MIMAKI CF-0912 Instruction Manual
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MIMAKI CF-0912 Instruction Manual

MIMAKI CF-0912 Instruction Manual

Reciprocal flat bed cutting plotter cf series
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RECIPROCAL FLAT BED CUTTING PLOTTER
CF Series
RC model
RT model
INSTRUCTION MANUAL
CAUTION
1. Prior to using this device, be sure to read this Instruction Manual and become fully famil-
iar with its operation method and usage cautions.
2. While the plotter is operating (while it is moving or its blades are vibrating), absolutely
never bring any part of your body (face, hands), clothes, or other objects near the flat bed
(cutting panel), as serious injury may result.
Particularly when lifting the head and operating the device without a work piece in order
to check data, one's hand can enter under the head safety cover. As this may cause
serious injury, proceed with great care.
3. The head units (A, B, C) move at high speed. When checking work results or adjusting
work slippage or floating, be sure to stop the device and perform these actions in either
the local mode or with the power switched off.
4. When attaching tools (reciprocal cutter, etc.), be sure to power off the device beforehand.
Attempting to change tools while the power is on presents the risk of unexpected injuries
due to erroneous panel operation, etc.
TKB Gotenyama Building, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
MIMAKI ENGINEERING CO., LTD.
Phone: +81-3-5420-8671
URL: http: // www. mimaki. co. jp
Fax: +81-3-5420-8687
D200962

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  • Page 1 Attempting to change tools while the power is on presents the risk of unexpected injuries due to erroneous panel operation, etc. MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www. mimaki. co. jp D200962...
  • Page 2 For example, MIMAKI shall not be liable to any damage to media (works) due to the use of the product or any indirect damage that is caused by a product that is manufactured with damaged media.
  • Page 3 FOREWORD Congratulations on your purchase of a “CF-Pro Series” of reciprocal flat bed cutting plotter. This Instruction Manual is intended for RC model and RT model under the “CF-Pro Series.” Any function for which no head name is designated is common to all models. Please read and fully understand this Instruction Manual before putting the machine into service.
  • Page 4 FOR SAFE OPERATION Prior to using this device, be sure to read this Instruction Manual and become fully familiar with its operation method and usage cautions. Pictorial signs Pictorial signs are used in this Instruction Manual for safe operation of and in prevention of damages to the device.

  • Page 5: Warning

    Leave maintenance to a serviceman. smoke, and contact a distributor in * Leave maintenance works to a ser- your district or MIMAKI office for viceman whenever the device has repair. Never repair your device by broken. Never conduct maintenance...
  • Page 6 For safe operation CAUTION Use the following electrical specifications. Do not dress baggy suits and accessories. Be sure to connect the power cable to Do not work with dressing baggy suits a power outlet with the following and any accessories, and also tie any electrical specifications.
  • Page 7 Precautions in installation CAUTION A place exposed to direct sunlight A plate that is not horizontal Do not install the device at a place If the plotter is not leveled, the plotter where the temperature of the cut panel will fail to give correct results. Also surface exceeds 60°C.
  • Page 8 HOW TO READ THIS INSTRUCTION MANUAL Name of function shown on LCD List of values that can be set Number of step of operating Gives the procedure description of operating procedure. Indication on LCD is bracketed as LCD display [INTERFACE]. Indicates the key to be used to select a function from...

  • Page 9: Chapter 1 Set-Up

    Structure of this Instruction Manual Chapter 1 Set-up This chapter describes the procedures to be taken after the unpacking to specify func- tions that are required for the connection of this device to your computer. Chapter 2 Basic operation This chapter describes normal operation of the device such as the replacing/attaching of tools or works.
  • Page 10 FEATURES OF THE DEVICE The device is capable of cutting thick materials and flexible materials. The device can cut thick materials of up to 20 mm thick by moving the cutter up and down at high speed. It can cut a variety of materials such as sponge and fiberboard, which cannot be cut by conventional cutting plotters.
  • Page 11 The device incorporates a mechanism that securely supports works. Air-suction work clamping system has been introduced to the table unit on which works are se- cured. This allows works to be clamped without fail and to be easily placed/removed on/from the device.

