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Summary of Contents for Avdel 07572
- Page 1 I n s t r u c t i o n M a n u a l Pass on to user to read and keep for reference Request Info 1-800-453-1692 www.aboveboardelectronics.com Threaded Insert Power Tool 07572...
- Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R 0 7 5 7 2 T O O L ■...
- Page 3 O N T E N T S S A F E T Y General Specific to 07572 Tool I N T E N T O F U S E General Tool Dimensions / Selection P U T T I N G I N T O S E R V I C E...
- Page 4 RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
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Page 5: General
In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. - Page 6 The pneumatic 07572 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. Use the selection table opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded insert selected.
- Page 7 7572 TOOL SELECTION UNSET NOSE (s e e d r a w i n g o p p o s i t e f o r A & B) COMPLETE INSERT TORQUE CLUTCH PART N¼ ¯ TOOL PART N¼ NAME & SERIES SETTING (l b f i n s ) A (m m ) B (m m )
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Page 8: Air Supply
A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance. - Page 9 If you have ordered a complete tool the clutch will be set for the specified insert. When purchased as a spare part, the clutch is supplied unset. Correct clutch setting is necessary to ensure optimum deformation of the insert. If the deformation is insufficient (clutch torque too low) the insert will rotate in the application.
- Page 10 Nose assemblies are specifically designed for each size and type of insert. If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your insert. It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number or the details of the insert to be placed, you will be able to order a new complete nose assembly using the selection table page 5.
- Page 11 The table below lists all nose assemblies available. Each nose assembly represents a unique assembly of components which can be ordered individually. Components numbers refer to the text and illustration opposite. We recommend some stock as items will need regular replacement. Read the nose assemblies servicing instructions opposite carefully. All nose assemblies also include spring 10 part number 07430-08282 and stop 11 part number 07430-08203.
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Page 12: Regular Servicing
Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is soonest. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. -
Page 13: Maintenance
Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Safety Instructions appear on pages 2 &... - Page 14 FITTING NEW REVERSE CONTROL RODS REAR OF TOOL LONG PUSH ROD NEEDLE ROLLER SHORT PUSH ROD 0.4mm(.015’) RAD 37.85mm/38.1mm OR 45∞ CHAMFER (1.49”)/(1.5”) HOUSING AND BUSH ASSEMBLY ■ Drive out groverlok pin 55 and remove trigger 56. ■ Unscrew nipple 45 from valve bush 46. Remove filter 47 and unscrew valve bush 46 from housing and bush assembly 51. ■...
- Page 15 ■ Hold ring gear 14 and tap out internal assembly from front end, then remove spacer 15 and bearing 19 from rear end of planet gear spindle12. ■ Tap out two planet gear shafts 16 and remove two planet gears 18 together with needle bearings 17. ■...
- Page 17 Request Info 1-800-453-1692 www.aboveboardelectronics.com...
- Page 19 Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 07572 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents...
- Page 20 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)
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