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Honeywell XYR 6000 User Manual

Smartcet corrosion transmitter
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OneWireless
XYR 6000 SmartCET Corrosion
Transmitter
User's Manual
34-XY-25-18
Revision 3
6/24/08

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Summary of Contents for Honeywell XYR 6000

  • Page 1 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 34-XY-25-18 Revision 3 6/24/08...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 3 Transmitters. Mounting, installation and wiring are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.
  • Page 4 Honeywell Global TAC – China Phone: +86- 21-5257-4568 Mail: Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd. Shanghai 200051, People’s Republic of China Email: Global-TAC-China@honeywell.com OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 5 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: Global-TAC-JapanJA25@honeywell.com World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps Elsewhere Call your nearest Honeywell office. Training Classes Honeywell Automation College: http://www.automationcollege.com Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 6 Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 7 47 of the NZ Trade Marks Act. The mark is only to be used in accordance with conditions laid down by ACMA and RSM. This mark is equal to the CE Mark used in the European Union. N314 directly under the logo is Honeywell’s unique supplier identification number. Revision 3...

  • Page 9: Table Of Contents

    Introduction ..........................17 Block description ........................17 Block types ................................17 Block diagram...............................17 Parameter details ........................18 OPERATION ......................19 Overview ............................19 Display modes ..............................19 Authentication Device............................19 Transmitter connection status....................20 Transmitter PV display .......................21 Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 10 Tools required ..............................47 Procedure ................................47 Replacing antenna ........................49 Tools required ..............................49 Procedure ................................49 Replacing terminal board ......................52 When to replace..............................52 Tools required ..............................52 Procedure ................................52 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 11 Table 17 Pitting Factor Values ........................42 Table 18 CMI values............................43 Table 19 Sensor module replacement......................45 Table 20 Battery replacement procedure ....................47 Table 21 Antenna replacement procedure ....................50 Table 22 Terminal board replacement procedure ..................52 Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 12 Contents Figures Figures Figure 1 XYR 6000 SmartCET Functional Diagram ..................2 Figure 2 Block Diagram ..........................17 Figure 3 Main menu.............................27 Figure 4 Security and Node Deployment.....................28 Figure 5 Device Local Configuration screen....................30 Figure 6 Read Node Information .........................31 Figure 7 Advanced Options .........................33 Figure 8 Individual Anodic and Cathodic Tafel Slopes................41...

  • Page 13: Introduction

    Scope The manual includes: Details of topics that relate uniquely to the Honeywell XYR 6000 Corrosion Transmitter, • This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start • Guide (document 34-XY-25-21). OneWireless network overview OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial field sensors to a central system.

  • Page 14: Figure 1 Xyr 6000 Smartcet Functional Diagram

    Board Board current EEPROM Multi- Input Micro- Micro- Corrosion Antenna plexer processor processor from potential probe EEPROM Battery Electronics Housing Configuration Data Figure 1 XYR 6000 SmartCET Functional Diagram OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 15: Specifications

    Liechtenstein Bulgaria Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 16: Certifications And Approvals

    NRTL listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by Honeywell. For detailed transmitter specifications see the following Specification and Model Selection Guide. XYR 6000 SmartCET Wireless Monitoring Transmitter Corrosion (document 34-XY-03-31) • OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual...

  • Page 17: Authentication Device

    Remote Fixed Point–to-Point antenna(s) for this unit must be fixed and mounted on outdoor • permanent structures with a separation distance between the antenna(s) of greater than 20cm and a separation distance of at least 100cm from all persons. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 18 France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz. Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of 2,454 – 2,483.5MHz. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 19 2500 West Union Hills Drive, Phoenix, AZ 85027, USA Compliance Statement The product herewith complies with the harmonized standards listed above. Typical product line systems and configurations have been tested, for compliance. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 20 Hereby, Honeywell, declares that this Multinode is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Español Por medio de la presente Honeywell declara que el Multinode cumple (Spanish): con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.
  • Page 21 (Swedish): överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Íslenska Hér með lýsir Honeywell yfir því að Multinode er í samræmi við (Icelandic): grunnkröfur og aðrar kröfur, sem gerðar eru í tilskipun 1999/5/EC. Norsk Honeywell erklærer herved at utstyret Multinode er i samsvar med de...

  • Page 22: Probes

    G10800 1080 Carbon Steel 55.46 7.84 G41400 4140 55.62 7.85 K01200 A179 55.77 7.87 K01201 A192 55.70 7.86 K02598 ASTM A36 55.71 7.86 K02700 A516-70 (A516 Gr70) 55.62 7.86 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 23 S41003 Duracorr 55.12 7.70 S41425 Mod. 13Cr 56.13 7.70 K03005 A53 Grade B Carbon Steel Pipe 55.68142 7.87 K02598 ASTM A36 55.71 7.86 K03006 A106, Grade B 55.66 7.86 Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 24: Preparation

    3.1. Installation 3. Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21) for installation, mounting and wiring of your XYR 6000 SmartCET transmitter. Configuration The XYR 6000 SmartCET Transmitter contains the electronics interface compatible for connecting to the OneWireless network.

