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HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008 EM-40247-1G...
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What Is Covered? Microscan Systems Inc. warrants to the original purchaser that products manufactured by it will be free from defects in material and workmanship under normal use and service for a period of one year from the date of shipment. This warranty is specifically limited to, at Microscan’s sole option, repair or replacement with a functionally equivalent unit...
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Limitation of Liability In no event shall Microscan Systems Inc. be liable to you or any third party for any special, incidental, or consequential damages (including, without limitation, indirect, special, punitive, or exemplary damages for loss of business, loss of profits, business interruption, or loss of business information), whether in contract, tort, or otherwise, even if Microscan Systems Inc.
Contents PREFACE Welcome! Purpose of This Manual ix Manual Conventions ix Introduction CHAPTER 1 Product Summary 1-2 Features and Benefits 1-3 Applications 1-4 Package Contents 1-4 HawkEye™ 1600T Smart Camera Models 1-5 Effective Frame Per Second & Pipeline Operation Formulas 1-6 Triggering Rules for Single Channel Devices 1-7 Additional Flash &...
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Contents HawkEye™ 1600T 2-2 TCP/IP Port Connectivity 2-2 Serial Port Connectivity 2-4 Front Panel 2-5 Rear Panel 2-6 Mode/Status LEDs 2-7 Important Label Information 2-7 Power-on Sequence 2-8 Error Codes 2-8 Mounting & Wiring the HawkEye™ 1600T 2-9 Mounting Using Front Block 2-9 Mounting Using Standard Mounting Block 2-10 Mounting Using Accessory Mounting Block 2-11 Location for Backward Compatible Mounting Block 2-11...
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Contents HETAC-100 - Serial & Secondary I/O Cable B-2 HETENET-XXX - Ethernet Cable B-4 HETLC-050 - Lighting Control Cable B-4 Specifications APPENDIX C Dimensions C-3 Setting Up Network Communications APPENDIX D HawkEye™ 1600T Connection Matrix D-3 HawkEye™ Boot Parameters D-4 Changing Network Parameters D-4 Updating Firmware on 1600T Cameras APPENDIX E...
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Contents viii HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Preface Welcome! PREFACE Purpose of This Manual This manual contains detailed information about the HawkEye™ 1600T camera family. Manual Conventions The following typographical conventions are used throughout this manual. • Items emphasizing important information are bolded. • Menu selections, menu items and entries in screen images are indicated as: Run (triggered), Modify..., etc.
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Preface HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Chapter Introduction Product Summary The HawkEye™ 1600T, one of our HawkEye™ family of networked smart cameras, combines a rugged IP67 smart camera form-factor with the broad applicability, flexibility, and proven vision toolkit of Visionscape®, and our line of high performance vision boards. Designed for use in a broad range of vision applications, the HawkEye™...
Features and Benefits The camera sensor (depending on model) supports acquisitions of: • 1024x768 (XGA) images at a maximum rate of 30 frames/sec • 648x494 (VGA) images at a maximum rate of 60 frames/sec It also supports 8 opto idolated digital IO lines in addition to a dedicated light connector for controlling and powering an external light (HawkEye™...
Chapter Introduction • Scaleability and full compatibility with Visionscape® board line allows leveraging user training and application development investment Applications • Part presence/absence • Assembly verification • Inspection • Gauging • Part location/orientation detection • Alignment/guidance • Automatic ID (Data Matrix, bar code, OCR) Package Contents Before you install Visionscape®...
Chapter Introduction Effective Frame Per Second & Pipeline Operation Formulas Use the following formula to calculate effective FrameRatePerSecond in a Visionscape® Job: 1000.0 EFPS = ---------------------------------------------------------------------------------------------------- (IT IntegrationTime + VFT VendorFrameTime + VSO VS Overhead) in msec Where: VS Overhead is typically: Interrupt Latency + Framework Overhead = 0.5 msec max 1000.0 EFPS =...
Inspection is triggered at a time. Additional Flash & System Memory In early 2009, the HawkEye 1600T Smart Camera will begin shipping with twice the Flash (32MB) and twice the RAM (128MB) of the HawkEye 1600T. The firmware supports fully both models: •...
Jobs & Storage in Non-Volatile Memory The maximum Non-Volatile Memory area for Jobs is 16MB for the HawkEye 1600T (32/128), and 6MB for the HawkEye 1600T (16/64). This includes the Job plus any support files if used in the avp: •...
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Chapter Introduction To determine the size of an avp from FrontRunner, select File > Show Job Info... and navigate to the avp file on the disk. FrontRunner displays a dialog that shows the File Size of the avp and other statistics about the Job. File Size of Job FIGURE 1–2.
