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Summary of Contents for Norac NITRO
- Page 1 NITRO (Miller Technologies 90/120ft Boom) Installation Manual...
- Page 2 Reorder P/N: UC4.5-BC-NT3-INST Rev C (Nitro-Miller Technologies 90/120ft Boom) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
- Page 3 Contents Introduction ........................ 1 General UC4.5 System Layout ................. 2 Kit Parts ........................3 Pre-Install Checklist ....................8 Ultrasonic Sensor Installation .................. 9 Roll Sensor Installation .................... 13 Electrical Installation ....................
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Page 4: Introduction
Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. -
Page 5: General Uc4.5 System Layout
General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout... -
Page 6: Kit Part
Kit Parts Kit Overview Figure 2: NT3 System Parts... - Page 7 Hydraulic Plumbing Figure 3: NT3 Hydraulic Plumbing...
- Page 8 UC5 NETWORK 6 PIN PLUG 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT Optional Main Lift Kit An optional main lift sensor kit is available for purchase from NORAC. Part Number Name 4570BC UC4.5 MAIN LIFT OPTION - 44743...
- Page 9 Hydraulic Fitting Kit Details (P/N: 44865-40) Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 44917 MALE ADAPTER - 6MB-6MOR 104886 MALE ADAPTER - 8MB-8MOR 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR 44948...
- Page 10 Fittings F05, F06, F07 are not required if the sprayer does not have wing accumulators The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
- Page 11 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.
- Page 12 Ultrasonic Sensor Installation Bracket Assembly 1. Assemble the breakaway sensor bracket as illustrated in Figure 5. Figure 5: Breakaway Bracket Assembly 2. Apply a small amount of grease to the rotating surfaces of the bracket. FRONT Figure 6: Sensor Bracket Mounting...
- Page 13 Ultrasonic Sensor Serial Number Arrangement When installing the sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
- Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
- Page 15 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
- Page 16 Roll Sensor Installation Bracket Assembly 1. To mount the roll sensors, the roll sensor brackets will have to be bent. The brackets are supplied with a 90° bend and must be bent back to a 45° bend. 2. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws.
- Page 17 Temperature Probe Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2” bolt as illustrated in Figure 13. Figure 13: NORAC Valve Block with Temperature Probe Installed...
- Page 18 Electrical Installation 1. Install the UC4.5 Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar.
- Page 19 Ensure the UC4.5 Control Panel’s power is OFF for the remaining installation. (Bottom of switch pressed IN). 6. Locate the 16-pin AMP connector attached to the sprayer’s joystick and connect the 16-pin AMP tee connectors of C10 between this connection. Figure 15: Joystick Connection 7.
- Page 20 9. Route C06 and C04 to the front of the sprayer, in the vicinity of the valve block. 10. Connect the valve cable (C03) to C04. Connect the 2-pin connectors on C03 to the NORAC valve block, as shown in Figure 18. 11. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.
- Page 21 Figure 18: Valve Cable Connections 12. Fasten the 8-way coupler to the boom with cable ties. Connect C06 to the 8-way coupler. 13. Connect the boom frame roll sensor to the 8-way coupler. Connect the chassis roll sensor to the 8-way coupler using cable C08 and a 2-way coupler (E12). 14.
- Page 22 4. Install the 6MB-6MOR (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 5. Install the 6MBP plugs (F01) into the “A” ports of the NORAC valve block and tighten to 18 ft-lbs (24 Nm).
- Page 23 1. A valve mounting plate (B12) is provided with 5/16” NC bolts, nuts and washers. Mount the valve plate directly under the spray nozzle valves. Spray Nozzle Valves NORAC Valve Block Mounting Plate Figure 20: Mounting Plate and Valve Installation 2.
- Page 24 3. Use the 8MBP plug (F09) to cap the sprayer’s valve block where the two hoses were removed. 4. Use hoses H08 and H06 to connect the raise side of the cylinders to the NORAC valve block “B” ports. 5. Insert the 8MB 6MOR fittings (F04) into the spare pressure (“P”) and tank (“T”) ports on the Nitro valve block.
- Page 25 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The NORAC control panel does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section.
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Page 26: Cable Uc4.5 Adapter Molex To Deutsch
10 Cable Drawings 10.1 ITEM C01: 44653-10 - CABLE UC4.5 ADAPTER MOLEX TO DEUTSCH 10.2 ITEM C02: 44688 – CABLE VALVE DISCONNECT EXTENSION... -
Page 27: Cable Valve Variable Rate Dt
10.3 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT 10.4 ITEM C04: 44651 - CABLE VALVE EXTENSION... - Page 28 10.5 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.6 ITEM C06: 43210-15 - CABLE UC5 NETWORK 18 AWG - 15M...
- Page 29 10.7 ITEM C08: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
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Page 30: Cable Uc4.5 Power Nitro
10.8 ITEM C10: 44650-58 - CABLE UC4.5 POWER NITRO... - Page 31 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...
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