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You can also download the latest manual from our website. MIMAKI ENGINEERING CO., LTD. URL: http://mimaki.com/ D203199-12 Original instructions...
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Installation of tangential cutter 4N ......1-30 Installation of ruling roller ........1-32 Adjusting the Head Height ........1-33 Attach the Work Holder (RC and RT Models) ..1-35 Local Status / Remote Status ......1-36 Local Status and Displays ........1-36 Remote Status and Displays ........
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Interrupting Processing ...........2-24 Restarting Processing ..........2-24 Interrupting Processing (Data Clear) .......2-25 Turning the Power OFF ........2-26 Chapter 3 Useful Function List of SET UP Functions ........3-2 Functions in the Jog Mode ........3-5 Two-point axis alignment ..........3-5 Cutting area ...............3-6 Digitization operation ..........3-7 Assigning Pen Numbers .........
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Chapter 4 Register Mark Reading Functions Precautions when Creating Data with Register Marks ............4-2 Size of Register Marks ..........4-2 Permitted Arrangements of Register Marks and the Design ..............4-3 Prohibited Drawing Areas around Register Marks ... 4-4 Guide to Register Mark Separation and Register Mark Size ................
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Chapter 6 Troubleshooting Now What Do I Do? ..........6-2 Adjusting the Tools ..........6-3 Adjusting the Cutter ...........6-3 Circle Correction ...........6-11 Troubleshooting ............ 6-15 Unit does not operate when the power is turned ON ................6-15 Unit does not operate after the software data is sent .................6-15 An error occurs when the data is sent .....6-15 Tool lifts up the paper ..........6-16...
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.
Carefully read this manual and then store it in a place where it can be easily reached. On This Operation Manual • This manual describes the operation and maintenance of the CF22-1225 es Flatbed Cutting Plotter ("the unit"). • Carefully read this manual and then store it in a place where it can be easily reached.
Safety Precautions Symbols Symbols are used in this Operation Manual for safe operation and for prevention of damage to the machine. The indicated sign is different depending on the content of caution. Symbols and their meanings are given below. Please follow these instructions as you read this manual. Examples of symbols Meaning Failure to observe the instructions given with this symbol can result in death or serious injuries to...
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MIMAKI office for maintenance.For some units, capacitors may repair. Never repair your device by yourself take one minute for discharging; therefore, start since it is very dangerous for you to do so.
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Safety Precautions For safe operation CAUTION Do not restart the power until 30 seconds after turn off Do not put any matters on the cable • If the device is restarted, do not turn on the • Do not bend the power cable and the power until 30 seconds after turning off.
Warning labels (RC, RT Model) Warning labels are stuck on the printer body. Be sure to fully understand the warning given on the labels. If a warning label is illegible due to stains or has come off, purchase a new one from your local distributor or our office.
Warning labels (T, TF, TD Model) Warning labels are stuck on the printer body. Be sure to fully understand the warning given on the labels. If a warning label is illegible due to stains or has come off, purchase a new one from your local distributor or our office.
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Chapter 1 Setup This Section..describes the setup operations required to connect the unit to a PC after unpacking it. Installation ..........1-2 Installation of ruling roller ......1-23 Adjusting the Head Height ......1-24 Vacuum Installation Position (Optional) ... 1-2 Installing the Tool Names and Functions of Parts ....
Depth Height Total weight 3,200mm 1,900mm 1,200 mm (47.2 in) (RC) Less than 109 kg CF22-1225 (126.0 in) (74.8 in) 1,150 mm (45.3 in) (T, TD TF) (Less than 240.3 lb) 1000mm or more (39.4 in or more) 1000 mm...
Names and Functions of Parts Main Unit ① ⑨ ② ④ ③ ⑩ ⑨ ③ ⑨ ⑧ ⑤ ③ ⑥ ③ ⑦ ⑪ ⑨ Name Function Y bar Move the head in Y direction Install various tools. Depending on the head, the tool to install Head varies.
Electrical box right-side Name Work Power switch/connector Signal wire connectorConnect the power cable for the plotter. Turn the main power supply for the unit on/off. This should normally be Ethernet connector turned on. Turn off during maintenance operations. USB interface Use a USB interface cable to connect to a computer.
Names and Functions of Parts Operation Panel TEST key VACUUM key Execute a test cut. Turns vacuum adhesion of the workpiece on ( P.2-7). When VACUUM is activated, the lamp lights green. TOOL key VIEW key Change the tool and set the cut conditions. The head is saved to the set location.
Head (RC, RT model) Front Name Work Secures the head to the Y bar. Loosen when adjusting the head height or Head securing screw removing the head. Attaches the grid roller or cutter holder. For RC head models, the cutting C unit pressure reaches 1 to 5 kg.
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Names and Functions of Parts Name Work Height adjustment handle Adjusts the height of the head. This bar allows you to adjust the height of the head according to the thickness Height adjustment bar of the workpiece. Protects the operator from sharp tools. If you open this cover while the head is Head safety cover running, the plotter stops and cannot be restarted.
Head (T, TF, TF models) Front Name Work Secures the head to the Y bar. Loosen when adjusting the head height or Head securing screw removing the head. Head C Attaches the grid roller or high-pressure cutter. (TD/TF head only) Mark sensor Sensor for detecting registration marks.
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Names and Functions of Parts Left side Name Work Height adjustment knob Adjusts the height of the head. This bar allows you to adjust the height of the head according to the thickness Height adjustment bar of the workpiece.
