MIMAKI CF3-1631 Operation Manual
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MIMAKI CF3-1631 Operation Manual

Flat bed cutting plotter
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FLAT BED CUTTING PLOTTER
OPERATION MANUAL
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671
Fax: +81-3-5420-8687
URL: http: // www. mimaki. co. jp
D201768-14

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  • Page 1 FLAT BED CUTTING PLOTTER OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www. mimaki. co. jp D201768-14...

  • Page 2: Table Of Contents

    TABLE OF CONTENS CAUTION ................vii DISCLAIMER OF WARRANTY ........vii FCC Statement (USA) & EN55022 (Europe) ....vii Interference to televisions and radios ......vii Introduction ..............viii On This Operation Manual ..........viii Accessories ..............viii Safety Precautions ............ix Symbols ................ix How to Read this Manual ..........xii Warning labels ..............xiii Chapter 1 Setup Installation ..............
  • Page 3 Mounting Tools ............ 1-18 Mounting the Pen or Swivel Blade ......1-19 Mounting the Tangential Cutter ......1-22 Mounting the Grid Roller ......... 1-24 Mounting the Reciprocating Cutter ......1-25 Mounting the Milling Tool ........1-27 Local Status / Remote Status ......1-32 Local Status and Displays ........
  • Page 4 Making a Test Cut ..........2-22 Checking the Tool Status ........2-23 Checking the Status Between Tools .......2-26 Setting the Cutting Area ........2-29 Setting the Drawing Origin ........2-31 Cutting (Drawing) ..........2-32 Effective Cutting Area ..........2-32 Cutting (Drawing) ............2-32 Interrupting Processing ...........2-33 Restarting Processing ..........2-33 Interrupting Processing (Data Clear) .......2-34...
  • Page 5 Chapter 4 Register Mark Reading Functions Precautions when Creating Data with Register Marks ..............4-2 Size of Register Marks ..........4-2 Permitted Arrangements of Register Marks and the Design ..............4-3 Prohibited Drawing Areas around Register Marks ... 4-4 Guide to Register Mark Separation and Register Mark Size ..............
  • Page 6 Chapter 6 Troubleshooting Now What Do I Do? ..........6-2 Adjusting the Tools ..........6-3 Adjusting the Cutter ...........6-3 Circle θ Correction ...........6-10 Light Pointer Adjustment .........6-13 Troubleshooting ............ 6-14 Unit does not operate when the power is turned ON ................6-14 Unit does not operate after the CAD data is sent ..6-14 An error occurs when the data is sent .....6-14 Tool lifts up the paper ..........6-15...

  • Page 8: Caution

    Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.

  • Page 9: Introduction

    • Carefully read this manual and then store it in a place where it can be easily reached. • Ensure that this manual reaches the person using the unit. • Every care was taken when writing this manual. Please contact your Mimaki representative if you discover any problems in the manual.

  • Page 10: Safety Precautions

    Safety Precautions Symbols Symbols are used in this Operation Manual for safe operation and for prevention of damage to the machine. The indicated sign is different depending on the content of caution. Symbols and their meanings are given below. Please follow these instructions as you read this manual. Examples of symbols Meaning Failure to observe the instructions given with this symbol can result in death or serious injuries to...
  • Page 11 MIMAKI office for maintenance.For some units, capacitors may repair. Never repair your device by yourself take one minute for discharging; therefore, start since it is very dangerous for you to do so.
  • Page 12 Safety Precautions For safe operation CAUTION Do not restart the power until 30 seconds after turn off • If the device is restarted, do not turn on the power until 30 seconds after turning off. The device may be caused faulty function. Do not put any matters on the cable Do not move your face in front of cut panel •...

  • Page 13: How To Read This Manual

    How to Read this Manual Function outlines using text and illustrations. Set values or precautions that should be understood Indicates the model to which before operation. The page title. the current page is applicable. Number of an operation sequence. Indicates a screen display.

  • Page 14: Warning Labels

    Warning labels Warning labels are stuck on the printer body. Be sure to fully understand the warning given on the labels. If a warning label is illegible due to stains or has come off, purchase a new one from your local distributor or our office.
  • Page 15 Chapter 1 Setup This Section..describes the setup operations required to connect the unit to a PC after unpacking it. Installation ..........1-2 Workpiece Types that Can be Cut by Each Model (Guide) ........1-17 Installing the Optional Blower Unit ... 1-2 Blade Types that Can Be Used in Names and Functions of Parts ....

  • Page 16: Installation

    • In order to prevent electrical shock, carrying out electrical work by those unauthorized for that work is prohibited. Installing the Optional Blower Unit It is extremely dangerous for the customer to attempt to install or connect the optional blower unit. Always contact your Mimaki representative to install or connect the blower unit.

  • Page 17: Names And Functions Of Parts

    Names and Functions of Parts Main Unit (11) (10) Name Function Y bar Moves the head in the Y direction. Electrical box Contains PCBs and other electronics. Head Holds a variety of tools. The mountable tool depends on the head. Checks whether there is an obstruction between the left and right area sensors of the Y Area sensor bar.

  • Page 18: Electrical Box

    Electrical Box Name Function Power inlet Connector for the plotter power cable. Turns the unit power ON / OFF. Normally, leave ON. Turn OFF when doing Main power switch maintenance. Power lamp Lights when the main power switch is ON. RS-232C interface RS-232C interface connector ( P.1-10)

  • Page 19: Head

    Names and Functions of Parts Head For Model R1 Front Name Function Head fixing screws Fix the head to the Y bar. Loosen these screws to adjust the head height. Unit A Holds the pen and swivel blade. ( P.1-19) Light pointer Used for positioning to read register marks and setting the origin position.
  • Page 20 For Model TF2 Front (4) (5) (6) Name Function Head fixing screws Fix the head to the Y bar. Loosen these screws to adjust the head height. Unit A Holds the pen and swivel blade. ( P.1-19) Light pointer Used for positioning to read register marks and setting the origin position. Unit B Mounts the low-pressure cutter.
  • Page 21 Names and Functions of Parts For Model M Front Name Function Dust-collector adjusting window Adjusts the performance of dust collection. ( P.2-33) Spindle holder Mounts the spindle motor. ( P.1-27) Brush positioning rod Adjusts the position of dust collecting brush. ( P.3-18) Head fixing screws Fix the head to the Y bar.

