matrix Verification – Angle of Distortion — The difference from perpendicular of the two solid edges of the Data Matrix measured in degrees. – Cell Size — The overall width divided by the number of columns or the overall height divided by the number of rows.

  • Page 45: Aim Dpm-1-2006

    Verification Types AS9132 Rev. A, 2005 Numeric Score to Grade Level Comparison TABLE 3–4. Grade Comments Angle of Distortion <3.5 <7 > 7 Cell Fill 65%-105% P/F Only <65% Ref Only – Ideal is or >105% Dot Center Offset C1< 2% C2<2% C2>20% C1 is the count of...

  • Page 46: (Veri_Formatted) Output

    Chapter Data Matrix Verification AIM DPM-1-2006 FIGURE 3–5. (VERI_FORMATTED) Output AIM DPM-1-2006 REPORT Status 3;24;24;0;0 OverallGrade B;3.8;18;6;0;0;0;Y;B;D GradeCellContrast A;4.0;24;0;0;0;0;Y;B;D CellContrast 69.00;88.81 GradeAxialNonuniformity B;3.8;18;6;0;0;0;Y;B;D AxialNonuniformity 0.07;0.02 GradeGridNonuniformity A;4.0;24;0;0;0;0;Y;B;D GridNonuniformity 0.10;0.09 GradeUnusedErrorCorrection A;4.0;24;0;0;0;0;Y;B;D UnusedErrorCorrection 1.00;1.00 GradeFixedPatternDamage A;4.0;24;0;0;0;0;Y;B;D GradeCellModulation A;4.0;24;0;0;0;0;Y;B;D GradeReferenceDecode A;4.0;24;0;0;0;0;Y;B;D GradeMinReflectance A;4.0;24;0;0;0;0;Y;B;D MinReflectance 100.00;88.07...

  • Page 47: (Veri_Detail) Output

    Verification Types CellSize 17.60;13.30 CurrentMeanLight ContrastMax ContrastMin PixelsPerInch ContrastReport REFLECTANCE_CALIBRATED CellUnitReport PIXELS Aperture TargetCalibContrast TargetCalibReflectance Wavelength LightType INTERNAL XDimensionMax 25.0 XDimensionMin ECCLevel ECC200 Calibrated TRUE Height 257.00 Width 238.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 AperturePercentage (VERI_DETAIL) Output AIM DPM-1- 2006;3;24;24;0;0;B;3.8;18;6;0;0;0;Y;B;D;A;4.0;24;0;0;0;0;Y;B;D;69.00;88.81;B ;3.8;18;6;0;0;0;Y;B;D;0.07;0.02;A;4.0;24;0;0;0;0;Y;B;D;0.10;0.09;A;4.0;24;0;0;...

  • Page 48: Delimited List Of Veri_Detail Parameters

    Chapter Data Matrix Verification Delimited List of VERI_DETAIL Parameters verification type;overall status score;counts of total;good;fair;poor;letter grade of overall grade;grade score of overall grade;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;letter grade of cell contrast;grade score of cell contrast;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;cell contrast this cycle;cell contrast average;letter grade of axial nonuniformity;grade score of axial nonuniformity;count of grade...

  • Page 49: Parameters

    Verification Types Parameters • Axial Nonuniformity — The difference between the height and the width with respect to the rows and columns. • Cell Contrast — In AIM DPM-1-2006, the difference in the population of dark pixels to the population of light pixels (see Figure 3–6) and uses the sample principle as “Symbol Contrast”...
  • Page 50 Chapter Data Matrix Verification Histogram Showing Pixel Color Populations FIGURE 3–6. 3-22 HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...
  • Page 51 Verification Types AIM DPM-1-2006 Numeric Score to Grade Level Comparison TABLE 3–5. Grade Comments Cell Contrast >=30% >=25% >=20% >=15% <15% Axial Nonuniformity <=6% <=8% <=10% <=12% >12% Calculation differs slightly from ISO 15415 Grid Nonuniformity <=0.38 <=0.50 <=0.63 <=0.75 >0.75 Calculation differs slightly from ISO...
  • Page 52 Chapter Data Matrix Verification 3-24 HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 53: Barcode Verification

    Barcode Verification CHAPTER 4 ISO/IEC 15416:2000 ISO/IEC 15416:2000 FIGURE 4–1. v2.4.1, Nov 2008 HawkEye™ 1500 Series Verification Manual...