Cable Connections • When connecting vacuum signal cable, RS - 232C interface cable, USB interface cable and Ethernet cable, turn off the power ( P.2-26). There is a danger of electric shock and damage to the unit. Connecting the Power Cable After connecting the interface cable, you must connect the power cable.
Emergency Stop The emergency stop is used when an emergency situation arises. EMERGENCY switch is located in five places in the key panel section and rear of the unit respectively. Applying an Emergency Stop Press the EMERGENCY switch. • Operation stops and the unit turns off. Resetting an Emergency Stop Turn the EMERGENCY switch clockwise to unlock it.
Preparing the Cutting Panel Attaching the Felt Mat When you are using reciprocating tools, attach the felt mat to the workpiece you want to cut. • When using the tangential cutter, please use the cutting mat with holes. • When using a reciprocating cutter, place the felt mat on the cutting mat before use. (1) Put the mat on the cutting panel.
Preparing the Cutting Panel Inserting the Work Guide Plates Insert the work guide plates as a guide to keep the workpiece straight. Insert them into the appropriate positions for the size of the workpiece. • Make sure to firmly insert the work guide plate into the hole of the cut panel surface. When the power is turned on while some area of the work guide plate floats, the work guide plate may be hit by the head and may cause the head damage.
Installing the Tool (RC and RT Models) Indicates the unit (A, B, or C) to which the tool should be installed. Unit Tools You Can Install See Page Pen/swivel cutter holder P.1-14 Reciprocating cutter Cutter holder 07 P.1-22 Tangential cutter Cutter holder 2N P.1-20 Grid roller...
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Installing the Tool (RC and RT Models) Set a blade • Be sure to set with the cutting edge facing up. Cutting edge Tighten the fixing knob Fixing knob Turn theadjustment knob to adjust the tip amount of cutting edge •...
Set the cutter holder • Align the eccentric cutter's collar with the groove of the holder Collar Holder retainer Turn the screw and tighten Screw Mounting of the pen Insert the spring into the pen tip Attach to the pen adapter while holding down the spring on the cap 1-16...
Installing the Tool (RC and RT Models) Turn the screw and loosen the holder retainer Screw Set the pen adapter and turn the knob to tighten Attaching the cutter holder 2N • When installing the blade, please install it in the direction of the blade as shown below. Cuttin •...
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Pay attention to the direction of the blade and install the blade (1) Turn the dial (2) Maximize tip amount of cutting edge (3) Loosen A (4) Insert a blade (5) Tighten the screws Orientation of blade Loosen the dial stopper Turn the dial to adjust the tip amount of cutting edge •...
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Installing the Tool (RC and RT Models) Loosen the stopper screw Insert the pin so that it fits the groove of the cutter holder Attach the cutter holder and tighten the stopper screw • Please fix the cutter holder securely. If you tighten it loose, you can not get normal quality.
Installation of tangential cutter 4N If the head is lowered and you can not install the tangential cutter, please raise the head. ( P.1-24 "Adjusting the Head Height") • When installing the blade, please install it in the direction of the blade as shown below. Peak Cutting edge...
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Installing the Tool (RC and RT Models) Tighten the cutter stopper Turn the dial to adjust the tip amount of cutting edge Tighten the dial stopper Insert the pin of the B unit so that it fits the groove of the tangential cutter Fit the groove Tighten the stopper screw with the supplied screwdriver...
Attaching the reciprocating cutter (cutter holder) Attach the reciprocating cutter holder to the B unit. •Reciprocating cutter holder is required to attach reciprocating cutter. Name:Reciprocating cutter holder07 (SPA-0114) Adaptive blade:Carbide blade17°(SPB-0065):07 holder 20mm blade(SPB-0055):07holder Name:Reciprocating cutter holder06 (S) (SPA-0251) Adaptive blade:Carbide blade2°(SPB-0064):06holder 06(S)...
Installing the Tool (RC and RT Models) Loosen the fixing screw Insert the pin so that it fits the groove of the cutter holder Tighten the screw after striking it all the way Installation of ruling roller It is used in the RC head model. If the head is lowered and you can not install the ruling roller, please raise the head.(...
Insert the pin of the C unit in accordance with the groove of the ruling roller Tighten the stopper screw with the supplied screwdriver • Please fix the cutter holder securely. • If you tighten it loose, you can not get normal quality. Adjusting the Head Height After installing the workpiece and tool, adjust the height of the head according to the tool being used and the thickness of the workpiece.
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Installing the Tool (RC and RT Models) Use the height adjustment handle to raise the Height adjustment handle head. • Use the height adjustment handle to raise the head. Lower the head until the bottom edge of the adjustment bar touches the surface of the workpiece.
Installing the Tool (T, TF and TD Models) Indicates the unit (A, B, or C) to which the tool should be installed. Unit Tools You Can Install See Page Pen/swivel cutter holder P.1-28 Tangential cutter Cutter holder 4N P.1-30 Unit Tools You Can Install See Page Pen/swivel cutter holder...
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Installing the Tool (T, TF and TD Models) Set a blade • Be sure to set with the cutting edge facing up. Cutting edge Tighten the fixing knob Fixing Turn the adjustment knob to adjust the tip amount of cutting edge •...
Set the cutter holder • Align the eccentric cutter's collar with the groove of the holder Collar Holder retainer Turn the screw and tighten Screw Mounting of the pen Insert the spring into the pen tip Attach to the pen adapter while holding the spring on the cap 1-28...