System Components CHAPTER 2 The chapter contains information about system components, and information to help you connect the HawkEye™ 1600T Smart Camera. Specific information describes connectors, adapters, cables, pinouts, and signals. Note: There are no user serviceable parts inside. Basic Components Table 2–1 lists the HawkEye™...
Chapter System Components HawkEye™ 1600T Hardware Components (Continued) TABLE 2–1. Number Component Description 98-HT00-0CE0 HETENET-100 Cable, Ethernet M12-4 to RJ45 Ethernet Cable Length = 10m 98-HT00-0CE2 HETENET-020 Cable, Ethernet M12-4 to RJ45 Ethernet Cable Length = 2m 98-HT00-0CP0 HETPC-100 Cable, Power and Primary I/O M12-8 to pigtail Length = 10m 98-HT00-0CS0 HETAC-100...
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HawkEye™ 1600T can connect to the camera, each one with their private peer-to-peer connection and each one monitored by a special *heartbeat* connection on port 49079 (see Table 2–2). HawkEye™ 1600T TCP/IP Connectivity TABLE 2–2. Port Name Protocol Number Note File Transfer Port Allows the Host to send and retrieve files from the HE1610T.
Chapter System Components HawkEye™ 1600T TCP/IP Connectivity (Continued) TABLE 2–2. Port Name Protocol Number Note Reports & 49202 Allow control over a Report Connection, in particular Statistics Control update rate and allows records to be added/removed Port from the connection. Serial TCP Ports 49211 Send Formatted Output Strings serially over TCP as...
HawkEye™ 1600T Special Characters (Continued) TABLE 2–3. Sequence Output Character \" Double quotation mark Backslash \ooo ASCII character in octal notation \xhhh ASCII character in hexadecimal notation Front Panel Figure 2–1 shows the front C-Mount Lens threads for the HawkEye™ 1600T. Front Panel FIGURE 2–1.
HawkEye™ 1600T Mode/Status LEDs Figure 2–3 shows the mode and status LEDs. Mode/Status LEDs FIGURE 2–3. Table 2–4 describes the mode and status LEDs. Mode/Status LEDs TABLE 2–4. Name Description LED Color TRIG Trigger LED Yellow PASS Pass LED Green FAIL Fail LED MODE...
Chapter System Components • SN — The serial number of your HawkEye™ 1600T Smart Camera. • MAC ADDRESS — This unique address is important because, by default, a HawkEye™ 1600T Smart Camera’s name on the network is “HawkEyeXXXXXX,” where XXXXXX is the last six alphanumeric characters in its MAC address.
Chapter System Components Locations for Mounting Using Front Block FIGURE 2–4. M4 x .7 x 10 Caution: Using screws that are too long for the threaded holes may damage the HawkEye™ 1600T. The accessory mounting blocks use 10mm machine screws. Mounting Using Standard Mounting Block You can mount the HawkEye™...
HawkEye™ 1600T Mounting Using Accessory Mounting Block You can mount the HawkEye™ 1600T using the accessory mounting block (see Figure 2–6). The backward compatible mounting block positions a HawkEye™ 1600T in the same position as a HawkEye™ 1600 for optical alignment. Accessory Mounting Blocks FIGURE 2–6.
Chapter System Components Field I/O Wiring Examples Input Opto Wiring Figure 2–8 shows the input opto wiring for isolated NPN and PNP sources. Trigger Input Opto Wiring (NPN and PNP) FIGURE 2–8. NPN Sink PNP Source Camera Camera 15-30V IN A (or IN B) 15-30V Signal IN B (or IN A)
Field I/O Wiring Examples Output Opto Wiring Figure 2–10 shows the output opto wiring for isolated input. GPIO Output Opto Wiring (NPN and PNP) FIGURE 2–10. Camera NPN Sink Camera PNP Source See Note 2 GPIO OUT COM 15-30V GPIO IN COM 15-30V GPIO x Signal...
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Chapter System Components Figure 2–12 shows the output opto wiring for non-isolated inputs. GPIO Output Opto Wiring (Relay and PLC Inputs) FIGURE 2–12. GPIO OUT COM GPIO OUT COM 15-30V 15-30V GPIO x GPIO x Input See Note See Note GPIO IN COM GPIO IN COM GPIO IN COM typically connected to ground.
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Field I/O Wiring Examples HawkEye™ 1600T I/O Simplified Circuit Diagram FIGURE 2–13. opto input IN A Rin=18 Kohm±5% IN B opto output OUT 1 Ron=24 ohm typ. 35 ohm max. OUT 2 OUT 3 OUT COM GPIO OUT COM opto output GPIO 1 GPIO 2 GPIO 3...