  • Page 54: (Veri_Formatted) Output

    Chapter Barcode Verification (VERI_FORMATTED) Output ANSI (ISO 15416) REPORT Status 2;14;4;10;0 FinalGrade C;2.3;0;4;10;0;0;Y;B;D GradeScanOverall B;C;C;C;B;B;C;B;C;C;Y;B;D GradeEdgeDeter A;A;A;A;A;A;A;A;A;A;Y;B;D GradeMinReflect A;A;A;A;A;A;A;A;A;A;Y;B;D PctMaxReflectance 77.00;79.00;78.00;77.00;76.00;77.00;77.00;82.00;80.00;83.00 PctMinReflectance 0.00;0.00;0.00;0.00;0.00;0.00;0.00;0.00;0.00;0.00 GradeRefDecode A;A;A;A;A;A;A;A;A;A;Y;B;D GradeMinEdgeContrast A;A;A;A;A;A;A;A;A;A;Y;B;D PctMinEdgeContrast 53.00;55.00;54.00;50.00;47.00;49.00;46.00;53.00;50.00;53.00 GradeSymbolContrast A;A;A;A;A;A;A;A;A;A;Y;B;D PctSymbolContrast 77.00;79.00;78.00;77.00;76.00;77.00;77.00;82.00;80.00;83.00 GradeModulation B;A;B;B;B;B;C;B;B;B;Y;B;D Modulation 0.69;0.70;0.69;0.65;0.62;0.64;0.59;0.65;0.63;0.64 GradeDefects A;B;B;B;B;B;C;B;B;B;Y;B;D Defects 0.15;0.19;0.19;0.20;0.17;0.17;0.25;0.17;0.16;0.20 GradeDecodability B;C;C;C;B;B;C;B;C;C;Y;B;D...

  • Page 55: (Veri_Detail) Output

    ISO/IEC 15416:2000 TargetCalibContrast TargetCalibReflectance Wavelength LightType INTERNAL Calibrated TRUE Height 22.00 Width 484.00 Angle CalMeanLight CalExposure 13804 CalGain CalBlackOffset 0x0117 (VERI_DETAIL) Output ANSI (ISO 15416);2;14;4;10;0;C;2.3;0;4;10;0;0;Y;B;D;B;C;C;C;B;B;C;B;C;C;Y;B;D;A;A; A;A;A;A;A;A;A;A;Y;B;D;A;A;A;A;A;A;A;A;A;A;Y;B;D;77.00;79.00;78.00;77 .00;76.00;77.00;77.00;82.00;80.00;83.00;0.00;0.00;0.00;0.00;0.00;0.00;0.00;0.0 0;0.00;0.00;A;A;A;A;A;A;A;A;A;A;Y;B;D;A;A;A;A;A;A;A;A;A;A;Y;B;D;53.0 0;55.00;54.00;50.00;47.00;49.00;46.00;53.00;50.00;53.00;A;A;A;A;A;A;A;A;A ;A;Y;B;D;77.00;79.00;78.00;77.00;76.00;77.00;77.00;82.00;80.00;83.00;B;A;B; B;B;B;C;B;B;B;Y;B;D;0.69;0.70;0.69;0.65;0.62;0.64;0.59;0.65;0.63;0.64;A;B;B ;B;B;B;C;B;B;B;Y;B;D;0.15;0.19;0.19;0.20;0.17;0.17;0.25;0.17;0.16;0.20;B;C; C;C;B;B;C;B;C;C;Y;B;D;0.52;0.47;0.46;0.46;0.50;0.51;0.49;0.50;0.46;0.39;10. 00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;10.00;1 0.00;10.00;10.00;10.00;10.00;10.00;10.00;248;0;680;REFLECTANCE_CALIB RATED;PIXELS;AUTO;82;87;640;INTERNAL;TRUE;22.00;484.00;183;195;1 3804;354;0x0117 Delimited List of VERI_DETAIL Parameters verification type;overall status score;counts of total;good;fair;poor;letter grade of overall grade;grade score of overall grade;count of grade A;B;C;D;F;is this value use to determine good/fair/poor;minimum level of good;minimum level of...