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Installing the Tool (T, TF and TD Models) Turn the screw and loosen the holder retainer Screw Set the pen adapter and turn the knob to tighten Screw 1-29...
Installation of tangential cutter 4N If the head is going down and you can not install the tangential cutter, please raise the head.( P.1-24 "Adjusting the Head Height") • When installing the blade, please install it in the direction of the blade as shown below. Peak Cutting edge...
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Installing the Tool (T, TF and TD Models) Tighten the cutter stopper Turn the dial to adjust the tip amount of cutting edge Tighten the dial stopper Insert the pin of the B unit so that it fits the groove of the tangential cutter.
Installation of ruling roller Other than the T head model is the target. Attach the ruling roller to C of the TD head model. You can also install a tangential cutter for high pressure. If the head is lowered and you can not install the ruling roller, please raise the head.( P.1-40)...
Installing the Tool (T, TF and TD Models) Adjusting the Head Height After installing the workpiece and tool, adjust the height of the head according to the thickness of the workpiece. Adjust the head height every time the thickness of the workpiece changes. •...
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Installing the Tool (T, TF and TD Models) As you press the height adjustment bar down, use the height adjustment knob to raise the head. • Lower the head until the bottom edge of the adjustment bar touches the surface of the workpiece. Height adjustment bar Tighten the two securing screws for the head alternately starting at the bottom.
Attach the Work Holder (RC and RT Models) The work holder prevents the work from moving up after it is cut. • The work holder can be used for works of up to 10 mm Work holder thick.The work holder does not support thickness greater than 10 mm.
Local Status / Remote Status Press on the operation panel to toggle between the local and remote status. Local Status and Displays The local status permits movement of the heads, setup of the unit functions, and receiving data from the PC. All keys on the operation panel are enabled in local status.
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Local Status / Remote Status Pen Selected This remote screen appears when HEAD:A, PRS : Cutting pressure < REMOT E > * * * * K B TOOL: Pen is selected for TOOL SELECT in the SPD : Cutting speed A : PEN * * / * * local menu.
Matching the PC Specifications Setting the Command Origin Adjust the position of the command origin of this machine to the position of the command origin of your software. For the location of the command origin supported by the software, refer to the software's instruction manual. Item Set value LOW-LEFT...
Matching the Plotter Specifications This unit uses the command MGL-IIC3. Set the software command to connect to the unit to MGL-IIC3. • Only the MGL-IIC3 commands are available in MODE SET. This command cannot be changed at the plotter. 1-39...
Setting Automatic Head Retraction Sets the time before the head begins to retract to the retraction position when cutting (drawing) of data from the PC is complete. Item Set value No automatic retraction LOW-LEFT Save to the lower left LOW-RIGHT Save to the lower right.
Setting the Vacuum Sets the vacuum operation when the vacuum is used. Item Set value If automatic head retraction is set to available, the vacuum turns off automatically AUTO OFF after head retraction. Vacuum remains on after head retraction. *1. The vacuum cannot turn off automatically if automatic head retraction is OFF. •...
Setting the Vacuum Interlock between Remote Key and Vacuum Key The vacuum key can be turned on/off automatically using the remote key. If a cutting operation is performed without activating the vacuum, the workpiece may float and hinder the cutting operation.
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Chpater 2 Basic Operations This Section..describes the basic operations, such as mounting tools and workpieces. Basic Operation Workflow ...... 2-2 Adjusting the tial Cutter ......2-13 Adjusting the Swivel Blade .....2-15 Turning the Power ON......2-3 Making a Test Cut ........ 2-16 Moving the Head ........
Basic Operation Workflow This section describes the basic operation workflow. For details, see the reference page shown. Turning the power on See “Turning the power on” (P.2-8) Moving the Head See "Moving the Head"( P.2-4). Fixing the Workpiece See "Fixing the Workpiece"( P.2-6).
Turning the Power ON This machine is provided with the following two power switches: Main power switch:Located on the right side of the electrical box. Power switch : Normally, use this switch to turn the power ON/OFF. • While the power is ON, do not place objects other than the workpiece on the cutting panel. When the power is turned ON, the head moves to the low-right retraction point.
Moving the Head The head can be moved to a convenient position to mount the workpiece, make a test cut, or mount a tool. Two methods are available to move the head. • Using the head retraction (View) function • Using the jog keys Moving the Head Using the Head Retraction [VIEW] Function The head can be moved at once to the table each corner, or the drawing origin.
Moving the Head Moving the Head Using the Jog Keys Use this method for mounting tools or making a test cut or sample cut. The following function allows the head to be accurately positioned using the jog keys. The coordinates are displayed with respect to the command origin position. <OR I G I N S E T >...
Fixing the Workpiece Two methods are available to fix a workpiece. • Fixing the Workpiece by Vacuum Adhesion • Fixing the Workpiece with Adhesive Tape • The following table shows the acceptable workpiece thicknesses (Maximum value). Workpiece thickness 20 mm •...
Fixing the Workpiece Fixing the Workpiece by Vacuum Adhesion Relatively thin workpieces, such as thin coated board, corrugated cardboard and sponge, can be fixed by vacuum adhesion. • If all the suction holes are not covered such as the following cases, use some sort of film to cover all the remaining holes.
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Fixing the Workpiece Put the workpiece on the cutting panel. Press Change the suction valve according to the workpiece. Make sure the cutting area does not extend beyond the available cutting area. Starting point stickers (located at the four corners of the table) •...
