Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Beretta Power Plus Box 1001 INT
Summary of Contents for Beretta Power Plus Box 1001 INT
- Page 1 Installation Manual Power Plus Box 1001 INT-EXT CONDENSING Installation Manual...
- Page 2 MODEL CODE Power Plus Box 1001 INT 20067835 WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3...
-
Page 3: General Information
GENERAL INFORMATION within 8 days from when the appliance was installed. After initial ignition the Technical Assistance Centre will fill in the warranty certificate, leaving the user their Dear Customer, part to be kept, marking the beginning of the period congratulations on your choice and thank you for placing of guarantee at the terms and conditions specified your confidence in our products. -
Page 4: Technical Features
TECHNICAL FEATURES Children and people with disabilities or without experience and specific knowledge are forbidden to use the heating unit unless they are assisted by a qualified person responsible for their safety.It is forbidden to use 3 .1 Main features electrical devices or equipment, such as switches, appliances, etc. -
Page 5: Safety Devices
3 .3 Safety devices All the heating unit functions are electrically controlled and any fault will cause arrest of the heating unit and the gas valve to automatically close. The water circulation system includes: - automatic resetting safety thermostat; - differential water pressure switch acting as a flowmeter;... -
Page 6: Components
3 .4 Components comprises a metal cupboard Power Plus Box 1001 containing the condensing combustion unit connected to a separator, also acting as a distribution organ to three distinct systems (high T, low T and hot water), see diagram in Figure 2. Figure 2 Heat exchanger Condensate outlet... - Page 7 DIMENSIONS AND CONNECTION POSITIONS Power Plus Box 1001 INT Figure 3 Power Plus Box 1001 EXT Figure 4 Flow low temperature Return high temperature* Return low temperature Return hot water* Flow high temperature Condensate outlet Return high temperature Exhaust flue duct...
- Page 8 SYSTEM COMPONENTS Figure 5 Hydraulic separator Vent valve Flow pipe Ignition detection electrode Return pipe Safety thermostat Gas pipe Gas cock Vent valve Diff. Pressure switch Cock Condensate drain manifold Drain cock Return probe Temperature gauge Exhaust flue probe Gauge fitting with cock Master board Damper device for gauge Slave board...
-
Page 9: Installation
INSTALLATION - Efficiency according to 92/42/EEC Directive (η) - Max pressure and temperature (Pms) - Primary system (T) - NOx class (NOx) heating units must be installed Power Plus Box 1001 in conformity to the latest provisions of the law and standards in force concerning heating units, condensing boilers and/or other applicable regulatory provisions. -
Page 10: General Instructions
4 .4 General instructions The space required to reach the safety and adjustment devices and to carry out maintenance must be considered. We recommend leaving a space An automatic filling system may not be used for of at least 500 mm at the back of the appliance. topping up, which must be done manually and recorded in the unit handbook. -
Page 11: Positioning And Preparation For Installation
4 .9 Condensate outlet It is advisable to connect up the various metal parts to a good earthing system. The condensate water produced by Power Plus Box 1001 The systems must always be separated if oxygen is a normal running conditions is evacuated into a special either continuously or occasionally introduced into manifold. -
Page 12: Water Circuit
4 .10 Water circuit The boiler’s total potential exceeds 35 kW and can therefore only be installed in premises with air vents WORKING PRESSURE opening towards the outside and made in conformity The maximum working pressure of the boiler is 6 bar (600 to provisions of the law in force (Ministerial Decree kPa) whilst the minimum is 0.5 bar (50 kPa). - Page 13 Figure 10 Figure 11 Heating module Expansion tank High temperature system users Water from mains Low temperature system users High temperature kit Remote controlled water tank Low temperature kit Check valve Water tank kit Pressure reducer Non-return valve Filter Technical data - circulator in distribution kit Figure 12...