  • Page 22: Operation Panel

    Operation Panel ORIGIN key Display Sets the drawing ORIGIN point on the Displays the unit status and setup menus. unit cutting area. REMOTE/LOCAL key Switches the unit between the remote status and local status. POWER ON switch Press to turn on the unit power. P.1-11) POWER OFF switch Press to turn off the unit power.
  • Page 23 Names and Functions of Parts Spindle Controller The spindle controller is located on the left side of the unit. Check the condition from the viewing window of the left side cover. E3000C SPEED Lights when the spindle is operating. DOWN Displays the code number and error description when the spindle WARNING...

  • Page 24: Cable Connections

    • Similarly, contact your Mimaki representative to arrange for connection of the power cable when moving the unit to another location. • Mimaki bears no responsibility for problems arising if the customer connects the power cable without the assistance of a Mimaki technician.

  • Page 25: Turning The Power On/Off

    Turning the Power ON/OFF • While the power is ON, do not place objects other than the workpiece on the cutting panel. When the power is turned ON, the head moves to the upper-right retraction point. The head may be damaged if it hits an object.

  • Page 26: Emergency Stop

    Emergency Stop The emergency stop is used when an emergency situation arises. Two EMERGENCY switches are provided. Two at the front and two at the rear of the unit. Applying an Emergency Stop Press the EMERGENCY switch. • Operation stops and the unit turns off. Resetting an Emergency Stop Turn the EMERGENCY switch clockwise to unlock it.

  • Page 27: Compressed Air Connection

    Compressed Air Connection A compressed air connection is required for Model M. • A compressor and air hoses are required to connect the compressed air supply. • The compressor and air hoses are not available as options. They should be provided by the customer. Use air hoses with 8 mm connector bore diameter.

  • Page 28: Dust Collector Connections

    Dust Collector Connections A commercially available dust collector must be connected to Model M to collect the dust generated during cutting. • The dust collector is not available as an option.Provide a dust collector that meets the following conditions: Permits continuous operation Power consumption 1 KW min.

  • Page 29: Connecting The Dust Collector

    Dust Collector Connections Connecting the Dust Collector Connect the dust collector hose to the Dust collector hose dust collector. • Connect the end of the dust collector hose on the right side of the plotter unit to the dust collector. Dust collector Connect the dust collector power cable and turn ON the switch.

  • Page 30: Preparing The Cutting Panel

    Preparing the Cutting Panel Attach the felt mat (Models R1, M). If using Model R1 or Model M, attach the felt mat to the cutting panel. (1) Put the felt mat on the cutting panel. (2) Insert a felt mat retainer B into the holes at each edge of the cutting panel.

  • Page 31: Blades And Workpieces

    Blades and Workpieces The types of workpiece that can be cut and the blade types that can be used differ according to the plotter model. Workpiece Types that Can be Cut by Each Model (Guide) Model TF2 Model R1 Model M PVC sheet for signs Corrugated cardboard Channel...

  • Page 32: Mounting Tools

    Mounting Tools The heads (A, B, C) that mount tools for each model are shown below. Model TF2 Model R1 Model M Model Name Head Applicable Tools See page Pen, swivel blade P.1-19 Low-pressure tangential cutter P.1-22 Model TF2 High-pressure tangential cutter P.1-22 (Grid roller) P.1-24...

  • Page 33: Mounting The Pen Or Swivel Blade

    Mounting Tools Mounting the Pen or Swivel Blade Lift up the head if it is descended so that no tool can be mounted. ( P.2-21 "Adjusting the Head Height") Loosen the Unit A screw • Turn the screw counterclockwise to loosen it. •...
  • Page 34 Mounting the Swivel Blade • Handle the blade carefully to avoid injury. For safety, handle the blade with the tweezers supplied. Loosen the lock nut. • Turn the lock nut counterclockwise to loosen it. Lock nut Turn the adjusting knob counterclockwise Holder B to remove Holder B from Holder A.
  • Page 35 Mounting Tools Adjust the amount that the blade protrudes. • For details about the adjustment, see P.2-20. Replacing the Swivel Blade "Mounting the Swivel Blade"Follow steps 1 - 5 to replace the blade. Adjust the amount that the blade protrudes. •...

  • Page 36: Mounting The Tangential Cutter

    Mounting the Tangential Cutter Mount the tangential cutter in Unit B in Model R1 or Model TF2. Lift up the head if it is descended so that the tangential cutter cannot be mounted. ( P.2-21 "Adjusting the Head Height") • Do not touch the blade with bare hands. This may cause injury. Mounting the Tangential Cutter Blade Mount the tangential cutter blade in the cutter holder.
  • Page 37 Mounting Tools Replacing the Tangential Cutter "Mounting the Tangential Cutter Blade"Follow steps 1 - 3 to replace the blade. Adjust the amount that the blade protrudes. • For details about the adjustment, see P.2-18. Mounting the Cutter Holder After mounting the cutter, mount the cutter holder into the unit. Loosen the cutter holder stopper screw.

  • Page 38: Mounting The Grid Roller

    Mounting the Grid Roller Mount the grid roller in Unit C in Model R1 or Model TF2. Lift up the head if it is descended so that the grid roller cannot be mounted. ( P.2-21 "Adjusting the Head Height") Stopper screw Loosen the grid roller stopper screw.

  • Page 39: Mounting The Reciprocating Cutter

    Mounting Tools Mounting the Reciprocating Cutter The reciprocating cutter can be mounted in Unit B in Model R1 only. Mounting the Reciprocating Cutter Blade • A reciprocating cutter holder is required to mount the reciprocating cutter. For Unit B, Model R1 Name : Cutter Holder 07 (SPA-0114) Blade : Carbide 17°...
  • Page 40 Replacing the Reciprocating Cutter Follow steps "Mounting the Reciprocating Cutter Blade" to replace the blade. Mounting the Reciprocating Cutter Holder Press the jog keys in local mode to move the head forward. Turn off the unit power. Loosen the Unit B fixing screw. •...