Selecting Tools Select the tool condition Before cutting (plotting), select the tool condition depending on the sheet and the tool type to be used. Press the key in LOCAL mode. < TOO L S E L EC T > A : PEN Press key and select Unit.
Set Items The cutting condition set items differ according to the tool. Tool Type Set Item Set value Set value Speed of tool movement in the X or Y direction. CUT SPEED 0.2~55 (cm/s) Changes according to the type of tool and workpiece ○...
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Selecting Tools Tool Type Set Item Set value Set value Corrects the press value in the Y-axis direction to allow crease cutting with a different pressure to the X-axis direction. When crease cutting corrugated cardboard, Y PRESS -1500 ~ +1500 (step 100g) ○...
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Selecting Tools The Setting of The W Roller Center the normal ruled line and draw 2 ruled lines to the offset position. • Does not draw the normal ruled line. Offset Offset 0.1~1.0mm 0.1~1.0mm : Normal ruled : Draw 2 ruled lines when W roller is “ON”...
Adjusting the Blade to Match the Workpiece This section describes how to adjust a tial cutter blade or swivel blade. • It is not possible to adjust a reciprocating cutter blade. • Handle the blade carefully to avoid injury. For safety, handle the blade with the tweezers supplied. Adjusting the tial Cutter A cutter holder is required to mount the tial cutter.
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Loosen the dial stopper. • Turn the dial stopper counterclockwise to loosen it. Dial stopper Turn the dial. • Turn in the direction of the arrow. Turning it one revolution extends the blade 1 mm. • As a rule of thumb, the blade tip should protrude by (workpiece thickness + 0.2 mm).
Adjusting the Blade to Match the Workpiece Adjusting the Swivel Blade Prepare a dedicated cutting edge according to the workpiece. For more details, contact your local dealer or our sales office. Loosen the locking nut.。 Locking nut • Turn the screws counterclockwise to loosen it. While turning the adjustment knob, adjust the amount of the blade uncovered.。...
Making a Test Cut After changing the cutting conditions or tool, make a test cut to check the items listed below. For details, see "Checking the Tool Status" ( P.2-17). Check Item Check Point cutting (drawing) Work is correcly cut or drawing is not smudged. conditions suitable? Is tool mounted eccentrically? An eccentric tool can cause displacement in the cutting or drawing.
Making a Test Cut Checking the Tool Status Make a test cut using the tool selected by the Tool Select function. This section describes the check items for each tool. Point A Point B Point C Point D Point D' Check Point Cause Remedy...
Crease Roller Check Point Cause Remedy See page Point A contact points do Conduct Adjust Eccentricity in tool Blade is mounted eccentrically P.6-4 not match adjustments. Abnormal angle of crease Conduct Adjust tool Lines displaced at Point A P.6-9 roller adjustments.
Making a Test Cut Checking the Status Between Tools Make a test cut to check the status between the tools (pen and tial cutter or pen and crease roller). Check Method Draw the pattern with the pen. Then make a test cut at the same position using the tial cutter or crease roller to check the status between tools.
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Overview Sample D Cutting end point is too long or too short. Remedy1 Adjust the END CORR. value in the cutting conditions. ( P.2- Remedy2 Adjust Pattern A for Adjust Eccentricity in Adjust Cutter in tool adjustments. ( P.6-3) Overview Sample E The tial cutter is displaced to the right of the direction of movement.
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Making a Test Cut Overview Sample H The cutting start point is too far forward or backward, and the tial cutter is displaced to the right or left. Remedy See the remedies described for Sample C and Sample E. Overview Sample I The cutting end point is too long or too short, and the tial cutter is displaced to the right or left.
Setting the Drawing Origin The origin is the reference point for drawing, cutting, and grid Data cutting. (It is normally set at the lower-left corner of the maximum effective cutting area.) The drawing position moves as the origin is moved. Max.
Cutting (Drawing) Cutting (Drawing) Effective Cutting Area The table below shows the maximum effective cutting area. Model Name X-axis (mm) Y-axis (mm) CF22-1225 2500 1220 Maximum effective cutting area Y-axis Cutting (Drawing) Set the origin and press • The remote mode is selected.
Interrupting Processing Follow the procedure below to interrupt data processing during drawing, cutting, or grid cutting in remote status for any reason. Press during unit operation. Restarting Processing Press • The unit enters remote status and processing restarts. Functions that Can Be Set After Interrupting Processing ...
Cutting (Drawing) Interrupting Processing (Data Clear) In the following cases, clear the received data from the receive buffer. (1) To clear an interrupted cutting (drawing) file from the receive buffer, without restarting processing. (2) To clear received but unprocessed data from the receive buffer. (3) To clear data remaining in the receive buffer before receiving data from running the SINGLE COPY function.
Turning the Power OFF Before turning OFF the power, confirm that no data is being received and no un-output data remains. Turn off the connected PC. Press the power switch to turn the power OFF. • Push the power switch located on the operation panel. •...
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Chapter 3 Useful Function This Section..describes the basic operations, such as mounting tools and workpieces. List of SET UP Functions ....... 3-2 Other Useful Functions......3-20 Functions in the Jog Mode ..... 3-5 Setting a Cut Quality .......3-20 Setting speed of carriage movement ..3-21 Two-point axis alignment ......
List of SET UP Functions This section describes the overview of each function to be set and set values that can be registered in user types. Function setting list Function name Set value Default Outline PEN, Unit: A SWIVEL Pen No. This section describes how to assign REC.CUTT PEN ASSIGN...