  • Page 12: Table Of Contents

    TABLE OF CONTENTS WARNING........................III CAUTION ........................IV CHAPTER 1 SET-UP .................. 1 INSTALLATION SITE ....................2 Blower installation area ........................3 Effective cutting area ....................4 CHECKING THE ACCESSORIES ................. 5 CONFIGURATION AND FUNCTION ..............6 Main unit ............................. 6 Right-hand side face of the electrical box ...................
  • Page 13 FIXING A WORK ....................10 Fixing a work that is comparatively light in weight ..........10 Fixing heavy-weight packing etc................11 ADJUSTING THE BLADE AND THE PEN ............12 Cutter holders 4N and 10N (for unit C) ..............12 Cutter holder 2N (for unit B) ..................13 Reciprocal cutter holder (for unit B)................
  • Page 14 Interruption of processing [DATA CLEAR]............48 C H A P T E R W H E N A B N O R M A L C O N D I T I O N S A R E ENCOUNTERED ..................1 IF ANY OF THE BELOW-STATED PHENOMENA TAKES PLACE ....
  • Page 15 ALIGNMENT OF MECHANICAL AXES TO........... 16 RULED LINES PRINTED [AXIS ALIGN] ............16 CHAPTER 5 Self-test .................. 1 CONFIRMATION OF CUTTING QUALITY ONLY BY ........2 THE SINGLE UNIT OF THE DEVICE [SELF TEST] ........2 Cutting quality * / Sample *** / Circle cutting R = *** ........... 3 DUMP TEST [SELF TEST]..................

  • Page 17: Chapter 1 Set-Up

    CHAPTER 1 SET-UP This chapter describes the procedure to be taken after the unpacking to specify func- tions that are required for the connection of this device to your computer. TABLE OF CONTENTS CHAPTER 1 SET-UP ..........1 INSTALLATION SITE ........................2 Blower installation area ........................

  • Page 18: Installation Site

    • The distance between the floor and the ceiling must be at least 2300 mm. Installation area (CF-0907) 1000 mm 1000 mm 3257 mm Installation area (CF-0912) 1000 mm 1000 mm 3757 mm...

  • Page 19: Blower Installation Area

    Installation area (CF-1215) 1000 mm 1000 mm 4057 mm Installation area (CF-1218) 1000 mm 1000 mm 4357 mm Blower installation area Set the blower under the main unit. • The exhaust temperature reaches high levels. Do not place eas- ily flammable materials in the direction of the exhaust. •...

  • Page 20: Effective Cutting Area

    The maximum effective cutting areas by the models of devices are given below. The maximum cutting area does not change by the models of heads (RC-head and RT-head) Maximum effective cutting area X axis Model name X axis (mm) Y axis (mm) CF-0907 CF-0912 1200 CF-1215 1500 1200 CF-1218 1800 1200...

  • Page 21: Checking The Accessories

    CHECKING THE ACCESSORIES Accessories differs with the models of heads and applications. Check the accessories referring to the accompanying “Accessory list.” If you find any missing accessory or damaged one, contact your local dealer or MIMAKI office. — 1.5 —...

  • Page 22: Configuration And Function

    CONFIGURATION AND FUNCTION Main unit Name Function 1 Y bar Moves the head in Y direction 2 Head Tools are attached to the head. Tools that can be set to the head differs with the models of heads. 3 EMERGENCY switch To be pressed at the time of emergency.

  • Page 23: Right-Hand Side Face Of The Electrical Box

    Right-hand side face of the electrical box Name Function Power connector To be connected to the power cable of the plotter. Main power switch Used to turn on/off the main power of this device. Normally set it to the on state.

  • Page 24: Head

    Head Front face Name Function Head securing screw Used to fix the head on the Y bar. Loosen it when adjusting the height of the head or removing the head. Unit C Attach a creasing roller or cutter holder (=> A.17). In the case of the RC head model, a cutting pressure of 1 kg to 5 kg is output.
  • Page 25 Left-hand side face Name Function Height adjusting knob Used to adjust the height of the head. Height adjusting bar Used to adjust the height of the head in accordance with the thickness of a work to be used. Head safety cover Protects the operator from the blades.

  • Page 26: Operation Panel

    Operation panel PAGE POWER O R I G I N REMOTE VACUUM E N D LOCAL...
  • Page 27 Name Representation Function 1 POWER ON switch Used to turn ON the power to the device. 2 POWER lamp Lights up (in green) when the power to the device is turned on. 3 LCD LCD indicates states of the device and [ LOCAL ] 1 / 4 specified menus on its 16-column and...

  • Page 28: Connecting The Cables

    CONNECTING THE CABLES • Be sure to turn off the the power to the device in prior when connecting the signal wire cable for the blower, interface cable. If not, there will be a fear of the arising of WARNING electric shock hazards and damage to the device.