  • Page 41: Mounting The Milling Tool

    Mounting Tools Mounting the Milling Tool Precautions when Milling • Do not touch the milling tool (end mill) with bare hands. This may cause injury. • Always insert the end mill into the chuck before tightening the chuck nut. Tightening the chuck nut with no end mill inserted can result in overtightening of the chuck, causing disengagement of the jaws of the chuck and the chuck nut, so that the chuck gets stuck inside the spindle and cannot be removed even if the chuck nut is removed.
  • Page 42 Mounting the Milling Tool (End Mill) Loosen the locking lever. • Turn the locking lever counterclockwise to loosen it. Pull out Counter clockwise Remove the spindle motor. (1) Turn the spindle motor to align the stopper with the groove in the unit. Groove (2) Pull out the spindle motor.
  • Page 43 Mounting Tools Insert the end mill. • Use an end mill with A not exceeding 120 mm. (1) If a+a1=20 mm or more and a2=50 mm or more: As the chuck grasps the end mill in the range a2, fully push the end mill into the spindle and tighten the chuck. (2) If a+a1=20 mm or less and a2 is either less or greater than 50mm: Adjust a + a1 = 20 mm from the chuck, and tighten the chuck to clamp the end mill in the range a2.
  • Page 44 Replacing the Milling Tool (End Mill) Conduct steps 1 – 4 of "Mounting the Milling Tool (End Mill)". • Place the spindle motor on the pedestal. Loosen the chuck nut. (1) Apply the 14 mm wrench supplied to the chuck nut. (2) Turn the wrench counterclockwise.
  • Page 45 Mounting Tools Replacing the Chuck Conduct steps 1 – 4 of "Mounting the Milling Tool (End Mill)". • Place the spindle motor on the pedestal. Remove the chuck nut from the spindle. (1) Apply the 14 mm wrench supplied to the chuck nut. (2) Turn the wrench counterclockwise to remove the chuck nut.

  • Page 46: Local Status / Remote Status

    Local Status / Remote Status Press on the operation panel to toggle between the local and remote status. Local Status and Displays The local status permits movement of the heads, setup of the unit functions, and receiving data from the PC. All keys on the operation panel are enabled in local status.

  • Page 47: Remote Status And Displays

    Local Status / Remote Status Remote Status and Displays The remote status permits cutting or drawing of the received data. The display shows the cutting (drawing) conditions and the received data volume. The number of displayed data decreases as cutting (drawing) proceeds. POWER ON, POWER OFF, , and are enabled on the operation screen panel.

  • Page 48: Matching The Pc Specifications

    Matching the PC Specifications This section describes how to set up the functions to connect to a PC. • The unit will automatically recognize its interface to the PC. • The interface to the PC that first received the data is recognized, and the selection is cancelled with the Data Clear operation.
  • Page 49 Matching the PC Specifications Select the [PARITY],[ STOP BITS], and [HANDSHAKE] set values. PARITY setting : Press to select the set value (NON, ODD, EVEN). STOP BITS setting : Press to select the set value (1 or 2 (bits)). HANDSHAKE setting : Press to select the set value (HARD, X CODE, E/A, SOFT).

  • Page 50: Enabling Pc Commands (Cmd Sw)

    Enabling PC Commands (CMD SW) This setting enables the values set by the operation panel or the values (commands) set by the PC. Item Set value Give priority to commands received from the PC. Ignore settings from the Enable plotter operation panel. Ignore settings received from the computer and give priority to settings from Disable the plotter operation panel.

  • Page 51: Setting The Effective Area Return Values (Oh Unit)

    Matching the PC Specifications Setting the Effective Area Return Values (OH UNIT) Sets which value to return to the CAD system when the unit receives the effective area coordinate output command from the CAD system. Item Set value INIT Val Return the maximum effective cutting area of the unit.

  • Page 52: Setting The Command Origin

    Setting the Command Origin This setting aligns the unit command origin position with the command origin position in the CAD system used. For more information on the command origin position handled by the CAD system, see the CAD Instruction Manual. Item Set value LOWRIGHT...

  • Page 53: Resolution (Gdp ) Setting

    Matching the PC Specifications Resolution (GDP ) Setting This setting aligns the resolution of the unit with the resolution of the CAD system used. For more information on the resolution of the CAD system, see the CAD Instruction Manual. Item Set value 0.025 mm Sets the GDP to 0.025 mm.

  • Page 54: Matching The Plotter Specifications

    M a t c h i n g t h e P l o t t e r S p e c i f i c a t i o n s This unit uses the command MGL-IIC3. Set the CAD command to connect to the unit to MGL-IIC3. •...

  • Page 55: Setting Automatic Head Retraction

    Setting Automatic Head Retraction Sets the time before the head begins to retract to the retraction position when cutting (drawing) of data from the PC is complete. Item Set value No automatic retraction Retraction Head moves to the retraction position one second after position cutting (drawing) is complete.

  • Page 56: Setting The Vacuum

    Setting the Vacuum Sets the vacuum operation when the optional blower is used. Item Set value If automatic head retraction is set to 1 s or 3 s, the vacuum turns off automatically after head retraction. AUTO OFF Vacuum remains on after head retraction. Press to select the blower operation (adhesion, release).
  • Page 57 Chpater 2 Basic Operations This Section..describes the basic operations, such as mounting tools and workpieces. Basic Operation Workflow ...... 2-2 Adjusting the Tangential Cutter ....2-18 Adjusting the Swivel Blade .....2-20 Moving the Head ........2-3 Adjusting the Head Height....2-21 Moving the Head Using the Head Making a Test Cut ........

  • Page 58: Basic Operation Workflow

    Basic Operation Workflow This section describes the basic operation workflow. For details, see the reference page shown. Moving the Head See "Moving the Head"( P.2-3). Fixing the Workpiece See "Fixing the Workpiece"( P.2-5). Selecting Tools For Model R1 or TF2. See "Selecting Tools for Model R1 and Model TF2"( P.2-8).

  • Page 59: Moving The Head

    LOWER R> Select the destination point. : Move to the upper-right head full retraction position (for CF3-1631). : Move to the upper-left head retraction position. : Move to the upper-right head retraction position. : Move to the lower-left head retraction position.