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List of SET UP Functions Function name Set value Default Outline START MODE( P.3-24) LOCAL, REMOTE LOCAL Set the mode after the power is turned on. This is to select the unit with which you MM/INCH( P.3-16) mm, inch want to display the length. 0.1mm, 1.0mm 0.1mm This is to set the moving amount of...
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List of SET UP Functions Function name Set value Default Outline SMTP Addr. Set the SMTP server. SMTP Port Set the SMTP port number. Set the e-mail address to be used as SENDER Addr. the sender mail address. POP before SMTP before Set the SMTP server authentication...
Functions in the Jog Mode Press the jog key in the local mode, and then you can enter the jog mode, where you can perform the following settings. Reference Function names Contents page Setting the origin Set the point from which the plotter will start cutting (plotting). P.3-5 If a ruled sheet is set, align the horizontal and vertical axes with the Two-point axis alignment...
Press the key to decide the origin. * A X I S S CORREC T * t h = 1 0 . 0 ° • The display is as shown on the right briefly, after which the plotter returns to the local mode. <...
Functions in the Jog Mode Digitization operation The coordinates of the plotted figure relative to the origin are displayed on the host computer. Upon receiving the digitization command (DP;) from the host computer, the plotter is ready for digitization operation. To conduct digitization, install a sheet with patterns to select points on it.
Assigning Pen Numbers This section describes how to assign pen numbers in the data to tools on the unit. For this unit, up to six pens can be assigned to each tool. This example describes how to make the following settings. Pen 1 (pen number in drawing data) : Set to PEN.
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Assigning Pen Numbers Press the key. < P EN N o . S E L EC T > N o . 1 A : P EN Press the jog key and select the pen < P EN N o . S E L EC T >...
Cutting the Same Data Again (Copy) Previously cut data can be cut again in offline status. This eliminates the need to send the same data many times from the PC. • Use DATA CLEAR to clear ( P.2-25) the receive buffer before receiving the data to be copied. If the data is not cleared, the other data in the receive buffer will be copied.
Setting Multi-pass Cutting Setting Multi-pass Cutting While changing the press value, can cut the same data up to 9 times for each tool. This is an effective means of cutting a workpiece that cannot be cut in one pass. • Set the cut start time (Close time P.3-19) that sets the delimiter between data.
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Setting Multi-pass Cutting Press , select the number of times to set <MU L T I P AS S > 2 n d PRE S S : 1 0 0 0 g the cut press value and press Set the cut press value by pressing the jog key <MU L T I P AS S >...
Change the cutting (plotting) order You can reorder or sort the cut data that has been sent from the host computer to change the order for cutting (SORTING function). If cutting is not being performed efficiently due to the order the data is sent from the software, you can change the cutting order to cut more efficiently.
Rotating Coordinate Axes (ROTATE) This function sets the location of origin and direction of the axes of coordinates according to the application software to be used. (ROTATION function) Rotating function : OFF Rotating function : ON Origin Origin • Confirm that any data to be cut is not saved in the receiving buffer. If you change the set values, the contents of the receiving buffer are cleared completely.
Setting the Cutter Stroke This setting shortens the distance that the tool rises when cutting (or drawing) data with frequent up/down movements of the tial cutter or grid roller. It thereby reduces the total cutting time. Select [PLOT SETTING] of the set up menu. (1) Press the key in LOCAL.
Setting the Displayed Units Sets the units for the values displayed on the screen. Set value Description Displays millimeters. Displays inches. inch Press the key in the local mode. < F UNC T I ON > FUNCTION S E T UP [ EN T ] ...
Swivel Blade Dummy Cut When turning on the power with the eccentric cutter set with the tool, or selecting the eccentricity cutter, etc., cut at the outside of the effective cutting area in order to point the cutting edge of the eccentric cutter in the progressing direction.
Setting the Displayed Language (DISPLAY) Select English or Japanese as the displayed language. Press the key in LOCAL < F UNC T I ON > FUNCTION S E T UP < EN T > Press and select [DISPLAY]. <...
Setting the Close Time After cutting (plotting) the data that was sent from PC, following operation starts automatically at the time that had been set in advance. • Data clear ( P.2-25) • Automatic Head Retraction ( P.1-40) • Vacuum Automatic OFF ( P.1-41) •...
Other Useful Functions Setting a Cut Quality This is to set the cutting quality. Select [PLOT SETTING] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [PLOT SETTING].
Other Useful Functions Setting speed of carriage movement This is to set the speed of carriage movement when the tool is up. When [Auto] is selected, the setting values of cut condition and cut speed become up speed. Select [PLOT SETTING] of the set up menu. (1) Press the key in LOCAL.
Make the media without uncut area By over lapping the start point and the end point arbitrarily, you can make the media without uncut area. Specify the over cut function (valid/invalid) and the length of the over cut. If the length of the over cut is set, when cut starts, cut will be Over cut performed from the position to the front by the specified length and the part...
Other Useful Functions Setting a KEY BUZZER You can turn off the buzzer sound when pressing the key. Press the key in LOCAL. FUNCTION < F UNC T I ON > S E T UP [ EN T ] ...
Setting a START MODE Set the mode after power ON. Press the key in LOCAL. FUNCTION < F UNC T I ON > S E T UP [ EN T ] Press to select [SET UP]. < F UNC T I ON > ...
Other Useful Functions Setting a JOG SETTING This is to set the moving amount of carriage via the jog key. Press the key in LOCAL. < F UNC T I ON > FUNCTION S E T UP [ EN T ] ...