  • Page 29: Connecting The Interface Cable

    Connecting the interface cable The device is equipped as standard with an interface conforming to RS-232C. Use a MIMAKI-recommended interface cable or a cable that matches your computer. Turn off the power to the plotter and that to the personal computer.

  • Page 30: Connecting The Power Cable

    Connecting the power cable Two power cables are provided, one for the main unit and the other for the blower unit. Insert the respective power cables into the receptacles of the following specifications. Power cable for the main unit Power cable for the blower Voltage 100 VAC ±10% / 220 VAC ±10% 100 VAC ±10% / 220 VAC ±10%...
  • Page 31 Insert the power cable for the blower into the AC inlet of the blower unit. Turn the ring clockwise to fix the cable. Power cable for the blower Insert the other end of the power cable into the 3P receptacle. In the case where a 2-pole receptacle is used, additionally use the installation adapter supplied with the unit as an ac-...

  • Page 32: Turning The Power On/Off

    TURNING THE POWER ON/OFF The device is provided with separate switches for turning the power on and off. Turn on/off the power to the device following the procedure described below. • Do not place any thing other than a work on the cutting panel when turning the power on.

  • Page 33: Turning The Power Off

    Turning the power off To turn the power off, check first whether or not there is data received and there remains data that has not yet been output in the device. To check for the remaining data, press the REMOTE key to cause the device to enter the REMOTE LOCAL mode.

  • Page 34: Emergency Stop

    EMERGENCY STOP In an emergency, the device can be stopped at once. How to stop the device in an emergency Press the EMERGENCY button. This causes the device to stop its opera- tion and turns the power off.

  • Page 35: How To Reset The Emergency Stop

    How to reset the emergency stop Turn the EMERGENCY button clock- wise for unlocking. Press the POWER ON switch The device will start up. • To recover from an emergency stop, do so after powering off the device and waiting for 30 seconds.

  • Page 36: Local/Remote Modes

    LOCAL/REMOTE MODES The operation mode is changed over alternately between the LOCAL mode and the REMOTE mode every time the REMOTE key is pressed. LOCAL LOCAL mode and the indication on the LCD Under LOCAL mode, the head travels, functions of the device are set, and data from the personal computer are received.

  • Page 37: Remote Mode And The Indications On The Lcd

    REMOTE mode and the indications on the LCD Under the REMOTE mode, cutting or plotting can be carried out in accordance with data received. The LCD indicates cutting (plotting) conditions and the capacity of data received. Capacity of data decreases as you proceeds with cutting (plotting). The POWER ON key, the POWER OFF key, the...

  • Page 38: Matching The Functions Of The Device To The Specifications Of The Computer

    MATCHING THE FUNCTIONS OF THE DEVICE TO THE SPECIFICATIONS OF THE COMPUTER The following explains how to set the functions required to connect the device to your personal computer. Setting communication conditions [INTERFACE] Communication conditions for the communication between the device and the computer to which the device is connected by way of RS232C.
  • Page 39 Press the key until the LCD PAGE < INTERFACE > 1 / 2 PAGE I / F AUTO ———> indicates page 2 of the [INTERFACE]. BAUD RATE 19200 > DATA BITS 7 > Set the [PARITY] to one of the follow- <...
  • Page 40 Rendering the set values on the personal computer effective [MODE SET] > [CMD SW] The set values (commands) that are rendered effective are specified either those set on the operation panel or those set on the CAD. Set values VALID: If items that are set on the operation panel of this device can also be set on the CAD, the latest command specified is given priority.
  • Page 41 Setting the response value with respect to the valid area [MODE SET] > [OH UNIT] The response value that is to be transmitted to the CAD in response to a valid area coordinate output command for the device is selected between the following. Set values INITIAL VALUE: The value of the max.
  • Page 42 Setting the command origin [MODE SET] > [ORIGIN] Adjust the position of the command origin of the device to the origin of the command origin of your CAD. Refer to the Instruction Manual for your CAD for the position of the command origin sup- ported by the CAD.
  • Page 43 Setting the resolution (GDP) [MODE SET] > [GDP] Set the resolution of the device to that of your CAD. Refer to the instruction manual for your CAD for the resolution supported by the CAD. GDP: Graphic Display Pitch Set values 0.025 mm : The resolution is set to 0.025 mm.
  • Page 44 Matching the specifications on the plotter's side The command for using this device is MGL-IIc3. Set the command of the CAD connected to the device to MGL-IIc3. • The only command in the operation mode is MGL-IIc3. Switching commands on the plotter side is not possible.
  • Page 45 Setting for automatic head retract [AUTO VIEW] A period of time required to cause the head to start to travel to its retracted position after the completion of cutting (plotting). If the blower is powered on, it switches off after the head has automatically retracted. Retracted position Set values OFF: Automatic head retract is not performed.
  • Page 46 Enter the input values. E N D Press the key to enter the input E N D < MODE SET > 2 / 5 AUTO VIEW 1s > values. DUMMY CUT ∗ON > If you do not enter the input data, press ONE STROKE ∗OFF >...
  • Page 47 Auto-OFF feature of the vacuum The validity of the Auto-OFF feature can be set up. When the automatic head retraction function is set to 1s or 3s, the vacuum will turn off automacically after the head retracts. When the automatic head retraction function is off, the vacuum will not turn off automatically. Copy function and number cut function will turn the vacuum off automatically, regardless of the automatic head retraction function.