  • Page 60: Moving The Head Using The Jog Keys

    Moving the Head Moving the Head Using the Jog Keys Use this method for mounting tools or making a test cut or sample cut. The following function allows the head to be accurately positioned using the jog keys. • Changing the head travel speed (MAX , FAST , MIDDLE , LOW , AUTO). The coordinates are displayed with respect to the command origin position.

  • Page 61: Fixing The Workpiece

    Fixing the Workpiece Two methods are available to fix a workpiece. • Fixing the Workpiece by Vacuum Adhesion • Fixing the Workpiece with Adhesive Tape • The following table shows the acceptable workpiece thicknesses. Model Model M Model R1 Model TF2 Workpiece thickness 50 mm 20 mm...

  • Page 62: Fixing The Workpiece By Vacuum Adhesion

    Fixing the Workpiece by Vacuum Adhesion Relatively thin workpieces, such as thin coated board or corrugated cardboard, can be fixed by vacuum adhesion. • The optional blower is required to use the vacuum function. • If the workpiece is too small to cover all the air holes on the cutting panel, use some sort of sheet to cover all the remaining holes.
  • Page 63 Fixing the Workpiece Setting the Vacuum Valves to Match the Workpiece Size Ensure that the cutting range does not protrude outside the maximum cutting area. For Model CF3-1631. Origin position mark (In the four corners of the table.) Marks Use as guides for opening or closing the valves.

  • Page 64: Selecting Tools

    Selecting Tools Selecting Tools for Model R1 and Model TF2 In the following situations, select the unit and tool to use. • If the pen number cannot be designated by the CAD system • When a test cut or self-test is run using the plotter alone •...

  • Page 65: Setting The Z-Axis Origin For Model M

    Selecting Tools Setting the Z-axis Origin for Model M The following settings can be made on the Z-axis Origin setting. Z ORIGIN Save the origin coordinates ORIGIN OFFSET Adjusted amount of cutting based on the Z-axis origin (-3.0 to +3.0mm) *1.
  • Page 66 Saving the origin coordinates • The Z-axis origin cannot be set for Model R1 or Model TF2. • The rotational speed and descent speed settings are not saved. • This origin coordinate setting is cleared when the power is turned off. •...
  • Page 67 Selecting Tools Saving the origin offset value Display the first page of the local menu. [ LOCA L ] 1 / 5 Z OR I G I N - - - > COND I T I O N - - - > •...

  • Page 68: Setting The Cutting Conditions

    Setting the Cutting Conditions After setting the cutting conditions, make a test cut to confirm that the set conditions are suitable. ( P.2-22) • The set cutting conditions apply to the tool set in Selecting Tools ( P.2-8). (For Model R1 or TF2. ) •...
  • Page 69 Setting the Cutting Conditions Setup Pages for Each Tool Tool Name Setup Page Sequence <CUTTER X> <CUTTER X> <CUTTER X> <CUTTER X> SPEED F OFFSET RING DIS R5 SPD θ cutter PRESSURE E OFFSET PRESS COR R10 SPD RESERVE ACCELE UP ANGLE R15 SPD <REC.CUTTER...

  • Page 70: Set Items

    Set Items The cutting condition set items differ according to the tool. Tool Type Set Item Set value 2, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 (cm/s) ○ ○ ○ ○ ○ 0.2, 0.5, 1, 2, 5, 10,15 , 20, 25, 30, 35, 40, 45, 50 (cm/s) ○...
  • Page 71 Setting the Cutting Conditions Outline Speed of tool movement in the X or Y direction. Changes according to the type of tool and workpiece and the data size. Pressure when cutting the workpiece with a press tool. Maximum tool acceleration. Changes according to the type of tool and workpiece and the data size. Offset for cutting start position when the tool descends.
  • Page 72 Tool Type Set Item Set value OFF, 0.5 (mm/s), 0.1, 0.2, 0.5, 1.0, 2.0 (cm/s) ○ R5 SPEED OFF, 1, 2 (cm/s) ○ ○ ○ OFF, 0.5 (mm/s), 0.1, 0.2, 0.5, 1.0, 2.0 (cm/s) ○ R10 SPEED OFF, 1, 2, 3, 4, 5 (cm/s) ○...
  • Page 73 Setting the Cutting Conditions Outline Speed for cutting an arc with a radius less than 5 mm. If OFF, the previously set speed is used for cutting. Speed for cutting an arc with a radius at least 5 mm but less than 10 mm. If OFF, the previously set speed is used for cutting.

  • Page 74: Adjusting The Blade To Match The Workpiece

    A tangential cutter can be mounted in Unit B or Unit C. However, the type of cutter holder differs. • Special tangential cutter blades and holders are available to suit different workpieces. Contact your dealer or an office of MIMAKI for details. Head Type...
  • Page 75 Adjusting the Blade to Match the Workpiece Loosen the dial stopper. • Turn the dial stopper counterclockwise to loosen it. Dial stopper Turn the dial. • Turning the dial one graduation in the direction of the arrow extends the blade 0.1 mm, and turning it one revolution extends the blade 1 mm.

  • Page 76: Adjusting The Swivel Blade

    The blade supplied is suitable for PVC sheet for signs. A variety of special cutters is available to suit the workpiece you are handling. Contact your dealer or an office of MIMAKI for details. Loosen the lock nut. • Turn the lock nut counterclockwise to loosen it.

  • Page 77: Adjusting The Head Height

    Adjusting the Head Height After mounting the workpiece and tool, adjust the head height according to the workpiece thickness. Adjust the head height each time the workpiece thickness changes. • When raising the head, support the head base by hand. Attempting to raise the head with the height- adjustment dial alone can damage the height-adjustment dial.

  • Page 78: Making A Test Cut

    Making a Test Cut After changing the cutting conditions or tool, make a test cut to check the items listed below. For details, see "Checking the Tool Status" ( P.2-23). No. Check Item Check Point Are the cutting (drawing) Work is correcly cut or drawing is not smudged. conditions suitable? Is tool mounted eccentrically? An eccentric tool can cause displacement in the cutting or drawing.

