Copyright and Trademarks Copyright Copyright 2006-2017 Océ. Illustrations and specifications do not necessarily apply to products and services offered in each local market. No part of this publication may be reproduced, copied, adapted or transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language in any form or by any means, electronic, mechanical, optical, chemical, manual, or otherwise, without the prior written permission of Océ.
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Contents Contents Chapter 1 Introduction.........................5 Notes for the reader............................6 Available documentation..........................8 Introduction to the maintenance tasks......................9 Determine the required maintenance......................12 Chapter 2 Maintenance tasks - Level 1.....................13 Replace the cleaners............................14 Open the doors and covers........................14 Unlock the clean units..........................17 Lift the clean units............................18 Remove the sheet cleaners........................
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Contents Clean the OPC belt (right)..........................67 Open the doors............................67 Unlock the OPC unit (right)........................68 Clean the OPC belt (right)........................69 Lock the OPC unit (right)......................... 71 Finish the maintenance task........................72 Clean the glue cleaning rollers........................73 Open the doors and covers........................73 Unlock the clean units..........................
Names of options to be used in a fixed order Safety symbols Before you use this product, make sure you read and understand the safety information that http://downloads.oce.com belongs to the product. Find the safety information on . Also be sure to follow all warnings and instructions marked on the product.
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Notes for the reader Symbol Type of symbol Indicates CAUTION Laser beam Indicates a caution concerning operations that may lead to in- jury to persons if not performed correctly. To use the ma- chine safely, always pay attention to these cautions. IMPORTANT Indicates operational requirements and restrictions.
• A 'Safety Information Sheet'. Main Content of the User Manuals NOTE Please check downloads.oce.com for the latest version of the documentation. The following table provides an overview of the main content of the user manuals. User Manual Main content User Manual •...
Introduction to the maintenance tasks Introduction to the maintenance tasks Introduction This manual is intended for trained and certified operators who received the special maintenance training for the printer. Therefore, this manual is only intended as a reference guide for the described maintenance procedures.
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Introduction to the maintenance tasks Maintenance level Maintenance task Where to find more information Solve paper jams in hot areas of Remove sheets from the process modules on page 40 the printer Clean the OPC belt (left) on Clean the OPC belts •...
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Introduction to the maintenance tasks icon indicates required tasks. An orange icon indicates suggested tasks. These tasks may be required soon. You can select a maintenance task from the list and press [Start] to start the maintenance wizard. Chapter 1 - Introduction Océ...
Determine the required maintenance Determine the required maintenance Introduction The operator panel indicates that maintenance is required, and when maintenance is required. The operator panel also leads you through all the steps of each maintenance task. This section describes how the operator panel indicates that the machine requires maintenance. Replace the cleaners The sheet cleaners and the spiral cleaners are consumables.
Replace the cleaners Replace the cleaners Open the doors and covers Introduction This procedure is only intended for key operators who received the special maintenance training. When to do If the maintenance icon in the dashboard indicates that maintenance is required soon or immediately.
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Open the doors and covers 4. Open the lower door. Open the front doors (3). [2] Open the front doors 5. Lift the right-hand top cover to the upper position (1). 6. Lift the left-hand top cover to the upper position (2). [3] Lift the top covers CAUTION Hot area.
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Open the doors and covers 8. Unlock and lower the right-hand top cover (2). [4] Lift the left-hand inner cover 9. Only when the M0 lock is present, turn the M0 lock with the service key counter-clockwise to unlock the inner right-hand cover. [5] When the M0 lock is present, unlock the inner right-hand cover CAUTION Make sure that the right-hand inner cover is locked in the upper position.
Unlock the clean units Unlock the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Use the service key to turn N1 counter-clockwise. 2. Use the service key to turn M1 counter-clockwise. [7] Unlock the clean units Chapter 2 - Maintenance tasks - Level 1 Océ...
Lift the clean units Lift the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. CAUTION Make sure that both clean units are locked in the upper position. 1. Use the red handle to lift the right-hand clean unit (1) to the upper position. 2.