Setting a COMMAND Setting a PRIORITY When this plotter and the host computer make different settings on a same item, this function is used to set about which of the two must be given priority to Select [COMMAND SETTING] of the set up menu. (1) Press the key in LOCAL.
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Other Useful Functions Setting the Effective Area Return Values (OH UNIT) Sets which value to return to the software when the unit receives the effective area coordinate output command from the software. INITIAL: Return the maximum value of the effective cutting area of the machine. SET VAL: Returns the value that was set in the configuration of the cut area.
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Resolution (GDP ) Setting Adjust the resolution of this machine to the resolution of your software. For software compatible resolution, refer to the instruction manual of your software. Select [COMMAND SETTING] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the...
Other Useful Functions Set the configurations with a computer Set the configurations with a computer Set the communication condition with the RS-232C interface. Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key.
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Press the key to confirm the value. When you want to terminate this procedure, press the key twice. Setting Items Boud rate 1200, 2400, 4800, 9600, 19200, 38400(bps) Data bits 7, 8(bit) Parity NON, EVEN, ODD Stop bits 1, 2(bit) Handshake HARD, ENQACK, X-PRM, SOFT 3-30...
Other Useful Functions Set the network • Network settings are not user-specific settings. For example, if you make settings with user 1, it will also be set for users 2 to 4, Temp. Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL.
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Press the jog key to select [DHCP] . < NE TWORK > DHCP : ON Press the key. < NE TWORK > DHCP : ON • Press to set ON/ OFF. • When it is ON, the IP address given by the DHCP server is used. Press the key.
You can also perform network setting with “Network Configurator”, the tool to perform network setting of Mimaki’s product. To download the Network Configurator, check " Driver / Utility" on the download page at Mimaki Engineering (http://eng.mimaki.co.jp/download/). Disclaimer •...
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Set the event to send an event mail Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [INTERFACE]. (4) Press the key.
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Other Useful Functions Set the e-mail address Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [INTERFACE]. (4) Press the key. ...
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Set the subject Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [INTERFACE]. (4) Press the key. Press the jog key to select [EVENT <...
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Other Useful Functions Set the server Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [INTERFACE]. (4) Press the key. Press the jog key to select [EVENT <...
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Press the jog key to select [Sender S ERV ER S E T UP Adr]. S ENDER A s s r . [ EN T ] Press the key. S e n d e r Ma i l A d d r e s s .
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Other Useful Functions Press the key. P a s s Wo r d * * * * * * * * * * * * * * * • Press to set the password to use for the authentication. • Set it with alphanumeric characters and symbols within 15 characters. •...
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Send a test e-mail Select [INTERFACE] of the set up menu. (1) Press the key in LOCAL. FUNCTION (2) Press to select [SET UP] and press the key. (3) Press to select [INTERFACE]. (4) Press the key. Press the jog key to select [EVENT <...
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Other Useful Functions • The sent result of the test e-mail is the result of e-mail sending process performed by this machine to the e-mail server. It does not indicate that the e-mail was received at the address. • If the spam e-mail filter etc. has been set in the terminal in which e-mails are received, even if “Sending has been completed”...
Copy the set value from the other user setting Press the key in the local mode. < F UNC T I ON > FUNCTION S E T UP [ EN T ] Press the jog key to select [SET UP] . <...
Other Useful Functions Reset the setting values to the initial state Press the key in the local mode. < F UNC T I ON > FUNCTION S E T UP [ EN T ] Press the jog key to select [SET UP] .
Switch the User You can save the setting value (cutting condition and main body setting) by five users from the User 1 to 4, Temp. user. By changing the user number depending on the user, you can change the environment without resetting these parameters.
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Confirming Machine Information The information of this machine can be confirmed. The following items can be confirmed as machine information. Item Description MODEL This displays the model name of the machine. SERIAL No. This displays the serial number of the machine. IP Address This displays the IP address of the machine.
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Chapter 4 Register Mark Reading Functions This Section..describes the basic operations, such as mounting tools and workpieces. Precautions when Creating Data with Detecting Register Marks ..... 4-12 Register Marks ........4-2 Using the Light Pointer to Check the Workpiece Tilt .........4-12 Size of Register Marks ......
Precautions when Creating Data with Register Marks Several restrictions apply when creating data with register marks. To get the best out of the register mark functions, carefully read the precautions below to gain the knowledge required when creating register marks. •...
Precautions when Creating Data with Register Marks Permitted Arrangements of Register Marks and the Design Arrange the register mark with a margin of 10 mm or more from the work edge. • When place a register mark outside the cut area (the end of the workpiece), turn on the setting of MARK FILLUP.
Prohibited Drawing Areas around Register Marks Ensure that the areas around the register marks (area equivalent to the register mark size from the register mark origin) remain free of data and dirt. Otherwise, false detection or incorrect reading of the register marks may occur. •...
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Precautions when Creating Data with Register Marks False Detection of Register Marks - Example 2 Square register marks (TP3 of Pattern A and TP1 of Pattern C; TP2 of Pattern A and TP1 of Pattern B) are not separated by at least 10 mm. Pattern C Pattern A Pattern B...
Guide to Register Mark Separation and Register Mark Size The chart below shows a guide to the register mark separation (A) and register mark size (B). The register marks may not be detected correctly if the register mark size (B) is too small with respect to the register mark separation (A).
Precautions when Creating Data with Register Marks Register Mark Colors Recommend black color for register marks. Although registration marks can be detected when using other colors, do not use a color that is similar to the color of the workpiece. Check in advance if the color of your registration mark can be read.