  • Page 79: Checking The Tool Status

    Making a Test Cut Checking the Tool Status Make a test cut using the tool selected by the Tool Select function. This section describes the check items for each tool. Point A Test cut pattern drawn by Model TF2 or Model R1 Point B Point C Point D...
  • Page 80 Crease Roller (Model TF2 or Model R1) Check Point Cause Remedy See page Point A contact points do not Blade is mounted eccentrically Conduct Adjust Eccentricity in tool P.6-6 match adjustments. Abnormal angle θ of crease roller Conduct Adjust θ in tool adjustments. Lines displaced at Point A P.6-8 Crease is weak...
  • Page 81 Making a Test Cut Milling Tool Test cut pattern drawn by Model M. Up-cut Down-cut • The test pattern drawn for the milling tool differs from the one drawn by Model TF2 or Model R1. • The up-cut and down-cut are conducted in a single test cut pattern. Select the cutting method producing the cleanest cut as the cutting method to use.

  • Page 82: Checking The Status Between Tools

    Checking the Status Between Tools Make a test cut to check the status between the tools (pen and tangential cutter or pen and crease roller). Check Method Draw the pattern with the pen. Then make a test cut at the same position using the tangential cutter or crease roller to check the status between tools.
  • Page 83 Making a Test Cut Overview Sample D Cutting end point is too long or too short. Remedy1 Adjust the E OFFSET value in the cutting conditions. ( P.2-12) Remedy2 Adjust Pattern A for Adjust Eccentricity in Adjust Cutter in tool adjustments.
  • Page 84 Making a Test Cut Overview Sample H The cutting start point is too far forward or backward, and the tangential cutter is displaced to the right or left. Remedy See the remedies described for Sample C and Sample E. Overview Sample I The cutting end point is too long or too short, and the tangential cutter is displaced to the right or left.

  • Page 85: Setting The Cutting Area

    Setting the Cutting Area The maximum cutting area is set when the unit is turned on. Upper-left point (UL) The cutting area can be set to any size to match the size of the workpiece. The cutting area is set by designating the lower-right (LR) and upper-left (UL) points of the cutting area.
  • Page 86 Setting the Cutting Area Press < AREA L / R> - 4 5 0 . 0 - 3 0 0 . 0 SPEED F AS T > • The LR point is saved. • Press to return to Step 3 without saving the setting.

  • Page 87: Setting The Drawing Origin

    Setting the Drawing Origin The origin is the reference point for drawing, cutting, and grid Data cutting. (It is normally set at the lower-right corner of the maximum effective cutting area.) The drawing position moves as the origin is moved. Max.

  • Page 88: Cutting (Drawing)

    Model Name X-axis (mm) Y-axis (mm) CF3-1610 1000 1600 Maximum effective CF3-1631 3100 1600 cutting area Y-axis Cutting (Drawing) Set the origin and press • The remote mode is selected. Download data from the host computer. • Cutting starts automatically after the data is received.

  • Page 89: Interrupting Processing

    Cutting (Drawing) Adjusting the dust collector force when using Model M. Use the dust-collector adjusting window to the right of the head to adjust the dust-collection force according to the size of the cutting Dust-collector data. adjusting window Interrupting Processing Follow the procedure below to interrupt data processing during drawing, cutting, or grid cutting in remote status for any reason.

  • Page 90: Interrupting Processing (Data Clear)

    Cutting (Drawing) Interrupting Processing (Data Clear) In the following cases, clear the received data from the receive buffer. (1) To clear an interrupted cutting (drawing) file from the receive buffer, without restarting processing. (2) To clear received but unprocessed data from the receive buffer. (3) To clear data remaining in the receive buffer before receiving data from running the SINGLE COPY function.
  • Page 91 Chapter 3 Making the Most of the Unit This Section..describes some operations that make the unit even more useful. Assigning Pen Numbers ............3-2 Cutting the Same Data Again (Copy)........3-4 Setting Multi-pass Cutting ............3-5 Setting Multi-pass Cutting (Models R1, TF2) ......3-5 Setting Multi-pass Cutting (Model M) ..........3-7 One Stroke Setting..............

  • Page 92: Assigning Pen Numbers

    Assigning Pen Numbers This section describes how to assign pen numbers in the data to tools on the unit. For this unit, up to six pens can be assigned to each tool. This example describes how to make the following settings. Pen 1 (pen number in drawing data) : Set to PEN.

  • Page 93: Assigning Pen Numbers

    Assigning Pen Numbers Press and select TOOL to < PEN ASS I GN> 2 / 6 PEN 2 [Θ CUTTER1]. HEAD B > θ CUT T ER 1 > TOOL • The set values differ according to the mounted tools. •...

  • Page 94: Cutting The Same Data Again (Copy)

    Cutting the Same Data Again (Copy) Previously cut data can be cut again in offline status. This eliminates the need to send the same data many times from the PC. • Use DATA CLEAR to clear ( P.2-34) the receive buffer before receiving the data to be copied. If the data is not cleared, the other data in the receive buffer will be copied.

  • Page 95: Setting Multi-Pass Cutting

    Setting Multi-pass Cutting Setting Multi-pass Cutting (Models R1, TF2) The same data can be cut up to five times, while changing the press value. This is an effective means of cutting a workpiece that cannot be cut in one pass. •...
  • Page 96 Press to display the second <MU L T I - PASS > 2 / 2 PRESS . 3 r d OF F > page of the MULTI-PASS menu. PRESS . 4 t h OF F > PRESS . 5 t h OF F >...

  • Page 97: Setting Multi-Pass Cutting (Model M)

    Setting Multi-pass Cutting Setting Multi-pass Cutting (Model M) The same data can be cut up to 100 times, while changing the press value. This is an effective means of cutting a workpiece that cannot be cut in one pass. • Set the cut start time that sets the delimiter between data. Multi-pass cutting starts if the next data is not received within the set time.

  • Page 98: One Stroke Setting

    One Stroke Setting Received data comprising non-consecutive line segments, such as that shown here, can be cut in a single stroke. Set value Description No one-stroke cutting One-stroke cutting :Cutting start point SORT One-stroke cutting, starting from the point near the tool :Cutting direction MARK SENSOR is set “OFF”.

  • Page 99: Rotating Coordinate Axes (Rotate)

    Rotating Coordinate Axes (ROTATE) If the command origin is set at the lower-right point, this setting determines the direction to rotate the coordinate axes to match the CAD system. Set value Description Sets the coordinate axes at the lower-right corner of the maximum + 90°...