-
Page 14: Power Supply
ELECTRICAL SYSTEM Never turn off the boiler while it is functioning normally (with burner ignited) suddenly cutting off the power supply with the on-off switch. This could cause abnormal overheating in the primary exchanger. Use 6 .1 Power supply a room thermostat or remote control to turn off (whilst heating system is on). -
Page 15: Connection To Thermoregulators
6 .2 .2 Connection to thermoregulators This device will enable the circulators (external devices) to be powered directly from the mains, without the relative heating units are equipped with an Power Plus Box 1001 electrical load passing through the fuse on the board. extremely versatile control and operating system, able to Furthermore, in cases of emergency mode, circulator operate three independent systems functioning at different... -
Page 16: Frost Protection
Initials Jumper N. Description Flow temp. probe J11 (1-2) (HT) Water tank temp. J11 (3-4) Probe Flow temp. probe J11 (5-6) (LT) J11 (7-8) External temp. Probe Room thermostat J12 (9-10) (HT) Room thermostat J12 (11-12) (LT) 0-10V analogic J12 (13-14) device J12 (15-17) Remote control... -
Page 17: Connection To 0-10V External Thermoregulator
6 .2 .7 Connection to 0-10v external thermoregulator An external thermoregulator connection using a 0 – 10 v signal could be used by connecting the output signal to terminals n.13 and 14 (Figure 15). The positive pole of the signal output must be connected to terminal 13 for the device to work correctly. -
Page 18: Gas Valve Calibration
GAS VALVE CALIBRATION Procedure Gas valve calibration jobs must be done by the Technical Assistance Centre authorized by only. The procedure for calibrating the gas valve is given here below: - place the exhaust flue probe of the combustion analyzer into the socket on the clapet; - make sure there is demand from the two room thermostats. -
Page 19: Use And Adjustment
USE AND ADJUSTMENT The control panel was designed to enable the user to enter the various user modes; each one of these has a set of corresponding functions, activated by pressing a button or combination of two buttons pressed together. Furthermore, 8 .1 Control panel: description each button has a specific function depending on the selected user mode. -
Page 20: Display Mode
8 .2 Display mode The red (error) LED turns on in the case of faults that involve the permanent block of a heating element (normal operation can be reset by pressing the Master or Slave reset button). The green (on) LED indicates the presence of the electric power supply. The 3 digits with seven segments display the system statuses: SYSTEM STATUS DISPLAY... -
Page 21: Monitor Mode
8 .4 Changing the user parameters Pressing displays the following values in succession: - manifold delivery temperature T1 - DHW temperature T3 - low temperature circuit delivery temperature T6. To change the relative setpoints: - press the "Set/esc" button: the relative value will appear, the two digits on the right will flash - if the value should not be changed, press ”Set/esc”... -
Page 22: Installer Programming Mode
The following values for each single unit can be visualized with POS. DIMENSIONS DISPLAY Flow temperature (e.g. 70° C) Return temperature (e.g. 50° C) Exhaust flue temperature (e.g. 60° C) Ionization current (index from 0 to 99). E.g. fig. Ionization current index 44. Fan PWM signal (%). -
Page 23: Test Mode
8 .7 Test mode In test mode it is possible to generate a high temperature heating demand at maximum power and at minimum power. All system fans must be activated. If the installer turns off the switch for some Slaves, the others, connected to the Master, must continue to operate. -
Page 24: Setting Functioning Parameters
SETTING FUNCTIONING PARAMETERS The heating functions can be set for the high temperature, low temperature and DHW circuits based on the system requirements by setting the functional parameters. The first three parameters can be accessed on the user level. The next three require a password (“22”, see the "INSTALLER PROGRAMMING mode"... -
Page 25: Setting The Dhw Parameters
Setpoint_T_CH_Low Low temperature circuit setpoint (parameter 3) If the "fixed point" operating mode is set (par. 22=CH_type_low=0), it is the target temperature. If the "climatic control" operating mode is set (par. 22=1) , it is the maximum target temperature with minimum outdoor temperature (T_out_min=par. -
Page 26: Heat Control Setting
DHW_Priority With the high temperature circuit attenuation parameter, Par. 21≠0, the high temperature thermostat contact DHW priority (parameter 9) is ignored and a heat demand is present for the high 0 = Shifting priority A temperature circuit when: The purpose of shifting priority function A is that the system Manifold temperature <=Setpoint –... - Page 27 The burner is on when: Summer Mode Manifold temperature <=Setpoint – ignition hysteresis. Summer function (parameter 38.) Ignition hysteresis can be set, CH_Low_hyst_on = Par. 26, The Summer Mode function is used to deactivate requests preset to 5°C, can be set between 0 and 20°C. received by the High Temperature and Low Temperature The Master control unit converts the heat demand into circuits and from the zones when the outside temperature,...