  • Page 25: User Calibration

    Press Enter to return to PV display. Reverse steps 3 and 4. When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock to LOCKED. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 26: Linear Polarization Resistance Check

    If the general corrosion value still differs from what was expected, check the probe (and probe wiring if not in line with the test resistor) and corrosion parameter configuration. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3...

  • Page 27: Table 3 Linear Polarization Resistance Check

    Press Enter to return to PV display. Reverse steps 3 and 4. When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock to Locked. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 28: Restore Calibration To Factory Default

    If calibration is unsuccessful an error message is displayed. See Table 2. • Press Enter to return to PV display. Exit the menu. When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock to Locked. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 29: Function Blocks

    Figure 2 Block Diagram Each of these blocks contains parameters that are standard OneWireless-transmitter defined parameters. The AITB and device blocks contain standard parameters common to all XYR 6000 transmitter models Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual...

  • Page 30: Parameter Details

    The transmitter displays a few basic parameters, such as tag, serial number, device revision, build, device address, WFN ID. For more information on parameters, refer to the following documents. OneWireless Wireless Builder User’s Guide • OneWireless Builder Parameter Reference • OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 31: Operation

    Device Local Configuration buttons (Table 9). You can also use the PDA’s buttons. Authentication Device menus are described in section 5.6 starting on page 27. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 32: Transmitter Connection Status

    Multinode in Transmitter has connected with only one order to form a redundant connection to the Multinode. network *Use the PDA to determine your radio firmware build number (page 21). OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 33: Transmitter Pv Display

    4 +404.0 Corrosion monitoring index. Unitless. Normal range is 0 – 2000. PV4 status See Table 6. If PV status is not displayed then the PV value is good. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 34: Table 6 Pv Status

    See page 45. RADIO WDT WDT Reset Occurred Radio Watch Dog Restart both the radio and sensor. RESET Timeout detected If condition persists, replace sensor module. See page 45. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 35 PV control. Blank Asymmetric Response Electrochemical Check electrodes for differential From Probe response of probe is not attack on electrodes, for example, symmetrical crevice on one electrode. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 36 Watchdog Timer Error* Sensor Watchdog Clear by warm restart of device. If Timeout. The processor condition persists contact was restarted due to Honeywell service. unexpected operation. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 37: Transmitter Quick View Of Parameters

    It does not change if the application firmware changes without affecting the device description. Build Sensor firmware number Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 38: Transmitter Menu

    Secondary receive signal strength. Same as PRI RSSI. Read only. WFN ID Wireless Field Network ID. Read only. DEV ADD Device address. Read only. TX POWER Radio transmit power. Read only. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 39: Authentication Device Menus

    Hold the Authentication Device no more than 6” from the transmitter and aim the infrared beam at the transmitter display while tapping on the screen command or button. Main menu The main menu is shown below. Details start on the next page. Figure 3 Main menu Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 40: Security And Node Deployment

    PDA, • clear the transmitter’s key and reset its configuration to factory default (such as for decommissioning). • Figure 4 Security and Node Deployment OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...
  • Page 41 • manager and getting more. For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual...

  • Page 42: Device Local Configuration

    • • Go to the upper menu level. • When changing a number value, move cursor to the left/more significant digit, then wrap around to the least significant digit. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 43: Read Node Information

    Range: 0 to 65535. Build Sensor firmware and radio firmware build numbers. Radio Hardware radio type, FHSS or DSSS WFN ID: Wireless Field Network ID. Range: 0 to 255. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 44 If successful, the device will transition to the connected state. Connected – A secure connection is formed with one or two multinodes. The second line contains detailed state information useful for problem reporting. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 45: Advanced Options

    Overrides the detected infrared communication port detected on your PDA. If Port infrared communication is not functioning, you can override the detected settings using this option. Read TX Power Level Reads the transmission power level of the transmitter radio. Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 46: Troubleshooting

    The quaternary variable (Corrosion Mechanism Indicator) is largely dependant on the type of material being studied, but generally, if active corrosion is being observed (>5mpy), it will tend to be significantly larger than the case for very low corrosion rates. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 47: General Troubleshooting Procedures