  • Page 100: Setting The Cutter Stroke

    Setting the Cutter Stroke This setting shortens the distance that the tool rises when cutting (or drawing) data with frequent up/down movements of the tangential cutter or grid roller and milling. It thereby reduces the total cutting time. Set value Description 7mm (8mm) Tool rises 7 mm (8mm...

  • Page 101: Setting The Displayed Units

    Setting the Displayed Units Sets the units for the values displayed on the screen. Set value Description Displays millimeters. inch Displays inches. Display the third page of the local menu. [ LOCA L ] 3 / 5 I NT ERF ACE - - - >...

  • Page 102: Swivel Blade Dummy Cut

    Swivel Blade Dummy Cut Sets whether the swivel blade makes a cut outside the maximum effective cutting area to turn the blade to the direction of movement when the power is turned on and the tool is set to swivel blade. Set value Description Makes no dummy cut.

  • Page 103: Setting Axis Alignment

    Setting Axis Alignment This function aligns the machine axes with a printed grid. The machine axes (X and Y axes) can be aligned with a grid, such as scale lines printed on the workpiece. Set local status. [ LOCA L ] 1 / 5 TOOL SE L ECT - - - >...

  • Page 104: Setting The Displayed Language (Display)

    Setting the Displayed Language (DISPLAY) Select English or Japanese as the displayed language. Set local status. [ LOCA L ] 1 / 5 TOOL SE L ECT - - - > COND I T I O N - - - > •...

  • Page 105: Setting Nr Head Retraction

    Setting NR Head Retraction Sets whether the head retracts when a pause command (NR command) is received from the PC. Set value Description Enable Head retracts when the NR command is received. Disable Head does not retract when the NR command is received. Set local status.

  • Page 106: Setting The Close Time

    Setting the Close Time The data can be automatically cleared when a preset time comes after cutting (drawing) of data sent from the PC is complete. Set value Description Do not clear data automatically. Conduct the procedure in P.2-34 to DATA CLEAR. Data is automatically cleared when the set time elapses after cutting 5 s to 30 s (drawing) is complete.

  • Page 107: Manual Cutting

    Manual Cutting Use this function to move the tool. The head can be lowered to cut the workpiece as the tool moves. Set local status. [ LOCA L ] 1 / 5 TOOL SE L ECT - - - > COND I T I O N - - - >...

  • Page 108: Cleaning The Table

    Cleaning the Table Cleans away dust after cutting with Model M. Set local status. [ LOCA L ] 1 / 5 Z OR I G I N - - - > COND I T I O N - - - > •...
  • Page 109 Cleaning the Table Lower the brush positioning rod until it stops. Brush positioning rod Adjust the brush to a suitable position. (1) Lower the brush positioning rod while turning the dial (A). (2) Adjust the brush to about 2 mm – 5 mm from the table.
  • Page 110 3-20...
  • Page 111 Chapter 4 Register Mark Reading Functions This Section..describes how to create register mark data and explains the functions to read them. Precautions when Creating Data with Register Marks... 4-2 Size of Register Marks ...............4-2 Permitted Arrangements of Register Marks and the Design ..4-3 Prohibited Drawing Areas around Register Marks ......4-4 Guide to Register Mark Separation and Register Mark Size ..4-6 Register Mark Colors ..............4-7...

  • Page 112: Precautions When Creating Data With Register Marks

    Precautions when Creating Data with Register Marks Several restrictions apply when creating data with register marks. To get the best out of the register mark functions, carefully read the precautions below to gain the knowledge required when creating register marks. •...

  • Page 113: Permitted Arrangements Of Register Marks And The Design

    Precautions when Creating Data with Register Marks Permitted Arrangements of Register Marks and the Design The TP1 start position must be 10 mm min. from the left edge of the workpiece and 30 mm min. from the maximum effective cutting area. Square register marks Single register...

  • Page 114: Prohibited Drawing Areas Around Register Marks

    Prohibited Drawing Areas around Register Marks Ensure that the areas around the register marks (area equivalent to the register mark size from the register mark origin) remain free of data and dirt. Otherwise, false detection or incorrect reading of the register marks may occur.
  • Page 115 Precautions when Creating Data with Register Marks False Detection of Register Marks - Example 1 Plate displacement during offset printing • Color printing by offset printing requires the output of CMYK plates. A slight displacement between these plates also causes a displacement of the printed register marks. •...

  • Page 116: Guide To Register Mark Separation And Register Mark Size

    False Detection of Register Marks - Example 3 Register mark separation (TP2 to TP1; TP4 to TP2) does not exceed the register mark length. For single register marks Prohibited drawing area Separate by at least the register mark length Prohibited drawing area Separate by at least the register mark length Guide to Register Mark Separation and Register Mark Size...

  • Page 117: Register Mark Colors

    Precautions when Creating Data with Register Marks Register Mark Colors Black or white are the recommended colors for register marks. It is possible to detect register marks in other colors but they must not be in the same color system as the workpiece.

  • Page 118: Setting Register Mark Detection

    Setting Register Mark Detection Precautions Related to Register Mark Detection • To set the distance between the printed register marks the same as the cut distance, enter the distance between the printed register marks used for register mark detection. (Scale Correction -> P.5-10) •...

  • Page 119: Setting Register Mark Detection

    Setting Register Mark Detection Setting Register Mark Detection Display the third page of the local menu. [ LOCA L ] 3 / 5 I NT ERF ACE - - - > MODE SE T - - - > • Press several times.

  • Page 120: Detecting Register Marks

    Detecting Register Marks The unit can automatically detect register marks printed on the workpiece to cut round outlines of designs printed on the workpiece. • If the workpiece has curled, flatten it out. • If using cutting software that does not offer register mark functions, ensure that the areas between TP1 and TP3 and between TP1 and TP2 are free of images and dirt.

  • Page 121: Register Mark Detection Procedure

    Detecting Register Marks Register Mark Detection Procedure Mount the workpiece. Press in local mode. [ Ma r k S e a r c h ] S e t L ED P o i n t e r SPEED AUTO> • The mark search mode is selected. H e a d Mo v e t o L R>...