Chapter System Components External Strobe & Sensor For continuous motion or high-speed indexing applications, an external strobe and sensor may be required to freeze each part before the image can be acquired. When choosing your part sensor, you must consider the time interval between the part passing into the sensing zone and an electrical signal being generated.
Optics & Lighting CHAPTER 3 This chapter contains information specific to the Optics and Lighting options for the HawkEye™ 1600T Smart Camera. HawkEye™ 1610T Smart Camera FIGURE 3–1. Rev. 1G, Dec 2008 HawkEye™ 1600T Smart Camera Guide...
Lighting Connector Lighting Connector For complete information about the Light Port Connector, see “Light Port Connector” on page A-5. Rev. 1G, Dec 2008 HawkEye™ 1600T Smart Camera Guide...
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Chapter Optics & Lighting HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
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Connector Pinouts APPENDIX A This appendix contains information about the HawkEye™ 1600T connectors: • “Power & Primary I/O Connector” on page A-1 • “Serial & Secondary I/O Connector” on page A-3 • “Ethernet Connector” on page A-4 • “Light Port Connector” on page A-5 •...
Power & Primary I/O Connector Mating Cable TABLE A–1. Supplier Part Number Description Microscan 98-HT00-0CP0 Connector Type M12 8 Pin A Coded, Female Cable 10M Table A–2 describes the Power and Primary I/O connector signals. Power & Primary I/O Connector Signals TABLE A–2.
Table A–3 lists the supplier for the Serial and Secondary I/O connector mating connector and cable. Serial & Secondary I/O Connector Mating Cable TABLE A–3. Supplier Part Number Description Microscan 98-HT00-0CS0 Connector Type M12 8 Pin A Coded, Male Cable 10M Rev. 1G, Dec 2008 HawkEye™ 1600T Smart Camera Guide...
Table A–5 lists the supplier for the Ethernet connector mating connector and cable. Ethernet Connector Mating Cable TABLE A–5. Supplier Part Number Description Microscan 98-HT00-0CE0 Connector Type M12 4 Pin D-Coded, Male Cable 10M (Unshielded) 98-HT00-0CE2 Connector Type M12 4 Pin D-Coded, Male Cable 2M (Unshielded) Table A–6 describes the Ethernet connector signals.
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Table A–7 lists the supplier for the Light Port connector and cable. Light Port Connector Mating Cable TABLE A–7. Supplier Part Number Description Microscan 98-HT00-0CL5 Connector Type M5 4 Pin, Male Cable 5M Table A–8 describes the Light Port connector signals. Light Port Connector Signals TABLE A–8.
HawkEyeTM 1600T Connectors QuickSet® Switch Note: On earlier production units only. The QuicSet function is not used on the HawkEye 1600T. Figure A–5 shows the location of the QuicSet switch and access screw. QuicSet® Switch & Access Screw “S1” – Rear View FIGURE A–5.
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Appendix Connector Pinouts HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Cable Specifications APPENDIX B This appendix contains information about the HawkEye™ 1600T cables. Note: Cable specifications are published for information only. We do not guarantee the performance or quality of cables provided by other suppliers. Cable Part Numbers & Descriptions TABLE B–1.
Appendix Cable Specifications Power & Primary I/O Cable FIGURE B–1. W h i t e O p t o 1 O u t B r o w n O p t o 2 O u t C o n n e c t o r : G r e e n O p t o 3 O u t M 1 2 x 8 P i n A C o d e d ( F )
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HETAC-100 - Serial & Secondary I/O Cable Table B–3 describes the signals for the HETAC-100 Serial and Secondary I/O cable. HETAC-100 Serial & Secondary I/O Cable Signals TABLE B–3. M12 Pin Signal Name Wire Color Description GPIO 3 White General Purpose I/O 3 GPIO 4 Brown General Purpose I/O 4...
Appendix Cable Specifications HETENET-XXX - Ethernet Cable The Ethernet cable has an M12 x 4 Pin D Coded male connector on one end, and a male RJ-45 connector on the other end. Figure B–4 shows the HETENET-XXX Ethernet cable. HETENET-XXX Ethernet Cable FIGURE B–4.
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HETLC-050 - Lighting Control Cable HETLC-050 Lighting Control Cable FIGURE B–5. C o n n e c t o r : B r o w n L i g h t O u t M 5 x 4 P i n C o d e d ( M ) W h i t e L i g h t R t n...
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Appendix Cable Specifications HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Setting Up Network APPENDIX D Communications By default, the HawkEye™ 1600T utilizes Dynamic Host Configuration Protocol (RFC2131) for dynamic IP addressing. You can also configure the camera to use a “static” IP address. Please contact your MIS department to determine if your network uses DHCP addressing. If your network uses static IP addressing, contact your MIS department to obtain a unique static IP address for the camera before proceeding.
