Honeywell XYR 5000 series User Manual
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Honeywell XYR 5000 series User Manual

Honeywell XYR 5000 series User Manual

Wireless dual analog input interface transmitter
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Wireless Dual Analog Input
Interface Transmitter
User Manual
Americas
900 MHz ISM Band
XYR 5000 Line
34-XY-25-04
Rev. 8
July 2012

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  • Page 1 Wireless Dual Analog Input Interface Transmitter User Manual Americas 900 MHz ISM Band XYR 5000 Line 34-XY-25-04 Rev. 8 July 2012...
  • Page 3 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 4 07/12 Battery updates Contacts The following is a list of Honeywell contacts for including Internet World Wide Web, Telephone, Fax and Email. For Asia Pacific, Europe, North and South Americas Sales and Service For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the offices below.

  • Page 5: Table Of Contents

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Table of Contents Section 1: Introduction ____________________________________ 1 1.1: Using This Manual 1.2: About the Device 1.3: Unpacking 1.4: Software Compatibility Section 2: Quick Start _____________________________________ 3 Section 3: Installation _____________________________________ 4 3.1: Mechanical Installation...
  • Page 6 Honeywell Process Solutions Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Wireless Dual Analog Input Interface Transmitter Section 7: Configuring the Process Variable _________________ 33 7.1: Selecting the Units of Measure 7.2: Setting a Measurement Offset 7.3: Trimming the Measurement 7.4: Entering a 22-Point Curve...

  • Page 7: Section 1: Introduction

    Section 1: Introduction This manual is designed to assist in installing, operating, and maintaining 1.1: USING THIS MANUAL Honeywell Model WI551 and WI552 Dual Analog Input Interface Trans- mitters. The manual is broken into sections as follows: Section 2: Quick Start This section summarizes what must be done in order to get the device in- stalled, configured, and in operation quickly.

  • Page 8: About The Device

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Honeywell Dual Analog Input Transmitter is a reliable Radio Fre- 1.2: ABOUT THE DEVICE quency (RF) transceiver coupled with a dual-channel analog input sensor that can be used to monitor a variety of processes in hazardous and hard-to -reach areas.

  • Page 9: Section 2: Quick Start

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 2: Quick Start This section summarizes what must be done in order to get the device in- stalled, configured, and in operation quickly. However, it does not provide detailed or how-to information to perform the tasks outlined.

  • Page 10: Section 3: Installation

    In this section mechanical installation instructions are discussed for the 3.1: Mechanical Installation various setup capabilities of the Dual Analog Input Transmitter. Each Honeywell Dual Analog Input Transmitter is a rugged device which Warning provides optimal performance when installed with careful consideration.
  • Page 11 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3.1.1: Continued Figure 3.1: Examples of Incorrect Transmitter Position- Because there are so many setup possibilities we cannot cover them all. A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication.
  • Page 12 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Transmitters may be placed closely together by carefully following this 3.1.1.1: Technique for Close Positioning of procedure. If this procedure for close positioning of Transmitters is not Transmitters followed, the communication range of the Transmitters will be significantly reduced and the Transmitters may eventually lose communication with the Base Radio entirely.

  • Page 13: Testing Communications

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Remember, proper placement of the Transmitter will optimize your RF 3.2: Testing Communications communication range and capabilities. Perhaps the best test to perform before mechanically mounting the unit is a quick hand-held test. There are two types of tests you can conduct: the RSSI (Received Signal Strength Indicator) Diagnostic and the Link Test.

  • Page 14: 2: Link Test

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3.2.1 Continued To place the Transmitter in RSSI Diagnostic mode follow the menu map shown in Figure 3.2. Note that the RSSI menu is under the DIAGNSE menu and not the CONFIG menu.
  • Page 15 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Link Test is located in the Transmitter’s diagnostic menu (see Figure 3.2.2.1: Conducting a Link Test from the Transmitter 3.3). Figure 3.3: Menu Map to Transmitter Link Test Using the NEXT and ENTER buttons, navigate to Link Test, and press the ENTER button to begin the test.
  • Page 16 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Once the Normal Transmit Rate is selected, the Link Test will immediately 3.2.2.2 Continued start. The Base Radio will begin to test the link from the Transmitter. During this time, the word TEST will appear on the LCD display. When the test is complete, the Base Radio will display the quality of the link.
  • Page 17 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3.2.2.3 Continued Figure 3.5: WMT Transmitter View Select Wireless Data Loss Test… from the popup menu. The Wireless Data Loss Test window appears (Figure 3.6). The name of the Transmitter being tested appears in the title bar in parenthesis.
  • Page 18 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3.2.2.3 Continued During the test, the communications reliability is evaluated while the Transmitter is running under normal operating conditions. As the test runs, a link strength will be shown in the lower right hand corner of the window.