Setting Register Mark Detection Precautions Related to Register Mark Detection • To set the distance between the printed register marks the same as the cut distance, enter the distance between the printed register marks used for register mark detection. ( P.4-13) •...
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Setting Register Mark Detection Set Item Set value Description Select from three register mark styles: TYPE1 TYPE2 Square TYPE1 FORM TYPE2 Panel Panel Panel Effective when the same pattern is multi-printed at regular intervals. Cuts automatically the preset number of sheets while detecting registration marks consecutively based on the first data.
Setting Register Mark Detection Press the key in the local mode. FUNCTION < F UNC T I ON > S E T UP [ EN T ] Press the jog key to select [SET UP] . < F UNC T I ON > ...
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Setting Register Mark Detection Detecting Registration Marks Automatically Setting up the auto registration mark search function. If the registration mark detection and registration mark search functions are enabled, the software automatically searches for the next registration mark after cutting is complete. After the auto update, the software scans back and forth between the set scan width at half of the registration mark size, and detects the registration marks when lines, dots, and printed material is detected.
Detecting Register Marks The unit can automatically detect register marks printed on the workpiece to cut round outlines of designs printed on the workpiece. • If the workpiece has curled, flatten it out. • If using cutting software that does not offer register mark functions, ensure that the areas between TP1 and TP3 and between TP1 and TP2 are free of images and dirt.
Detecting Register Marks Register Mark Detection Procedure Mount the workpiece. Press in local mode. <MARK DE T EC T > X : + 0 0 0 0 . 0 Y : + 0 0 0 0 . 0 • The mark search mode is selected. Press the jog keys to accurately align the light pointer to the positions shown below.
Continuous Cutting of Register Marks The FineCut cutting software permits continuous cutting of workpieces with only one set of register mark data printed. • To cut multiple printed images into one workpiece, select "Multi Mode". • When data remains in the receive buffer, the remaining data will also be cut. Be sure to carry out the Data Clear operation before performing continuous cutting.
Link cut and print (ID cut) You can send cut data automatically from the computer by adding data ID code to the register mark. Please also refer to the operation manual of "FineCut 8 or RasterLink" for how to attach the data ID code. You can print &...
Backside cut It corresponds to backside cutting using mark chip. Please use it for media such as cardboard, which does not make the finish clean when cutting from the surface. It can also be combined with data ID code. Please also see the operation manual of "FineCut 8". Set the work Detect register marks ( P.4-13)
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Link cut and print (ID cut) After cutting, head retreats to the upper right • It is necessary to embed the mark tip on the back side cut, so the thickness of the media is required 3 mm or more. 4-17...
Confirm the following when failed in cutting correctly Alignment of MARK SENSOR The offset value of the cutter and the mark sensor can be adjusted. Set the sheet on which the register mark is printed. Install a cutter in the tool holder. Confirm that the plotter is in the local mode.
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Confirm the following when failed in cutting correctly Enter the corrected value (mm) by pressing the < S E N S O R O F F S E T > X = - 0 . 2 mm Y = - 0 . 2 mm for the X direction, or the the Y direction.
Check the sensor for the registration mark detection Prepare the sheet on which the registration mark is printed. • If you move the head and sheet manually, you cannot perform the right response check. Be sure to perform it via the following operations. •...
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Confirm the following when failed in cutting correctly Select [SENSOR CHECK] by pressing the jog key < MA R K S E N S O R > S E N S O R C H K [ E N T ] Press the key.
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Confirm the following when failed in cutting correctly Detect operation Scan in the Y direction (plus direction) to detect the line. • The buzzer sounds when the line is detected. If the line is not detected, the buzzer does not sound. Scan in the Y direction (minus direction) to detect the line.
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Chapter 5 Daily Maintenance This Section..describes how to maintain the unit and how to replace the head with an optional head. Daily Maintenance ..............5-2 Cutting Panel Surface ..............5-2 Covers ..................5-2 Care of the cutter blade ..............5-2 Unit B ..................5-3 Cleaning the Vacuum Filter ............5-4 Cleaning the Register Mark Sensor ..........5-5 Supplied items ...............
Daily Maintenance Periodic cleaning is recommended to ensure continuous satisfactory use of the unit. • Do not use an abrasive cleaner or thinners. These could deform the covers or cutting panel. Cutting Panel Surface Clean the air holes with a fine needle if they become blocked. The blocking foreign matter will be discharged from the vacuum outlet.
Daily Maintenance Unit B The reciprocating shaft may cease moving if lubrication is inadequate. Before the work of the day, apply the grease to vibration axis. Shaft • This work is done in the state of power supply OFF. • Keep the tool removed. •...
Cleaning the Vacuum Filter The workpiece adhesion force will decrease if the filter becomes blocked in the vacuum. Clean the filter periodically (about once a month). • When clean the filter, please wear gloves. Handling the filter with bare hands may cause injury. Remove the lid.
Daily Maintenance Cleaning the Register Mark Sensor Wipe dust generated during cutting off the register mark sensor with a clean, dry waste. In addition, when Y bar rail is dirty, noise occurs. After wiping off the dust with a dry lint-free cloth, take the attached grease to lint-free cloth and apply to the rail. Register mark sensor Register mark sensor 軸...
Chapter 6 Troubleshooting This Section..describes what to do if you think the unit is broken and gives the appropriate remedies for each displayed error number. It also describes the self-test functions. Now What Do I Do?........ 6-2 Tool lifts up the paper ......6-16 Drawn lines are broken or smudged ..6-16 Adjusting the Tools .........