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Appendix Setting Up Network Communications Select DHCP (“Obtain an IP address automatically”) or Static IP (“Use the following address”) and fill in a logical address and network mask, as shown in Figure D–1. Also, see Table D–1. Network Overview & Network Settings FIGURE D–1.
HawkEye™ 1600T Connection Matrix When you are done, click OK. The camera will be rebooted automatically for the changes to take effect. Note: All the Network parameters of the camera are stored in Non-Volatile memory and can also be modified from the Bootloader (a low-level diagnostics program) that can be invoked using HyperTerminal and a Serial connection.
Appendix Setting Up Network Communications To check a camera IP address, simply select the camera in FrontRunner Network Overview. To check a host PC IP address1: At the DOS prompt, type: ipconfig HawkEye™ Boot Parameters The HawkEye™ 1600T Smart Camera stores network and other parameters in Non-Volatile memory.
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HawkEye™ Boot Parameters For each parameter that is displayed, simply type in new information (to change the parameter), or press the Return key to display the next parameter. Eventually, you’ll see the message “Save parameters to flash? [y/n] - Type y and press the Return key. You’re finished changing network parameters.
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Appendix Setting Up Network Communications HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Updating Firmware on 1600T APPENDIX E Cameras This appendix contains two procedures for updating your Smart Camera: • “Updating the Firmware with Smart Camera Update” on page E-1 • “Updating the Firmware with the Bootloader” on page E-3 Updating the Firmware with Smart Camera Update Note: Do not cycle power on the Smart Camera during this procedure.
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Appendix Updating Firmware on 1600T Cameras Smart Camera Update Main Screen FIGURE E–1. Select Camera Select Firmware Version In the top pull-down menu, select the Smart Camera you want to update. In the bottom pull-down menu, select the desired firmware version. Enter the user name (default is hawkeye) and password (default is vision) for the Smart Camera Click Update Firmware.
Updating the Firmware with the Bootloader Updating the Firmware with the Bootloader If power is lost while the Smart Camera Update is in progress, the Smart Camera will not boot when power is restored. When this occurs, you will need to use the Bootloader application in Non-Volatile memory (which is not erased by the Smart Camera Update utility) to update the firmware.
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Appendix Updating Firmware on 1600T Cameras Network Mask: 255.255.255.0 Gateway: 0.0.0.0 DHCP: 0 MAC Address: 00:60:33:e1:12:34 1. Modify User Parameters 2. Reset User Account 3. Exit to Application >> Type adv and press the Enter key. The advanced menu is displayed: Advanced Options Menu Diag Monitor V 1.01.00 ------------------------------...
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Updating the Firmware with the Bootloader Send File Dialog Box FIGURE E–3. Click Browse, and navigate to C:\Vscape\370_xx\AcuitySmartCam. Highlight filename.SEC. Click Open. In the Protocol: drop-down menu, select Xmodem. After you click Open, your screen should look similar to one in Figure E–4: Send File Dialog Box After Filename &...
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Appendix Updating Firmware on 1600T Cameras Xmodem File Send in Progress FIGURE E–5. When the file transfer terminates, you will see a screen similar to the one displayed in Figure E–6. HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
Main Menu Items Xmodem File Send in Progress FIGURE E–6. Type q and press the Enter key to exit the advanced menu and return to the main menu. Type 3 and press the Enter key to exit the main menu. You’re finished.
Appendix Updating Firmware on 1600T Cameras Use DHCP: 0 - 1 Save parameters to flash? [y/n] - y Saving boot parameters to flash……done. Network Name — This is limited to 19 characters. Any input string longer • than 19 characters is truncated automatically to the first 19 characters. The string is erased by entering the '.' (period) character.
Error Codes Error Codes When the Smart Camera fails to boot (i.e., self tests fail), the LEDs on the front of the unit flash the error code in binary form. Table E–1 describes the Mode/Status LED power-on sequence and error codes. Mode/Status LED Power-On Sequence &...
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Appendix Updating Firmware on 1600T Cameras E-10 HawkEye™ 1600T Smart Camera Guide Rev. 1G, Dec 2008...
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Index Non-Volatile Memory job storage in Output Opto Wiring 2-13 Additional Power Supply flash wiring 2-16 system memory QuicSet Cable Specifications sealing screw how tight? A-7 Firmware updating Rear Panel Layout Flash additional Sealing Screw quicset HawkEye 1610 Front Panel Layout how tight? A-7 Smart Camera Input Opto Wiring...
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