  • Page 56: Parameters

    Chapter Barcode Verification grade for scan line 1;2;3;4;5;6;7;8;9;10;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;minimum reflectance grade for scan line 1;2;3;4;5;6;7;8;9;10;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;maximum reflectance percent for scan line 1;2;3;4;5;6;7;8;9;10;minimum reflectance percent for scan line 1;2;3;4;5;6;7;8;9;10;reference decode grade for scan line 1;2;3;4;5;6;7;8;9;10;is this value use to determine good/fair/poor;minimum level of good;minimum level of fair;minimum edge contrast grade for scan line...
  • Page 57 ISO/IEC 15416:2000 reference threshold) that has not been consumed by the element or combination of elements, calculated for the element or combination of elements deviating most from its ideal dimension. • Defects — Are irregularities found within elements and quiet zones, and are measured in terms of element reflectance non-uniformity.
  • Page 58 Chapter Barcode Verification HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 59: Appendix A If You're Writing Your Own Vb Applications

    If You’re Writing Your Own APPENDIX A VB Applications We have provided the functions listed in this appendix for those writing their own VB applications to translate the values obtained from the verification report. GetApertureString Public Function GetApertureString(Value As Long) As String Select Case Value Case 0 GetApertureString = "AUTO"...

  • Page 60: Getcellunitreportstring

    Appendix If You’re Writing Your Own VB Applications End Select End Function GetCellUnitReportString Public Function GetCellUnitReportString(Value As Long) As String Const CELL_UNIT_IN_PIXELS = 1 Const CELL_UNIT_IN_MILS = 2 '/* 1/1000th inch */ Select Case Value Case CELL_UNIT_IN_PIXELS GetCellUnitReportString = "PIXELS" Case CELL_UNIT_IN_MILS GetCellUnitReportString = "MILS"...

  • Page 61: Getecclevelstring

    GetECCLevelString GetECCLevelString Public Function GetECCLevelString(Value As Long) As String Const IDM_QUAL_200 = 26 Const IDM_QUAL_140_OVHD_75 = 12 Const IDM_QUAL_100_OVHD_50 = 8 Const IDM_QUAL_080_OVHD_33 = 6 Const IDM_QUAL_050_OVHD_25 = 3 Const IDM_QUAL_000_OVHD_00 = 0 Const IDM_QUAL_250 = 27 Select Case Value Case IDM_QUAL_200 GetECCLevelString = "ECC200"...
  • Page 62 Appendix If You’re Writing Your Own VB Applications HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 63: Appendix B Verification Error Codes

    Verification Error Codes APPENDIX B Data Matrix Verification Error Codes TABLE B–1. Error Code Verification Error Reason 4700 Verification Process Error DPM Verification failed due to insufficient space around Data Matrix or other problems 4701 Verification Unsupported DPM Verification does not support non- ECC200 codes greater than 26x26 4702 Verification Timeout...
  • Page 64 Appendix Verification Error Codes Data Matrix Verification Error Codes (Continued) TABLE B–1. Error Code Verification Error Reason 4717 ISO Verification failed RDA STEP A E Failed Reference Decode Algorithm in steps A through E in ISO/IEC 15415 or AIM DPM-1- 2006 4718 ISO Verification failed RDA final image...