  • Page 49: Chapter 2 Basic Operation

    CHAPTER 2 BASIC OPERATION In Chapter 2, normal operation of the device such as the attaching of tools or works. TABLE OF CONTENTS CHAPTER 2 BASIC OPERATION ....... 1 BASIC OPERATION ON THE LOCAL MENU ..........2 LOCAL menu ............................2 MODE SET menu ..........................

  • Page 50: Basic Operation On The Local Menu

    BASIC OPERATION ON THE LOCAL MENU LOCAL menu Various kinds of data and functions required for the connection with your personal computer are set. Function Description Reference page TOOL SELECTION Head and tool to be used are selected. P. 2.26 CONDITIONS Conditions for the tool selected using the [TOOL P.

  • Page 51: Mode Set Menu

    MODE SET menu The following explains functions of the [MODE SET] in the LOCAL menu. Function Description Reference page COMMAND Commands are set to the MGL-IIc3. Switching P. 1.28 commands on the plotter side is not possible. UNIT The unit to be used when indicating numerics on the P.

  • Page 52: Basic Operation On The Local Menu

    Basic operation on the LOCAL menu The following describes basic operating procedure to be followed to set the LOCAL menu. Sub menu for [CONDITION] [ LOCAL ] 1 / 4 < CUTTER 1 > 1 / 4 TOOL SELECT ———> SPEED ∗50 cm / S >...
  • Page 53 (1) Set the device in the LOCAL mode. Check first that no data received remain, and press the key to set the device in the REMOTE LOCAL LOCAL mode. (2) Advance the LOCAL menu pages. Each press on the key will advance the page one by one. PAGE Each press on the key will return the page one by one.

  • Page 54: Basic Operation Flow Chart

    BASIC OPERATION FLOW CHART The following is the basic operation flow chart. Refer to the page to be referred to for detailed explanation of each operation. Attach a work in position. Fixing the work (Refer to P. 2.10) Attach tools in position. Attaching tools (Refer to P.

  • Page 55: Moving The Head

    MOVING THE HEAD It is possible to move the head for easier operation when attaching a tool or a work on the device or executing test cut. The head can be moved in the following two different procedures: * Moving the head by “VIEW” function * Moving the head by the jog keys Moving the head by “VIEW”...
  • Page 56 Select a point to which the head is < VIEW > 1 / 1 LOWER LEFT ——— > moved to. LOWER RIGHT ——— > Press the key to move the head to the lower right of the cutting area. Press the key to move the head to the retract point at the upper right of [ LOCAL ]...

  • Page 57: Moving The Head By The Jog Keys

    Moving the head by the jog keys Follow this procedure when attaching a tool or executing test cut or sample cut. Press a jog key to select the jog mode, and the following two functions can be carried out to move the head to a desired position with accuracy.

  • Page 58: Fixing A Work

    FIXING A WORK A work can be fixed on the device following one of the two procedures described below. • Fixing the work with vacuum • Fixing the work with adhesive tape • Thickness of works that can be attached on this device should not exceed 20 mm. Four area marker labels are attached to the cutting panel under the felt mat.

  • Page 59: Fixing Heavy-Weight Packing Etc

    Press the key. VACUUM The VACUUM lamp lights up (in green). The vacuuming unit actuates to pick the work by suction. Fixing heavy-weight packing etc. A work such as a heavy-weight packing or industrial rubber may not be sufficiently secured by vacuum-suction.

  • Page 60: Adjusting The Blade And The Pen

    High-speed steel blade 30° ..For light-weight and soft works such as coated board and corrugated fiberboard. • Special blades and holders for tangential cutters are prepared in accordance with works. Please contact your local dealer or MIMAKI office for details. Loosen the dial stopper. Dial...