  • Page 19: Electrical Installation

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter In this section wiring instructions are discussed for the various setup capa- 3.3: Electrical Installation bilities of the Dual Analog Input Transmitter. The subsections are as fol- lows: Caution 3.3.1: Electrical Specifications Remember to turn off all power BEFORE hook- 3.3.2: Wiring the Voltage/Current Input...

  • Page 20: 3: Wiring The Input Switches

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter To properly wire a switch input device to the Dual Analog Input Transmit- 3.3.3: Wiring the Input Switches ter simply follow the wiring diagram provided below. Please note that (Optional) loop power does NOT need to be supplied as the Transmitter supplies the monitoring power.

  • Page 21: Section 4: General Configuration

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 4: General Configuration This section discusses general configuration of the Transmitter via the NEXT and ENTER buttons. The subsections are as follows: 4.1: Transmitter Displayed Messages 4.1.1: The Read-Only Sequence 4.2: The Overall Configuration Menu Map...

  • Page 22: Overall Configuration Menu Map

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter A complete Transmitter Menu Map is shown in Appendix C. Below is an 4.2: Overall Configuration overall view of the configuration menu to aid the user in setting up the Menu Map Transmitter for proper operation.

  • Page 23: Setting A User Password

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Each Transmitter has a password that will lock out undesired users from 4.4: Setting a User Password* making changes to the Transmitter. Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read-Only Sequence.

  • Page 24: Section 5: Configuring The Rf Communications

    Once in the RF Channel menu, increment it by pressing the NEXT button. When selecting this value, do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause com- munication problems.

  • Page 25: Rf Baud Rate Selection

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The RF Baud Rate refers to the speed at which the Base Radio and Trans- 5.2: RF Baud Rate Selection mitters communicate. The RF baud rate for the Base Radio and the Trans- mitter must be the same in order for successful communication to occur.
  • Page 26 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 5.3: Continued Figure 5.3: Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter, exit the menus and return to the Operations Sequence.

  • Page 27: Section 6: Configuring The Sampling And Transmission Rates

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 6: Configuring the Sampling and Transmission Rates The Dual Analog Input Transmitter is very versatile with many program- mable features and can be used in numerous different applications. Be- cause no two applications are the same, some configuration is required for each unit.

  • Page 28: 1: Configure The Normal Transmission Rate From The Transmitter

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Follow the menu map below. 6.1.1: Configure the Normal Transmission Rate from the Trans- mitter* NOTE Once WMT has been used to configure the Trans- mitter, this menu option will be disabled on the Transmitter LCD Menu.

  • Page 29: Selecting The Normal Sampling Rate

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Normal Sampling Rate is the interval in which the Transmitter reads 6.2: Selecting the Normal the monitored process value. As previously mentioned, the Transmitter is Sampling Rate* in “sleep” mode to save power during the operations sequence. This mode turns off most of the electronics on the unit (with the exception of the LCD) in order to preserve battery life.

  • Page 30: 1: Selecting The Normal Sampling Rate From The Transmitter

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 6.2.1: Selecting the Normal Follow the menu map below. Sampling Rate from the Transmit- ter* NOTE Once the WMT has been used to configure the Transmitter, this menu option will be disabled on the Transmitter LCD Menu.

  • Page 31: Selecting The Abnormal Transmission Rate

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Abnormal Transmission Rate is identical to the Normal Transmission 6.3: Selecting the Abnormal Rate with one exception. The Abnormal Transmission Rate only applies Transmission Rate* while the Transmitter is in an abnormal condition (see Section 6.6 Select- ing the Normal Upper and Lower Values).

  • Page 32: 2: Configure The Abnormal Transmission Rate Using Wmt

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 1. Open the configuration dialog box (See Appendix A). 6.3.2: Configure the Abnormal 2. In the configuration dialog box click the Sampling Rates tab to dis- Transmission Rate Using WMT* play the sampling rate information as shown below.

  • Page 33: Selecting The Abnormal Sampling Rate

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Abnormal Sampling Rate is identical to the Normal Sampling Rate 6.4: Selecting the Abnormal with one exception. The Abnormal Sampling Rate only applies while the Sampling Rate* Transmitter is in an abnormal condition (see 6.6 Selecting the Normal Upper and Lower Values).