Now What Do I Do? Problem Solution Inadequate cutting The workpiece can be reliably cut by increasing the • When the cutter descends, cutting is incomplete, pressure when the cutter descends. although the blade protrudes by more than the • Set or increase the pressure offset value that is added workpiece thickness.
Adjusting the Tools Tool adjustment is required if the start and end points do not match when cutting (drawing) with the unit. Tool adjustment is possible only when using Model R1 or Model TF2. The following four tool adjustments are available: (1) Cutter adjustment ....
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Adjusting Eccentricity Adjust the eccentricity by checking the test pattern drawn by the cutter or roller. • First, mount a pen in Unit A. Test pattern drawn by the cutter Test pattern drawn by the roller Normal patternA Normal patternB Normal patternA Normal patternB 20mm...
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Adjusting the Tools Press key. < T ES T P A T T ERN > DRAW: [ EN T ] POS : [ J OG ] Press the jog keys to move the head to the drawing position. Press to start drawing the test pattern. ...
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Adjusting the Eccentricity The eccentricity can be adjusted on the screen below. Adjusting Pattern B Adjusting Pattern A Adjustment to check whether the tool is tilted. Aligns the center of the cutter (roller) with the center of Press to adjust. (0.05 mm pitch) the holder.
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Adjusting the Tools Adjusting the Offsets Conduct positioning to correct for displacements by comparing Normal test pattern a test pattern drawn by the pen with a test pattern drawn by the cutter or roller. • First, mount a pen in Unit A. 30mm Press the key in the local mode.
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Press the jog key to select X or Y. <OF F S E T AD J US T > OF F S E T Y : 0 . 0 0 mm Press the key. Press to adjust. <OF F S E T AD J US T > OF F S E T Y : 1 .
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Adjusting the Tools Adjusting the Angle Adjust the angle of rotation by comparing a test pattern drawn Normal 30 (200)mm test pattern by the pen with a test pattern drawn by the cutter or roller. • Values in parentheses ( ) in the diagram show the sizes of Roller.
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< AD J US T > Press key to return to the selection of the < CEN T ER AD J US T > : CEN T ER A : 0 . 0 0 º 1 . 0 0 mm adjustment value.
Adjusting the Tools Circle Correction Conduct the operations below to correct for displacements if the start and end points do not match when cutting a circle. Circle Correction The unit can conduct correction for five circles of different radius. Circle type for correction Set values Radius (R) ≤...
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Press the jog key to select [CIRCLE < REC . CU T T ER 1 AD J > C I RC L E AD J US T [ EN T ] ADJUST]. < C I RC L E AD J US T > ...
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Adjusting the Tools Circle Correction Method End point displaced inward End point displaced outward Set the offset angle to a Set the offset angle to a negative value. positive value. Setting Arc Correction Set arc θ correction setting to "ON". Circle θ...
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Adjusting the Tools to select [ARC < C I RC L E AD J US T > Press the jog key RC CORREC T : OF F CORRECT]. Press the key. Press the jog key to select “ON”.
Troubleshooting Make some final checks if you think that the unit has broken down. Contact your Mimaki representative if the problem cannot be solved by the remedy described. Unit does not operate when the power is turned ON Is the power connected properly ? Correctly connect the power cable.
P.2-6) Turn off the power and move Unit A vertically. Is pen up / down operation defective? Contact your Mimaki representative if Unit A does not move up and down normally. Change the Z stroke value. Isn't Z stroke too small? P.3-15)
Remedy Trouble has occurred in the control ERROR C02 MAIN RAM RAM. Contact your dealer or a sales office of MIMAKI. Trouble has occurred in the system ERROR C04 EEPROM ROM. Code other than command data has Check the command setting on the...
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Confirm the status and the settings described above. still registration mark detected, contact your distributor or a sales office of MIMAKI. The origin point was detected Arrange registration marks ERROR C37 MARK ORG outside the cutting area. inside the sheet.
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An excessive load was applied to ERROR 462 appears, contact your distributor or MOTOR motor. a sales office of MIMAKI. An overcurrent error in the motor in ERROR 464 CURRENT motor. An excessive load was applied to...
Problems Causing an Error Display Status message The messages given below appear in the remote mode. They do not indicate errors but require an appropriate action. Message Cause Remedy The cutting data exceeds the effective Either increase the size of the cut area or ** OFFSCALE ** cutting area.
Sample Cut IIn case that normal data cutting cannot be performed etc., perform cutting with the sample stored in this plotter to find out the cause of cutting error. • If there is data that has not been cut in the receive buffer, an error is displayed and can not cut the sample.
Perform SAMPLE CUT to Find out the Cause of Cutting Error. The pen number must assigned before conducting PATTERN CUT or SAMPLE CUT. ( P.3-8) Set the following values as the initial values. Pen No. T model TF model TD model RT model RC model Head...
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Sample Cut Result of SAMPLE CUT Sample data can be cut successfully, but other data cannot. The host computer is faulty. Sample data as well as other data cannot be successfully cut either.(When leaving the start/end lines without cutting off) Increase the set value of [ADJ-PRS OFS] ( to raise the pressure for pressing the cutter blade down.
Specifications Model Name CF22-1225 Specifications X axis 2500mm (98.4 in) Available Drawing Range Y axis 1220mm (48.0 in) X axis 2600mm (102.4 in) Workpiece sizes that can be set Y axis 1360mm (53.5 in) X, Y, Z, θ axis: DC servo...
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