  • Page 65: Aim Dpm-1-2006 Compliant Configuration

    AIM DPM-1-2006 Compliant APPENDIX C Configuration The AIM DPM-1-2006 compliant configuration requires the following parts: HawkEye™ 1510 camera with serial cable (FIS-HE15-0CS0) AC power cable for camera (P/N HEPS-1500) DOAL-50 V2, Red LED-D AC power cable for light (P/N CPS-12 ) DOAL-50 mounting hardware HELTMA-4L (98-LG17-0XX0) C-mount lens 25mm (P/N 928-0057-4) or 35mm (P/N 928-0057-5) Extension ring (P/N C0206)

  • Page 66: Setting Up The Uid-Dpm Stand

    Appendix AIM DPM-1-2006 Compliant Configuration Spiral wire wrap (P/N 966-0195-1) Setting Up the UID-DPM Stand Dowel Pins and Thumb Screw FIGURE C–1. Dowel Thumb Pins Screw Remove the stand base and upright arm from the packaging. Place the base on a level flat surface. Slide the upright arm onto the two dowel pins in the back of the base.

  • Page 67: Assembling The Lights

    Assembling the Lights Assembling the Lights HELTMA-4L Bracket FIGURE C–2. Assemble the HELTMA-4L to the DOAL-50 using two M6x10mm screw. Preparing the Lenses Take the lenses out of their boxes and remove the plastic over-wrap. Store the lenses with the lens covers on. Remove the extension tubes from the box and remove plastic over-wrap.

  • Page 68: Attaching The Lights To The Camera

    Appendix AIM DPM-1-2006 Compliant Configuration Attaching the Lights to the Camera Small Hole Caps FIGURE C–3. Using a small screwdriver, remove the 4 small hole caps (two on each side) on the sides of the HawkEye™ camera. Thumb Screws FIGURE C–4. Thumb Screws Using the 4 thumb screws provided, attach the HELTMA-4L bracket to the...

  • Page 69: Recommended Verifier Setting With 25Mm Lens

    Recommended Verifier Setting with 25mm Lens Recommended Verifier Setting with 25mm Lens f-stop = 2 Extension Ring = 6mm Distance from front of camera to part = 8 inches (203.2 mm) Distance from bottom of light to part = 2 inches (50.8 mm) Field of View = 1.19 inches x 0.86 inches (30.2 mm x 21.8 mm) v2.4.1, Nov 2008 HawkEye™...
  • Page 70 Appendix AIM DPM-1-2006 Compliant Configuration Setting 1 — 25mm Lens with 6mm Extension Ring FIGURE C–5. HE1510 25mm f-stop=2 DOAL 50 8” 2” HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...

  • Page 71: Recommended Verifier Setting With 35Mm Lens

    Recommended Verifier Setting with 35mm Lens Recommended Verifier Setting with 35mm Lens f-stop = 3 Extension Ring = 10mm Distance from front of camera to part = 9 inches (228.6 mm) Distance from bottom of light to part = 2 inches (50.8 mm) Field of View = 0.89 inches x 0.67 inches (22.6 mm x 17.0 mm) v2.4.1, Nov 2008 HawkEye™...
  • Page 72 Appendix AIM DPM-1-2006 Compliant Configuration Setting 2 — 35mm Lens with 10mm Extension Ring FIGURE C–6. HE1510 35mm f-stop=3 10mm DOAL 50 9” 2” HawkEye™ 1500 Series Verification Manual v2.4.1, Nov 2008...
  • Page 73 Index Mark Quality Problems Normalization Options verification AIM DPM-1-2006 Compliant Problems Configuration mark quality Calibrate Reflectance Calibration Calibration 2-1, B-1 reflectance Camera Types calibrating verification Configuration aim dpm-1-2006 compliant VB Applications Verification DPM Verification barcode enabling 2-11 Error Codes label options GetApertureString types...

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