- Page 28 MODE: MINIMUM QUANTITY OF BURNERS IGNITED Low load The low load function prevents burner ignition and shut off (PAR. 33=0) System power modulation is controlled by a PID regulator, in the case of a low heat demand. The conditions for low which controls the manifold temperature and the setpoint load operation activation is controlled in every Slave card is that of the active circuit (high or low temperature circuit...
- Page 29 ANALOGUE POWER INPUT, Par. 14=2 (Par. 22=2 for low temperature circuits) The following rules apply to high temperature (low temperature) circuit demand: no demand by the high temperature (low 0-2Vdc: temperature) circuit the heat demand is converted into a power 2-9Vdc: demand for each Slave.
- Page 30 Mix delivery temperature (°C) default Par. 31 = 10 Fig. 27 Safety functions of the Slave cards If the delivery temperature > 90°C for 5s, the slave card is blocked (no. 46). If the return temperature > 80°C for 5s, the slave card is blocked (no.
-
Page 31: List Of Parameters
10 LIST OF PARAMETERS The list of parameters for Power Plus Box 1001 is given here below. The user may only alter the first three parameters, whilst the Technical Assistance Centre must be called in for the others. User parameters Factory Lower Upper... - Page 32 Factory Lower Upper Parameter name Description setting limit limit CH1 max. Temp. 80°C 10°C 80°C Max. settable value for high system CH1 min. Temp. 50°C 10°C Par.1 Min temp. value high system (at max. external T.). Burner re-ignites after said differential. CH1 ON diff.
-
Page 33: Error List
11 ERROR LIST A and E type errors possibly encountered with Power Plus Box 1001 are given in the tables below. In this sense it should be specified that an E-type error (volatile error) is a fault which automatically disappears as soon as the fault is resolved;... - Page 34 No. on the PC Cause Troubleshooting Internal error Replace the Slave card. Internal software error Press the rest button. Internal error Replace the Slave card. The limit thermostat contact is Connector disconnected or defective. open with the burner off Limit thermostat defective. Delivery sensor error due to Check that the flow rate in each unit’s water circuit is exceeding the limit temp.
-
Page 35: Wiring Diagrams
12 WIRING DIAGRAMS... -
Page 37: Technical Specifications
13 TECHNICAL SPECIFICATIONS Power Plus Box 1001 INT Detail Power Plus Box 1001 EXT Certifications Boiler typology B23, B53, B53p CE Certification Nr. 0085CL0333 Overall dimensions and Connections Height x Width x Depth 1550x900x750 Loadless boiler weight Water capacity Diameter water connections 2”... - Page 38 Power Plus Box 1001 INT Detail Power Plus Box 1001 EXT Maximum rated heat input Minimum rated heat input 25,6 Domestic hot water maximum rated thermal input (80-60) Domestic hot water minimum rated thermal input (80-60) PARAMETER Seasonal heating energy efficiency class Water heating energy efficiency class Rated input Prated...
- Page 40 Commercial Offices: Via Risorgimento, 23 A 23900 - Lecco www.berettaboilers.com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improvement.