Honeywell XYR 6000 User Manual
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Honeywell XYR 6000 User Manual

Onewireless pressure transmitter
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OneWireless
XYR 6000 Pressure Transmitter
R120 User's Manual
34-XY-25-15
Revision 8
November 2010

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Summary of Contents for Honeywell XYR 6000

  • Page 1 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual 34-XY-25-15 Revision 8 November 2010...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

  • Page 3: About This Document

    Mounting, installation and wiring are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.

  • Page 4: Support And Contact Info

    Korea Contact: Honeywell Global TAC – Korea Phone: +82-2-799-6317 +82-11-9227-6324 Facsimile: +82-2-792-9015 Mail: Honeywell Co., Ltd 17F, Kikje Center B/D, 191, Hangangro-2Ga Yongsan-gu, Seoul, 140-702, Korea Email: Global-TAC-Korea@honeywell.com OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...
  • Page 5 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: Global-TAC-JapanJA25@honeywell.com World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps/hfs Elsewhere Call your nearest Honeywell office. Training Classes Honeywell Automation College: http://www.automationcollege.com Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 6: Symbol Definitions

    Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...
  • Page 7 47 of the NZ Trade Marks Act. The mark is only to be used in accordance with conditions laid down by ACMA and RSM. This mark is equal to the CE Mark used in the European Union. N314 directly under the logo is Honeywell’s unique supplier identification number. Revision 8...
  • Page 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 9: Table Of Contents

    Connecting to network .......................10 Calibrating the transmitter ......................10 Overview ................................10 Calibrate zero ...............................10 FUNCTION BLOCKS................... 12 Introduction ..........................12 Block description ........................12 Block types ................................12 Block diagram...............................12 Parameter details ........................13 Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...
  • Page 10 Tools required ..............................36 Procedure ................................36 Replacing antenna ........................39 Tools required ..............................39 Procedure ................................39 Parts .............................42 Transmitter body ..............................42 Meter body ................................43 Dimension drawings ........................48 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...
  • Page 11 Table 17 Drawing numbers for DP models STDW924, STDW930, STDW974 ..........48 Table 18 Drawing numbers for DHGP models STGW944, STGW974 ............48 Table 19 Drawing numbers for GP/AP models STGW94L, STGW97L, STGW98L, STAW94L, STGW99L..48 Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...
  • Page 12 Figure 11 24V Power Supply Module Assembly ..................37 Figure 12 Antenna replacement ........................41 Figure 13 STDW924, STDW930, STDW974....................43 Figure 14 STGW944, STGW974 .........................43 Figure 15 GP/AP models STGW94L, STGW97L, STGW98L, STGW99L, STAW94L........47 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 13: Introduction

     Details of topics that relate uniquely to the Honeywell XYR 6000 Pressure Transmitter,  This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21). OneWireless network overview OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial field sensors to a central system.

  • Page 14: Figure 1 Xyr 6000 Functional Diagram

    EEPROM EEPROM Multi- Pressure Micro- Micro- Antenna Sensor plexer processor processor Input EEPROM Temp Battery Sensor Meter Body Electronics Housing Configuration Data Figure 1 XYR 6000 Functional Diagram OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 15: Specifications

    Bulgaria Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 16: Certifications And Approvals

    Class II and III installations and Type 4X/IP66 applications require that all cable and unused entries be sealed with a NRTL (National Recognized Testing Laboratory) listed cable gland or conduit plug. Cable glands and conduit plugs are not supplied with the product. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 17: Provisioning Device

     Intentional or unintentional changes or modifications must not be made to the XYR 6000 Wireless Transmitters unless under the express consent of the party responsible for compliance. Any such modifications could void the user’s authority to operate the equipment and will void the manufacturer’s warranty.

  • Page 18: Radio Frequency (Rf) Statement

    European Union restriction The XYR 6000 Wireless Transmitters are in conformity with the applicable portions of the ETSI standards as required by the R&TTE Directive 1999/5/EC. France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz.

  • Page 19: Honeywell European (Ce) Declaration Of Conformity (Doc)

    2. Specifications 2.4. Honeywell European (CE) Declaration of Conformity (DoC) Honeywell European (CE) Declaration of Conformity (DoC) This section contains the European Declaration of Conformity (DoC) statement, for the XYR 6000 OneWireless products. R&TTE ATEX 1999/5/EC 73/23/EEC 2004/108/EC 94/9/EC Directive...

  • Page 20: Revision

    Transmitters is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Español Por medio de la presente Honeywell declara que el XYR 6000 (Spanish): Wireless Transmitters cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.