    General troubleshooting procedures The XYR 6000 SmartCET transmitter is designed to operate over a broad range of corrosion rates. However, most problems associated with the corrosion rate calculation arise when the actual corrosion rate is extremely high, and there is likelihood that the instrument is approaching or exceeding its stated operating limits.
  • Page 48 CMI unstable switching from Corroding systems with real very low value 0, to large value diffusion / mass transport for example, > 5000. limiting scenarios are problematic monitoring situations. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 49: Recommended Operating Conditions

    Recommended operating conditions The XYR 6000 SmartCET transmitter utilizes electrochemical techniques that are applicable to a wide range of corrosive conditions. The following table provides the applicable operating envelope for XYR 6000 SmartCET with additional comments when the operating range is outside envelope.
  • Page 50 (for example, updating the default value) is not recommended. Consult with the factory for additional information. Corrosion Mechanism Indicator Expected range: 0 to 2000. Values are dependent on material and environment. OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 51: Corrosion Measurements

    Corrosion may be directly related to operational parameters such as temperatures, flow, chemical composition, etc. The XYR 6000 SmartCET uses three electrodes that are referred to as the working, counter and reference electrodes. A low frequency sinusoidal voltage excitation is applied to the working electrode with respect to the reference electrode, and the current is measured and analyzed (on the counter electrode) synchronously with the applied signal.

  • Page 52: B Value

    Corrosion Rate Environment Comments >200 mpy Highly conductive, highly This could be at upper level of XYR 6000 accuracy corrosive range. If used in this environment, electrodes with small area should be used (for example, 1cm2). 1-200mpy Average corrosion rate Use correct probe type according to process application.

  • Page 53: Pitting Factor

    – it’s a much better analysis route. XYR 6000 SmartCET uses Harmonic Distortion Analysis (HDA) to calculate the ‘true’ B value. With an accurately computed B value, the default B value used in the LPR calculation can be changed thus enabling a more accurate corrosion rate calculation to be made.

  • Page 54: Corrosion Mechanism Indicator

    B value. XYR 6000 uses electrochemical noise (ECN) to calculate the Pitting Factor. A useful analogy to explain the difference between general corrosion and localized corrosion (Pitting Factor) is that of a flashlight with its beam constantly ON (general corrosion) and one that is flickering (localized corrosion).

  • Page 55: Table 18 Cmi Values

    > 2000 Possible redox film, for example, sulfide 20 - 200 Freely corroding system 0-20 Passive material, for example, Al, Zr, Ti Negative Adsorption processes, for example, some corrosion inhibitors Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 56: Maintenance/Repair

    8. Maintenance/Repair 8.1. Parts 8. Maintenance/Repair Parts The following replacement parts may be ordered from Honeywell. For other replacement parts such as probes, refer to XYR 6000 Wireless Transmitter Corrosion Specification (document 34-XY-03-31) Part number Qty. Description 50015866-504 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Corrosion...

  • Page 57: Replacing Sensor Module

    Table 19 Sensor module replacement Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 9. Unscrew and remove the end cap.

  • Page 58: Figure 9 Sensor Module Removal And Replacement

    8. Maintenance/Repair 8.2. Replacing sensor module Figure 9 Sensor module removal and replacement OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

  • Page 59: Replacing Batteries

    Mixing old and new batteries or different manufacturers is not permitted. Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non-rechargeable), size D. No other batteries are approved for use in XYR 6000 Wireless Transmitters. • Xeno Energy XL-205F •...

  • Page 60: Figure 10 Battery Replacement

    (3.5 – 5.3 Lb-in). Re-connect battery connector. Honeywell recommends lubricating the end cap O-ring with a Silcone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Screw the end cap back on and tighten the M3 locking screw.

  • Page 61: Replacing Antenna

    POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1Gohm per square. When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent.

  • Page 62: Table 21 Antenna Replacement Procedure

    See items 2 in Figure 11. Torque screws to 0,4 – 0,6 N-M (3.5 – 5.3 Lb- in). Replace the front end cap. Honeywell recommends lubricating the front end cap O-ring with a Silcone Grease such as Dow Corning #55 or equivalent before replacing the end cap.

  • Page 63: Figure 11 Antenna Replacement

    8. Maintenance/Repair 8.4. Replacing antenna Antenna connector Figure 11 Antenna replacement Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...

  • Page 64: Replacing Terminal Board

    Table 22 Terminal board replacement procedure Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. SHOCK HAZARD Depending on your installation, transmitter input wiring sources may contain high voltage.

  • Page 65: Figure 12 Terminal Board Replacement

    (3.5 – 5.3 Lb-in). Re-connect battery connector. Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Screw the end cap back on and tighten the M3 locking screw.
  • Page 67 8. Maintenance/Repair 8.5. Replacing terminal board Revision 3 OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual 6/24/08...
  • Page 68 8. Maintenance/Repair 8.5. Replacing terminal board OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual Revision 3 6/24/08...

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