Remove the sheet cleaners Remove the sheet cleaners Procedure CAUTION Hot area. Use heat-resistant gloves. IMPORTANT Do not remove a layer of the sheet cleaner when the cleaner is inside the machine. 1. Press both red leaf springs at the end of the right-hand sheet cleaner outwards. [9] Press the red leaf springs outwards Chapter 2 - Maintenance tasks - Level 1 Océ...
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Remove the sheet cleaners 2. Remove the sheet cleaner. [10] Remove the sheet cleaners 3. Repeat the steps 1 and 2 for the left-hand sheet cleaner. Chapter 2 - Maintenance tasks - Level 1 Océ VarioPrint 6000 line...
Remove the spiral cleaners Remove the spiral cleaners Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Press both red leaf springs at the end of the right-hand spiral cleaner outwards. [11] Press the red leaf springs outwards Chapter 2 - Maintenance tasks - Level 1 Océ...
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Remove the spiral cleaners 2. Remove the spiral cleaner. [12] Remove the spiral cleaners 3. Repeat the steps 1 and 2 for the left-hand spiral cleaner. Chapter 2 - Maintenance tasks - Level 1 Océ VarioPrint 6000 line...
Recondition the sheet cleaners Recondition the sheet cleaners Procedure 1. Remove 1 layer and an extra 2-3 cm (about 1 inch) of both sheet cleaners, including the old adhesive strip (1). 2. Use heat-resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner (2). [13] Recondition the sheet cleaners NOTE Only use a new sheet cleaner if the cylinder does not contain enough clean-sheet...
Install the spiral cleaners Install the spiral cleaners Procedure 1. Lock the right-hand spiral cleaner between the red leaf springs. [14] Install the spiral cleaners 2. Repeat step 1 for the left-hand spiral cleaner. NOTE The spiral cleaners only fit in one way. Chapter 2 - Maintenance tasks - Level 1 Océ...
Install the sheet cleaners Install the sheet cleaners Procedure 1. Lock the right-hand sheet cleaner between the red leaf springs. [15] Install the sheet cleaners 2. Repeat step 1 for the left-hand sheet cleaner. NOTE The sheet cleaners only fit in one way. Chapter 2 - Maintenance tasks - Level 1 Océ...
Lower the clean units Lower the clean units Procedure IMPORTANT Make sure that the clean units are in the lowest position. 1. Lift the right-hand clean unit and push the red handle to unlock the locking mechanism (1). 2. Lower the right-hand clean unit into the locked position (2). 3.
Lock the clean units Lock the clean units Procedure 1. Use the service key to turn N1 clockwise. 2. Use the service key to turn M1 clockwise. [17] Lock the clean units Chapter 2 - Maintenance tasks - Level 1 Océ...
Close the covers Close the covers Procedure 1. Unlock and lower the right-hand inner cover. [18] Close the right-hand inner cover 2. Only when the M0 lock is present, push down the inner right-hand cover. Turn the M0 lock with the service key clockwise to lock the inner right-hand cover.
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Close the covers 4. Unlock and lower the left-hand inner cover (2). [20] Close the left-hand inner cover 5. Close the left-hand top cover (1). 6. Close the right-hand top cover (2). [21] Close the top covers Chapter 2 - Maintenance tasks - Level 1 Océ...
Clean the frame unit Clean the frame unit Procedure 1. Required tools and materials: • Cleaner K. • D-wrench. • Cleaning pad. [22] Required tools and materials 2. Use a D-wrench to push and turn K3 clockwise. [24] Use a D-wrench to push K3. Chapter 2 - Maintenance tasks - Level 1 Océ...
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Clean the frame unit [25] Turn K3 clockwise 3. Move the frame unit outwards. [26] Move the frame unit outwards. 4. Clean the frame unit with a cleaning pad. [27] Clean the frame unit with a cleaning pad Chapter 2 - Maintenance tasks - Level 1 Océ...