  • Page 21: For More Information About The R&Tte Directive

    ATEX Conditions for Safe Use Because the enclosure of the enclosure of the XYR 6000 Wireless Transmitter is made from aluminum, if it mounted in an area where the use of category 1G apparatus is required, it must be installed such that even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

  • Page 22: Preparation

    3.1. Installation 3. Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21) for installation, mounting and wiring of your XYR 6000 transmitter. Configuration The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the OneWireless network.

  • Page 23: Table 1 Calibrate Zero

    If successful the display will briefly show “ZERO SET”. If unsuccessful the display will briefly show “ERROR”. Exit the menu. Reverse step 1. When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock to Locked. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 24: Function Blocks

    Each of these blocks contains parameters that are standard WNSIA-transmitter defined parameters. The AITB and device blocks contain standard parameters common to all XYR 6000 transmitter models (that is, pressure, temperature, DI, corrosion, HLAI) as well as pressure-specific parameters. The radio block contains parameters for communication with the wireless network.

  • Page 25: Parameter Details

    WFN ID by accessing the quick view mode using the Authentication Device navigation keys. For more information on parameters, refer to the following documents.  OneWireless Wireless Builder User’s Guide  OneWireless Parameter Reference Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 26: Operation

    Device Local Configuration buttons (Table 7). Authentication Device menus are described in section 5.6 starting on page 22. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 27: Transmitter Connection Status

    Transmitter has connected with only one order to form a redundant connection to the Multinode. network *Use the PDA to determine your radio firmware build number (page 21). Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 28: Transmitter Pv Display

    Millimeters of water at 4°C MMH2O 68F Millimeters of water at 68° F INHG 0C Inches of mercury at 0° C MMHG 0C Millimeters of mercury at 0° C PERCENT Percent OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 29: Table 4 Pv Status

    32. invalid. OVR TEMP Over Temperature The meter body has Determine cause excessive exceeded the maximum temperature. temperature as defined by the meter body characterization data. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...
  • Page 30 Restart both the radio and sensor. detected on Sensor If condition persists, replace Board. Could be caused sensor module. See page 32. by one of the status items marked by *. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...
  • Page 31 Calibrate using the lower and upper trim points. blank* Device/Firmware Sensor Board Firmware Replace sensor module. See page Mismatch* Error. The software did not pass verification tests. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 32: Transmitter Quick View Of Parameters

    SDREV Sensor device revision SBLD Sensor build number Radio Type DSSS RBLD Radio build number Wireless field network identifier Network device address MODE/CHANNEL Frequency hopping mode & channel OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 33: Transmitter Menu

    Secondary receive signal strength. Same as PRI RSSI. Read only. WFN ID Wireless Field Network ID. Read only. DEV ADD Device address. Read only. TX POWER Radio transmit power. Read only. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 34: Authentication Device Menus

    Main menu The main menu is shown below. Details start on the next page. Figure 3 Main menu OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 35: Security And Node Deployment

    PDA,  clear the transmitter’s key and reset its configuration to factory default (such as for decommissioning). Figure 4 Security and Node Deployment Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...
  • Page 36 For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual...

  • Page 37: Device Local Configuration

     Go to the upper menu level.  When changing a number value, move cursor to the left/more significant digit, then wrap around to the least significant digit. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 38: Read Node Information

    Range: 0 to 65535. Build Sensor firmware and radio firmware build numbers. Radio Hardware radio type, FHSS or DSSS WFN ID: Wireless Field Network ID. Range: 0 to 255. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...
  • Page 39 If successful, the device will transition to the connected state. Connected – A secure connection is formed with one or two multinodes. The second line contains detailed state information useful for problem reporting. Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 40: Advanced Options

    Port infrared communication is not functioning, you can override the detected settings using this option. Read TX Power Level Reads the transmission power level of the transmitter radio. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 41: Maintenance/Repair

    Replacement of damaged parts such as the transmitter display/sensor and batteries. Preventive maintenance The XYR 6000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals. However, you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow- down facilities or purge systems are being used.

  • Page 42: Procedure

    Use a torque wrench to gradually tighten nuts to torque rating shown in Table 10, in sequence shown in Figure 8. Tighten head bolts in stages of 1/3 full torque, 2/3 full torque, and then full torque. Return transmitter to service. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 43: Torque Ratings

    67,8 N•M +/- 3,4 N•M 56,9 N•M +/- 2,8 N•M 48,8 N•M +/- 2,4 N•M (50.0 Lb-Ft +/- 2.5 Lb-Ft) (42.0 Lb-Ft +/- 2.1 Lb-Ft) (36.0 Lb-Ft +/- 1.8 Lb-Ft) Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 44: Replacing Sensor Module

    Table 11 Sensor module replacement Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 9. Unscrew and remove the end cap.