  • Page 122: Continuous Cutting Of Register Marks

    Continuous Cutting of Register Marks The FineCut cutting software permits continuous cutting of workpieces with only one set of register mark data printed. • When data remains in the receive buffer, the remaining data will also be cut. Be sure to carry out the Data Clear operation before performing continuous cutting.

  • Page 123: Clearing The Register Mark Offsets

    Clearing the Register Mark Offsets The offsets must be cleared after cutting data with register marks using software other than FineCut. Use DATA CLEAR to clear the offsets for axis alignment and scale correction. The cutting size may be incorrect if data with no register marks is cut without clearing the offsets.
  • Page 124 4-14...
  • Page 125 Chapter 5 Daily Maintenance This Section..describes how to maintain the unit and how to replace the head with an optional head. Daily Maintenance ..............5-2 Cutting Panel Surface ..............5-2 Covers ..................5-2 Unit B ..................5-3 Cleaning the Blower Filter ............5-4 Cleaning the Dust Collector Brush ..........5-5 Maintaining the Dust Collector Hose (when Using M Head) ..5-5 Cleaning the Milling Tool (End Mill) ..........5-5...

  • Page 126: Cutting Panel Surface

    Daily Maintenance Periodic cleaning is recommended to ensure continuous satisfactory use of the unit. • Do not use an abrasive cleaner or thinners. These could deform the covers or cutting panel. Cutting Panel Surface Clean the air holes with a fine needle if they become blocked. The blocking foreign matter will be discharged from the blower outlet.

  • Page 127: Unit B

    Daily Maintenance Unit B The reciprocating shaft in Model R1 may cease moving if lubrication is inadequate. Before starting work, wipe the surface with a clean, dry cloth. Then, apply a small amount of the supplied grease to the shaft with a brush. Shaft...

  • Page 128: Cleaning The Blower Filter

    Cleaning the Blower Filter The workpiece adhesion force will decrease if the filter becomes blocked in the optional blower. Clean the filter periodically. Open the cover at the right of the unit. • Open the cover where the optional blower is installed. (1) Loosen the eight screws and slide the cover in the direction of the arrows.

  • Page 129: Cleaning The Dust Collector Brush

    Daily Maintenance Cleaning the Dust Collector Brush Clean the dust-collector brush when significant dust generated during cutting sticks to it. Remove and clean the dust-collector brush. • Pull off the dust-collector brush. Dust Collector Brush Mount the dust-collector brush. • Mount the dust-collector brush so that it bends down.

  • Page 130: Cleaning With Auxiliary Air

    Daily Maintenance Cleaning with Auxiliary Air Blow dust generated during cutting from the operation panel and other panels with the auxiliary air. • To use the auxiliary air, connect a cleaner hose. • Connect the cleaner hose to the quick connector and to the black dial at the right of the head. •...

  • Page 131: Replacing The Head With An Optional Head

    Replacing the Head with an Optional Head Parts Required to Replace the Head To replace the head with an optional head, other parts are required in addition to the optional head itself. Make sure that all the parts listed in the table below are available. Model Currently Used Parts Required to Replace the Head Model of Head...

  • Page 132: Replacing A Model R1 Or Tf2 Head With A Model M Head

    Replacing a Model R1 or TF2 Head with a Model M Head • Always turn off the power before replacing the head. • Before using a Model M head, install the dust-collector hose and controller and connect a compressed- air supply. Consult your Mimaki representative for details. Remove the connector. Loosen (1) Loosen the two screws in the connector cover and remove the cover.

  • Page 133: Replacing A Model M Head With A Model R1 Or Tf2 Head

    Replacing the Head with an Optional Head Tighten the three screws removed at Step 2. Connect the connector. • Connect the connector and reattach the cover. Connect the motor cable connector to the spindle motor. • Remove the cap from the end of the connector before connecting it.
  • Page 134 Replacing the Head with an Optional Head Remove the dust-collector hose and connectors. (1) Loosen the two screws in the connector cover and Loosen remove the cover. (2) Loosen the top and bottom screws in the connector and remove the connector. (3) Remove the dust-collector hose.
  • Page 135 Chapter 6 Troubleshooting This Section..describes what to do if you think the unit is broken and gives the appropriate remedies for each displayed error number. It also describes the self-test functions. Now What Do I Do?........ 6-2 Runout of the end mill ......6-16 Abnormal noise or vibration during Adjusting the Tools .........

  • Page 136: Now What Do I Do

    Now What Do I Do? Problem Solution Inadequate cutting The workpiece can be reliably cut by increasing the • When the cutter descends, cutting is incomplete, pressure when the cutter descends. although the blade protrudes by more than the • Set or increase the pressure offset value that is added workpiece thickness.

  • Page 137: Adjusting The Tools

    Adjusting the Tools Tool adjustment is required if the start and end points do not match when cutting (drawing) with the unit. Tool adjustment is possible only when using Model R1 or Model TF2. The following four tool adjustments are available: (1) Cutter adjustment ....
  • Page 138 Adjusting the Offsets Conduct positioning to correct for displacements by comparing a Normal test pattern drawn by the pen with a test pattern drawn by the test pattern cutter or roller. • First, mount a pen in Unit A. 30mm Display the fifth page of the local menu.
  • Page 139 Adjusting the Tools Press to make further adjustments. Press to save the adjusted values and exit. • To make further adjustments, press to display the adjustment screen. Adjust Eccentricity : Operations from Step 4 on P.6-6. Adjust θ Angle : Operations from Step 4 on P.6-8. •...
  • Page 140 Adjusting Eccentricity Adjust the eccentricity by checking the test pattern drawn by the cutter or roller. • First, mount a pen in Unit A. Test pattern drawn by the cutter Test pattern drawn by the roller Normal patternA Normal patternB Normal patternA Normal patternB 20mm...
  • Page 141 Adjusting the Tools Press to make further adjustments. Press to save the adjusted values and exit. • To make further adjustments, press to display the adjustment screen. Adjust Angle of θ : Operations from Step 4 on P.6-8. Offset Adjustment : Operations from Step 4 on P.6-4.
  • Page 142 Adjusting the θ Angle Adjust the angle of rotation by comparing a test pattern drawn by Normal 30 (200)mm the pen with a test pattern drawn by the cutter or roller. test pattern • Two adjustment test patterns are available for a cutter: Pattern 1 and Pattern 2.
  • Page 143 Adjusting the Tools Press to start drawing the test pattern. Check and adjust the test pattern. • Press to adjust. Set values:- 4500 ~ + 4500 • For details, see “Adjusting the θ Angle” at the bottom of the page. Press to make further adjustments.