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Clean the frame unit 5. Push the frame inwards. [28] Push the frame inwards 6. Use a D-wrench to push and turn K3 anticlockwise into the locked position. [29] Turn K3 counter-clockwise into the locked position 7. Repeat the steps 2 - 6 for the left-hand frame unit (L3). Chapter 2 - Maintenance tasks - Level 1 Océ...
Finish the maintenance task Finish the maintenance task Procedure 1. Close the front doors. 2. Use socket wrench 10 to tighten the bolt of the front doors. [31] Close the front doors 3. Close the lower door. 4. On the operator panel, confirm that you successfully replaced the cleaners. 5.
Lock the clean unit (left) Lock the clean unit (left) Introduction This procedure is only intended for key operators who received the special maintenance training. When to do Replace the cleaners on page After you replaced the cleaners 14, you must restart the machine. If you accidentally forgot to lock a clean unit after you replaced the cleaners, the machine will detect this during the initialization.
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Lock the clean unit (left) 4. Use the service key to turn N1 clockwise. [33] Lock the clean unit 5. Close the front doors. 6. Use socket wrench 10 to tighten the bolt of the front doors. [34] Close the front doors 7.
Lock the clean unit (right) Lock the clean unit (right) Introduction This procedure is only intended for key operators who received the special maintenance training. When to do Replace the cleaners on page After you replaced the cleaners 14, you must restart the machine. If you accidentally forgot to lock a clean unit after you replaced the cleaners, the machine will detect this during the initialization.
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Lock the clean unit (right) 4. Use the service key to turn M1 clockwise. [36] Lock the clean unit 5. Close the front doors. 6. Use socket wrench 10 to tighten the bolt of the front doors. [37] Close the front doors 7.
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Lock the clean unit (right) Chapter 2 - Maintenance tasks - Level 1 Océ VarioPrint 6000 line...
Remove sheets from the process modules Remove sheets from the process modules Remove sheets from the interface module Introduction During the printing process, sheets can get stuck in one or more process modules. Sometimes, you can only remove these sheets when the machine is off, for example when a sheet is stuck in the preheat unit.
Open the doors Open the doors Procedure 1. At the start of the procedure, the machine is turned off. CAUTION Wait until the machine is turned off. Opening the doors too soon can possibly cause injury. 2. Use socket wrench 10 to loosen the bolt of the front doors (2). 3.
Remove sheets at the top cover Remove sheets at the top cover Procedure 1. Remove the sheets at the top cover (1). 2. Lift the right-hand top cover to the upper position (2). 3. Lift the left-hand top cover to the upper position (3). [40] Remove the sheets at the top cover Chapter 3 - Maintenance tasks - Level 2 Océ...
Remove sheets at the inner covers Remove sheets at the inner covers Procedure CAUTION Hot area. Use heat-resistant gloves. CAUTION Make sure that the left-hand inner cover is locked in the upper position. 1. Remove the sheets at the inner covers. 2.
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Remove sheets at the inner covers 5. Lift the right-hand inner cover to the upper position. [43] Open the inner covers (2 of 2) 6. Remove the sheets from the receiving unit. NOTE Always pull out the sheet straight and in horizontal direction. [44] Remove the sheets from the receiving unit 7.
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Remove sheets at the inner covers 8. Remove the sheets from the transfuse pinch. [46] Remove the sheets from the transfuse pinch 9. When the optional light-weight media module is installed, you might have to remove the air guidance unit to remove the sheets. Remove the air guidance unit on page Remove the sheets.
Remove sheets from the registration unit Remove sheets from the registration unit Procedure 1. Turn handle C1 clockwise (1). 2. Open drawer C1 (2). NOTE Opening the drawer can be difficult due to jammed media. [47] Open the registration unit 3.
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Remove sheets from the registration unit 4. Remove the sheets below the preheat unit. [49] Remove the sheets below the preheat unit 5. Close drawer C1. NOTE Do not turn handle C1. [50] Close drawer C1 Chapter 3 - Maintenance tasks - Level 2 Océ...