  • Page 34: 2: Configure The Abnormal Sampling Rate Using Wmt

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 6.4.2: Configure the Abnormal 1. Open the configuration dialog box (See Appendix A). 2. In the configuration dialog box click the Sampling Rates tab to dis- Sampling Rate Using WMT* play the sampling rate information as shown below.

  • Page 35: Setting The Smart Rate Threshold

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter The Smart Rate is a feature used to trigger radio transmission of the meas- 6.5: Setting the Smart Rate ured data sooner than the normal or abnormal rate specified by the user.

  • Page 36: Selecting The Normal Upper And Lower Values

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Each Transmitter is equipped with an analog input level upper and lower 6.6: Selecting the Normal Up- value. As the analog input is measured, it is compared to a set threshold per and Lower Values* value.

  • Page 37: 2: Configure The Upper And Lower Limits Using Wmt

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 1. Open the configuration dialog box (See Appendix A). 6.6.2: Configure the Upper and 2. Click the Sampling Bands tab to display the sampling bands infor- Lower Limits Using WMT* mation as shown below.

  • Page 38: Selecting Rates, Thresholds, And Deadbands Via The Software

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter If you have the Wireless Management Toolkit software the Normal and 6.7: Selecting Rates, Thresh- Abnormal Sampling and Transmission menu options will not be accessi- olds, and Deadbands via ble via the Transmitter once the Transmitter detects that the software is the Software being used (See Appendix A for more details).

  • Page 39: Section 7: Configuring The Process Variable

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 7: Configuring the Process Variable This section helps the user in the selection of engineering units, as well as discussing the setting of a measurement offset and trimming the process measurement.

  • Page 40: Setting A Measurement Offset

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter For various applications, you may wish to display an offset value rather 7.2: Setting a Measurement than the actual value. To enter an offset, navigate to the OFFSET com- Offset mand, as shown in Figure 7.3. Then enter the offset to be added or sub- tracted from the actual measured value.

  • Page 41: Entering A 22-Point Curve

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 7.4: Entering a 22-Point Curve If you have the Wireless Management Toolkit software, a 22-point sensor offset curve may be entered for the Transmitter. To do so, enter the con- figuration menu (See Section 9.2 of the Wireless Management Toolkit User Manual).

  • Page 42: Section 8: Maintaining The Transmitter

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 8: Maintaining the Transmitter The Dual Analog Input Transmitter is extremely easy to maintain in that it requires no periodic calibration or system checks. The Transmitter has a self diagnostic which is constantly checking the internal system. If any errors are found they are reported via the LCD, Base Radio or the soft- ware.

  • Page 43: Section 9: Technical Specifications

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 9: Technical Specifications Analog Input Characteristics • 10 Ohm impedance, analog (WI551) • 100 kOhm impedance, analog (WI552) • Note: For Dual Input operation, the inputs share a common ground (-).
  • Page 44 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Technical Specifications (continued) Certifications (continued) • ATEX  Intrinsically Safe “ ia “ : SIRA 06ATEX2021X II 1G Ex ia IIC T4 Ga (Ta = -40°C to +65°C)  Intrinsically Safe “ic“: HON 06.0201 II 3G Ex ic IIC T4 Gc (Ta = -40°C to +65°C)

  • Page 45: Dimensioned Mechanical Drawing

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter [212] 12.3 Dimensioned Mechanical Drawing Rev. 8 User Manual July 2012...
  • Page 46 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter User Manual Rev. 8 July 2012...
  • Page 47 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev. 8 User Manual July 2012...
  • Page 48 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter User Manual Rev. 8 July 2012...
  • Page 49 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Rev. 8 User Manual July 2012...
  • Page 50 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter User Manual Rev. 8 July 2012...

  • Page 51: Appendix A: Navigating User Menus

    Software is used. All changes to these Transmitter menu options should be made through software instead. This is to prevent simultaneous changes from taking place. If you wish to discontinue use of the software and want these menus re-instated, you must contact your Honeywell Sales Repre- sentative. Rev. 8...

  • Page 52: Appendix B: Transmitter Displayed Message Definitions

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Appendix B: Transmitter Displayed Message Definitions This section covers the various messages, displayed on the Transmitter LCD, that occur during operation of the device. Operations Sequence • RF Link Status ...

  • Page 53: Appendix C: Transmitter Menu Map

    Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Appendix C: Transmitter Menu Map Rev. 8 User Manual July 2012...
  • Page 54 *16982* Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix, Arizona 85027 34-XY-25-04 Tel: 1-800-423-9883 or 001-215/641-3610 July 2012 Email support: ask-ssc@honeywell.com © 2008-12 Honeywell International Inc. www.honeywellprocess.com...

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