  • Page 45: Figure 9 Sensor Module Removal And Replacement

    6. Maintenance/Repair 6.4. Replacing sensor module Figure 9 Sensor module removal and replacement Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 46: Replacing Batteries

    Batteries must not be changed in an explosive gas atmosphere.  If IS Battery Pack, Honeywell 50047517-001, has been installed in the Wireless Transmitter, the transmitter enclosure maybe opened when an explosive gas atmosphere is present. Otherwise, do not open transmitter enclosure when and explosive gas atmosphere is present.

  • Page 47: Table 12: Is Battery Pack Replacement Procedure

    0.4 to 0.6 N-M (3.5 – 5.3 Lb-in). Reconnect the Battery Pack connector Honeywell recommends lubricating the end cap with a silicone grease such as Dow Corning #55 or equivalent before replacing the end cap Screw the cap back on and tighten the M3 locking screw...

  • Page 48: Replacing 24V External Power Module

    Disconnect all power from transmitter input sources before accessing the 24V power module. Failure to do so could result in death or serious injury if the input terminals or wires are accidentally touched. OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 49: Figure 11 24V Power Supply Module Assembly

    6. Maintenance/Repair 6.6. Replacing 24V external power module Figure 11 24V Power Supply Module Assembly 24V Wiring Connector M3 Locking Screw Power Connector Power Module Mounting Screws Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 50: Table 13 24V External Power Module

    0,4 – 0,6 N-M (3.5 – 5.3 Lb-in). Re-connect battery connector. Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Screw the end cap back on and tighten the M3 locking screw.

  • Page 51: Replacing Antenna

    POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1G ohm per square. When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent.

  • Page 52: Table 14 Antenna Replacement Procedure

    See items 2 in Figure 12. Torque screws to 0,4 – 0,6 N-M (3.5 – 5.3 Lb- in). Replace the front end cap. Honeywell recommends lubricating the front end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap.

  • Page 53: Figure 12 Antenna Replacement

    6. Maintenance/Repair 6.7. Replacing antenna Antenna connector Figure 12 Antenna replacement Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 54: Parts

    6. Maintenance/Repair 6.8. Parts Parts Transmitter body The following replacement parts may be ordered from Honeywell. Part number Qty. Description 50015866-502 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure 50015866-506 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure- Intrinsically Safe...

  • Page 55: Meter Body

    6. Maintenance/Repair 6.8. Parts Meter body Use the following figures and table to find replacement parts. Figure 13 STDW924, STDW930, STDW974 Figure 14 STGW944, STGW974 Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 56: Table 15 Parts (See Figure 13, Figure 14)

    Meterbody Gasket Kit (PTFE Material); Kit includes: 51452865-002 Meterbody Gasket Kit (Viton Material); Kit includes: ································· Gasket, Process Head ········································································· Gasket, Flange Adapter ······································································· ································· O-Ring, Meterbody to Electronics Housing ·········································· ································· OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 57: Kc Bolt, Hex Head, 7/16-20 Unf, 1.50 Inches Long, Flange Adapter

    Each Blind Flange Adapter Kit includes: Gasket, Flange Adapter ································································ ··································· Blind Flange Adapter ······································································ ··································· Bolt, hex head, 7/16-20 UNF, 1.50 inches long, Flange Adapter ·· ··································· Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 58: K2 Vent Plug

    NOTE 2: The Kit for Process Heads without side vent/drain does not include Pipe Plugs (K1). Reference Head: 51452951-001 Carbon Steel Blind Reference Head 51452951-002 316 SS Blind Reference Head (Model Selection Guide HR Option) OneWireless XYR 6000 Pressure Transmitter R120 User's Manual Revision 8 November 2010...

  • Page 59: Figure 15 Gp/Ap Models Stgw94L, Stgw97L, Stgw98L, Stgw99L, Staw94L

    Meter body nameplate 30757503-001 Electronics enclosure seals kit for LGP/LAP models. Kit includes: ……..…….…………… O-ring for transmitter end caps ………………………… O-ring, meter body to electronics housing Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...

  • Page 60: Dimension Drawings

    Dimension drawings Dimension drawings are available for each transmitter model. If you need a copy of a drawing, please determine the appropriate drawing number from the following tables and contact your Honeywell representative. Table 17 Drawing numbers for DP models STDW924, STDW930, STDW974 Angle Bracket (“MB”...

  • Page 61: November

    Revision 8 OneWireless XYR 6000 Pressure Transmitter R120 User's Manual November 2010...
  • Page 62 Phone: +(662) 693-3099 China – PRC - Chengdu FAX: +(662) 693-3089 Brazil Honeywell China Inc. Italy MIDDLE EAST Honeywell do Brasil & Cia Honeywell S.p.A. Phone: +(86-28) 8678- Taiwan R.O.C. Abu Dhabi U A E Phone: +(55-11) 7266-1900 Phone:+390292146307 6348 Honeywell Taiwan Ltd.

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