Remove the preheat unit Remove the preheat unit Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Remove the bolts of the preheat unit to unlock the preheat unit. [51] Unlock the preheat unit 2. Pull out the unit as far as possible. [52] Pull the unit out 3.
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Remove the preheat unit 5. Put the unit on a heat-resistant base. Make sure that the left-hand side is on top. Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Disassemble and assemble the preheat unit Disassemble and assemble the preheat unit Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Press both red leaf springs at the preheat unit plate outwards and pull out the plate. [54] Disassemble the preheat unit 2.
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Disassemble and assemble the preheat unit 4. Remove the sheets below the transfer unit. [57] Remove the sheets below the transfer unit Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Install the preheat unit Install the preheat unit Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Put the slider wheels of the preheat unit behind the slider wheels of the machine. [58] Install the preheat unit 2. Put the preheat unit in horizontal position and push the unit into the machine. [59] Push the preheat unit into the machine 3.
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Install the preheat unit 4. Turn handle C1 anticlockwise to lock the registration unit. [61] Lock the registration unit Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Unlock the clean units Unlock the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Use the service key to turn N1 counter-clockwise. 2. Use the service key to turn M1 counter-clockwise. [62] Unlock the clean units Chapter 3 - Maintenance tasks - Level 2 Océ...
Lift the clean units Lift the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. CAUTION Make sure that both clean units are locked in the upper position. 1. Use the red handle to lift the right-hand clean unit to the upper position (1). 2.
Lower the clean units Lower the clean units Procedure IMPORTANT Make sure that the clean units are in the lowest position. 1. Lift the right-hand clean unit and push the red handle to unlock the locking mechanism (1). 2. Lower the right-hand clean unit into the locked position (2). 3.
Lock the clean units Lock the clean units Procedure 1. Use the service key to turn N1 clockwise. 2. Use the service key to turn M1 clockwise. [65] Lock the clean units Chapter 3 - Maintenance tasks - Level 2 Océ...
Close the covers Close the covers Procedure 1. Unlock and lower the right-hand inner cover. [66] Close the right-hand inner cover 2. Only when the M0 lock is present, push down the inner right-hand cover. Turn the M0 lock with the service key clockwise to lock the inner right-hand cover.
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Close the covers 4. Unlock and lower the left-hand inner cover (2). [68] Close the left-hand inner cover 5. Close the left-hand top cover (1). 6. Close the right-hand top cover (2). [69] Close the top covers Chapter 3 - Maintenance tasks - Level 2 Océ...
Finish the maintenance task Finish the maintenance task Procedure 1. Close the front doors. 2. Use socket wrench 10 to tighten the bolt of the front doors. [70] Close the front doors 3. On the operator panel, confirm that you successfully removed the sheets. 4.
Clean the OPC belt (left) Clean the OPC belt (left) Open the doors Introduction This procedure is only intended for key operators who received the special maintenance training. When to do When a pollution is visible at exact the same height on an A4 print or a letter print after each 6 to 8 prints.
Unlock the OPC unit (left) Unlock the OPC unit (left) Procedure 1. Use the service key to push and turn L1 counter-clockwise. 2. Use the service key to turn L2 counter-clockwise. 3. Use the service key to push and turn L3 counter-clockwise. 4.
Clean the OPC belt (left) Clean the OPC belt (left) Procedure IMPORTANT Do not touch the OPC belt with your fingers. Wear cleaning gloves. 1. Rotate the metal OPC pulley to locate the spot(s) on the OPC. [74] Rotate the OPC pulley to locate the spots 2.
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Clean the OPC belt (left) [76] Clean the OPC 5. Carefully remove all Cleaner from the OPC belt. Use new offset pads for this. Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Lock the OPC unit (left) Lock the OPC unit (left) Procedure 1. Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near (+/- 0.1 inch) the arrows of the yellow registration board. [77] Reposition the OPC belt 2.