  • Page 144: Circle Θ Correction

    Circle θ Correction Conduct the operations below to correct for displacements if the start and end points do not match when cutting (drawing) a circle. Setting Arc θ Correction Before setting circle θ correction, set arc θ correction to Enable. Display the fifth page of the local menu.
  • Page 145 Adjusting the Tools Circle θ Correction The unit can conduct correction for five circles of different radius. Radius (R) < 5 mm 20 mm <Radius (R) < 50mm Circle type 5 mm <Radius (R) < 10mm 50 mm <Radius (R) < 100mm correction 10 mm <Radius (R) <...
  • Page 146 Check and adjust the test pattern. • Press to make the adjustments. Set values:- 9.8° ~ + 9.8° • For details, see “Circle θ Correction Method” at the bottom of the page. Press several times to display the <C I RC L E θ > 3 / 4 5 0 <R<...

  • Page 147: Light Pointer Adjustment

    Adjusting the Tools Light Pointer Adjustment The register marks cannot be read if the light pointer position is displaced. First, mount a pen in Unit A. Display the fifth page of the local menu. [ LOCA L ] 5 / 5 RESERVE - - - >...

  • Page 148: Troubleshooting

    Troubleshooting Make some final checks if you think that the unit has broken down. Contact your Mimaki representative if the problem cannot be solved by the remedy described. Unit does not operate when the power is turned ON Is the power connected properly ? Correctly connect the power cable.

  • Page 149: Tool Lifts Up The Paper

    P.2-21) Turn off the power and move Unit A vertically. Is pen up / down operation defective? Contact your Mimaki representative if Unit A does not move up and down normally. Drawn lines are broken or smudged Is the Unit A screw loose? Re-tighten the Unit A screw.

  • Page 150: Spindle Motor Does Not Rotate

    Eliminate the cause of the error. ( P.6-17) If the air pressure does not reach 0.33MPa, Air pressure too low? contact your Mimaki representative. Runout of the end mill Is dirt trapped inside the chuck or Clean out the chuck and spindle. ( P.1-31)

  • Page 151: Problems Causing An Error Display

    Check that there is no printing or dirt between the register marks. Check that all the register mark detection settings correct. P.4-9) Contact your dealer or an office of MIMAKI if these remedies do not work and register mark detection is not possible. 6-17...
  • Page 152 Display Cause Remedy ERROR 36 MARK DETECT The register marks could not be Stop Data send & detected. Press any key to revert to local mode. Exec. [DATA CLEAR] - PUSH ANY Key - ERROR 37 MARK ORG During register mark detection, the Move the workpiece to shift the origin was outside the cutting area.

  • Page 153: Fatal Errors

    *2. ERROR 70 θ OVERCURRENT can occur if the head is too high or if θ rotation occurs when the Head B tool has not reached the workpiece. Contact your dealer or an office of MIMAKI if ERROR 70 θ OVERCURRENTD re-occurs after lowering the tool to contact the workpiece and retransmitting the data.

  • Page 154: Errors Displayed On The Spindle Controller

    Turn off the plotter. Wait a while and turn it back on. An emergency stop was applied during motor rotation. EC Internal memory error Contact your dealer or an office of MIMAKI if the problem cannot be solved by the remedy described above. 6-20...

  • Page 155: Self Test

    The plotter cuts, draws, and grid cuts 11 types of sample, without receiving commands from the PC. If the cutting quality is poor, change the cutting conditions and adjust the tool. If these changes do not improve the cutting quality, contact your Mimaki representative. Overview of the Self Test...

  • Page 156: Conducting A Self Test

    Conducting a Self Test The pen number must assigned before conducting PATTERN CUT or SAMPLE CUT with Model R1 or TF2. P.3-2) Set the following values as the initial values. Pen No. Model R1 Model TF2 Head Tool Reciprocating cutter 1 Cutter 1 Head Tool...
  • Page 157 Self Test Select the self test items. < SE L F T ES T > 1 / 5 PA T T ERN CUT 1 - - - > PA T T ERN CUT 2 - - - > (1) Press to switch between screens.

  • Page 158: Making An Data Dump

    Making an DATA DUMP • An DATA DUMP is not possible for Model M. • The ASCII dump requires a pen and A3 or larger paper. • If paper smaller than A3 is used, the drawing may extend outside the paper. •...
  • Page 159 Self Test Send data from the PC. • The unit draws the ASCII code data. • To quit, press . Wait a while and conduct DATA CLEAR. ( P.2-34) 6-25...

  • Page 160: Making A Parameter Dump

    Making a PARAMETER DUMP • A PARAMETER DUMP is not possible for Model M. • The parameter dump requires a pen and A3 or larger paper. • If paper smaller than A3 is used, the drawing may extend outside the paper. •...
  • Page 161 Self Test Press to make the parameter dump. • The unit starts drawing the parameters. • To quit, press . Wait a while and DATA CLEAR. ( P.2-34) 6-27...

  • Page 162: Replacing The Fuse

    Replacing the Fuse The fuse is contained in the fuse holder on the front of the electrical box. • Fuse replacement is only required if the external I/O terminals are used. For normal use without the external I/O terminals, replacement of the fuse is not necessary. •...

  • Page 163: Specifications

    Specifications Type CF3-1631 CF3-1610 SPECIFICATIONS X axis 3100 mm 1000 mm Effective plotting width Y axis 1600 mm Driving method X, Y, Z, θ DC servo Special timing driving Maximum speed 50 cm/s Maximum acceleration 0.5 G X axis : 0.00234 mm Y axis : 0.003125 mm...
  • Page 164 6-30...
  • Page 165 D201768-14-29062009...
  • Page 166 Printed in Japan © MIMAKI ENGINEERING CO., LTD.2009 FW : 3.30...

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Cf3-1610

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