Finish the maintenance task Finish the maintenance task Procedure 1. Close the front doors. 2. Use socket wrench 10 to tighten the bolt of the front doors. [80] Close the front doors 3. Close the lower door. 4. On the operator panel, confirm that you successfully cleaned the OPC belt. 5.
Clean the OPC belt (right) Clean the OPC belt (right) Open the doors Introduction This procedure is only intended for key operators who received the special maintenance training. When to do When a pollution is visible at exact the same height on an A4 print or a letter print after each 6 to 8 prints.
Unlock the OPC unit (right) Unlock the OPC unit (right) Procedure 1. Use the service key to push and turn K1 clockwise. 2. Use the service key to turn K2 clockwise. 3. Use the service key to push and turn K3 clockwise. 4.
Clean the OPC belt (right) Clean the OPC belt (right) Procedure IMPORTANT Do not touch the OPC belt with your fingers. Wear cleaning gloves. 1. Rotate the metal OPC pulley until the spots are visible. [84] Rotate the OPC pulley to locate the spots 2.
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Clean the OPC belt (right) [86] Clean the OPC 5. Carefully remove all Cleaner from the OPC belt. Use new offset pads for this. Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Lock the OPC unit (right) Lock the OPC unit (right) Procedure 1. Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near (+/- 0.1 inch) the arrows of the yellow registration board. [87] Reposition the OPC belt 2.
Finish the maintenance task Finish the maintenance task Procedure 1. Close the front doors. 2. Use socket wrench 10 to tighten the bolt of the front doors. [90] Close the front doors 3. Close the lower door. 4. On the operator panel, confirm that you successfully cleaned the OPC belt. 5.
Clean the glue cleaning rollers Clean the glue cleaning rollers Open the doors and covers Introduction This procedure is only intended for key operators who received the special maintenance training. When to do Certain media may contain substances (for example ink or wax) that pollute the machine. This pollution can lead to decreased image quality and/or machine damage.
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Open the doors and covers 4. Open the front doors (3). [91] Open the front doors 5. Lift the right-hand top cover to the upper position (1). 6. Lift the left-hand top cover to the upper position (2). [92] Lift the top covers CAUTION Hot area.
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Open the doors and covers 8. Unlock and lower the right-hand top cover (2). [93] Lift the left-hand inner cover 9. Only when the M0 lock is present, turn the M0 lock with the service key counter-clockwise to unlock the inner right-hand cover. [94] When the M0 lock is present, unlock the inner right-hand cover CAUTION Make sure that the right-hand inner cover is locked in the upper position.
Unlock the clean units Unlock the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Use the service key to turn N1 counter-clockwise. 2. Use the service key to turn M1 counter-clockwise. [96] Unlock the clean units Chapter 3 - Maintenance tasks - Level 2 Océ...
Lift the clean units Lift the clean units Procedure CAUTION Hot area. Use heat-resistant gloves. CAUTION Make sure that both clean units are locked in the upper position. 1. Use the red handle to lift the right-hand clean unit to the upper position (1). 2.
Lift the TTF units Lift the TTF units Procedure CAUTION Hot area. Use heat-resistant gloves. 1. When the optional light-weight media module is installed, you have to remove the air guidance unit before you can lift the TTF units. Remove the air guidance unit on page CAUTION Hot area.
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Lift the TTF units 4. Push the service key at the indicated location inside and turn it counter-clockwise. 5. Use socket wrench 10 to loosen the two bolts of the left-hand TTF Unit. 6. Lift the left-hand TTF unit, using the metal bar at the front side. Chapter 3 - Maintenance tasks - Level 2 Océ...
Prepare for cleaning Prepare for cleaning Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Put a minimum of 4 layers of paper under the left-hand and the right-hand glue cleaning roller to protect the OPC. Chapter 3 - Maintenance tasks - Level 2 Océ...
Clean the glue cleaning rollers Clean the glue cleaning rollers CAUTION Cleaner fluids can cause irritation. Read the Material Safety Data Sheets of the cleaner fluids before use. CAUTION Hot area. Use heat-resistant gloves. IMPORTANT Always clean both glue cleaning rollers. IMPORTANT For all cleaning actions, apply a small amount of cleaner fluid on an offset pad.
Close the TTF units Close the TTF units Procedure CAUTION Hot area. Use heat-resistant gloves. 1. Carefully push the left-hand TTF unit down, using the red press plates. When the red press plates are not present, carefully push on the indicated area to close the left- hand TTF unit.
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Close the TTF units 3. Push the service key at the indicated location inside and turn it clockwise to put the tension on the TTF belt. 4. Carefully push the right-hand TTF unit down, using the red press plates. When the red press plates are not present, carefully push on the indicated area to close the right- hand TTF unit.
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Close the TTF units 6. When the optional light-weight media module was installed, install the air guidance unit again. Install the air guidance unit on page Chapter 3 - Maintenance tasks - Level 2 Océ VarioPrint 6000 line...
Lower the clean units Lower the clean units Procedure IMPORTANT Make sure that the clean units are in the lowest position. 1. Lift the right-hand clean unit and push the red handle to unlock the locking mechanism (1). 2. Lower the right-hand clean unit into the locked position (2). 3.
Lock the clean units Lock the clean units Procedure 1. Use the service key to turn N1 clockwise. 2. Use the service key to turn M1 clockwise. [99] Lock the clean units Chapter 3 - Maintenance tasks - Level 2 Océ...
Close the covers Close the covers Procedure 1. Unlock and lower the right-hand inner cover. [100] Close the right-hand inner cover 2. Only when the M0 lock is present, push down the inner right-hand cover. Turn the M0 lock with the service key clockwise to lock the inner right-hand cover.
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Close the covers 4. Unlock and lower the left-hand inner cover (2). [102] Close the left-hand inner cover 5. Close the left-hand top cover (1). 6. Close the right-hand top cover (2). [103] Close the top covers Chapter 3 - Maintenance tasks - Level 2 Océ...
Finish the maintenance task Finish the maintenance task Procedure 1. Close the front doors. 2. Use socket wrench 10 to tighten the bolt of the front doors. [104] Close the front doors 3. Press [Stop] to close the maintenance screen. The machine is turned on. Chapter 3 - Maintenance tasks - Level 2 Océ...
Check the filter Check the filter Introduction This procedure is only intended for key operators who received the special maintenance training. Action You can only check the filter when the sys- tem is printing or when the system indicates that you should check the air filters. This is indicated by the orange maintenance icon.
Replace the filter Replace the filter Introduction This procedure is only intended for key operators who received the special maintenance training. Action Move the handle up to shut off the incoming air. Remove the upper cover of the filter unit. 1.
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Replace the filter Action Move the handle down to switch on the in- coming air. Chapter 4 - Optional light-weight media module Océ VarioPrint 6000 line...
Remove the air guidance unit Remove the air guidance unit Introduction This procedure is only intended for key operators who received the special maintenance training. When to do Use this procedure to remove the air guidance unit to access the TTF, for example when you need to remove sheets in the TTF.
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Remove the air guidance unit Action [Unscrew the two bolts that attach the unit to the machine.] One bolt at the front side and one bolt at the rear side. [Lift the air guidance unit and put it aside on a safe place.] Chapter 4 - Optional light-weight media module Océ...
Install the air guidance unit Install the air guidance unit Introduction This procedure is only intended for key operators who received the special maintenance training. When to do After you performed a maintenance action in the TTF area, you must install the air guidance unit again.
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Install the air guidance unit Action [Screw the two bolts to attach the air guid- ance unit to the machine.] One bolt at the rear side and one bolt at the front side. Chapter 4 - Optional light-weight media module Océ...
Index Index Level 1..............Level 2..............Air guidance unit Maintenance levels...........9 install..............97 Maintenance screen..........remove.............. Available documentation.........8 OPC belt Left..............61 Check Right..............filter..............Clean Frame unit............30 Glue cleaning rollers........73, Remove OPC belt (left)..........61, air guidance unit..........OPC belt (right)...........67, Preheat unit............
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