  • Page 61: Cutter Holder 2N (For Unit B)

    Pressing the dial in the direction of the arrow, tighten the dial stopper. • The dial has a play. To elimi- nate an error in the projecting amount of the blade tip, tighten the dial stopper while keeping the dial held pushed in the di- rection of the arrow.

  • Page 62: Reciprocal Cutter Holder (For Unit B)

    Reciprocal cutter holder (for unit B) The reciprocal cutter holder is a cutter used for the unit B. The reciprocal cutter holder comes in two types, according to the type of application. For RC head unit B For RT head unit B Name: Cutter holder 07 Name: Cutter holder 06 Applicable blade: Carbide blade 17 (SPB-0065)

  • Page 63: Crease Plate (For Unit C Of Rc Head)

    Crease plate (for unit C of RC head) The crease plate is a cutter used for the unit C of the RC head. Adjust the plate height before using the crease plate. Loosen the screw with hex hole to ad- Fixing screw with hex hole just the plate height.

  • Page 64: Swievel Cutter (Optional)

    Follow the procedure described below when projecting the blade tip of the swievel cutter that is optionally available. • Special blades for the optional swievel cutters are prepared in accordance with works. Please contact your local dealer or MIMAKI office for details. Loosen the locknut. Locknut Loosen the locknut counterclockwise to loosen it.

  • Page 65: Attaching The Tools

    ATTACHING THE TOOLS The tools attached to each unit are as follows. • Attaching tools is a dangerous procedure. Switch off the power before starting the tool attachment procedure. • After opening the head cover and attaching the tool, close the cover. Model name RC model RT model...

  • Page 66: Attaching The Pen And The Swievel Blade

    Attaching the pen and the swievel blade If the head is in the lower position and a tool cannot be installed, lift the head. (“Adjusting the height of the tool” See page 2.18.) Loosen the screw in head unit A. Turn the screw A counterclockwise to loosen it.

  • Page 67: Attaching The Tangential Cutter

    Attaching the tangential cutter If the head is in the lower position and a tangential cutter cannot be installed, lift the head. (“Adjust- ing the height of the tool” See page 2.22.) Loosen the stopper screw in the tan- gential cutter. Turn the stopper screw counterclockwise to loosen it.

  • Page 69: Attaching The Reciprocal Cutter (Cutter Holder)

    Attaching the reciprocal cutter (cutter holder) Install the reciprocal cutter holder to unit B. Press the local mode jog key and move the fixing screw of unit B to the front. Switch off the power. Loosen the fixing screw of unit B. To loosen the fixing screw, turn it coun- terclockwise.

  • Page 70: Installing The Crease Roller

    Installing the crease roller This part is used for the RC head model. If the head is in the lower position and the crease roller cannot be installed, lift the head. (“Adjusting the height of the head” See page 2.22.) Loosen the stopper screw in the crease roller.

  • Page 71: Adjusting The Height Of The Head

    ADJUSTING THE HEIGHT OF THE HEAD Once the work and tool have been attached, adjust the head height according to the tool that is used and the thickness of the work. • Be sure to use the felt mat placed on top of an insulated cutting mat. If cutting is performed using unit B without using a felt mat, incomplete cutting will occur.
  • Page 72 Pressing down the height adjusting bar, turn the height adjusting handle to lower the head. Lower the head until the bottom end of the adjusting bar comes in contact with the top surface of the work. Tight the both fixing screws on the head alternately.

  • Page 73: Attaching The Work Holder

    ATTACHING THE WORK HOLDER The work holder prevents the work from moving up after it is cut. Work holder • The work holder can be used for works of up to 10 mm thick. The work holder does not support thickness greater than 10 mm. •...
  • Page 74 Set the work holder to unit B and tighten the screw. Set the work holder by aligning its hole with the screw hole on unit B.

  • Page 75: Selecting A Tool [Tool Select]

    SELECTING A TOOL [TOOL SELECT] Now, select a head and a tool to be used in the cases described below. • In the case where the pen number cannot be specified on the CAD. • In the case where [TEST CUT] function or [SELF TEST] function is executed on the device itself •...
  • Page 76 Select the tool to be used. < TOOL SELECT > 1 / 1 HEAD B > RecCutter 1 TOOL RecCutter 1 > RecCutter 2 Enter the input values. < TOOL SELECT > 1 / 1 Press the key to enter the input HEAD B >...

  • Page 77: Setting Cutting Conditions [Condition]

    SETTING CUTTING CONDITIONS [CONDITION] Cutting conditions are set for the tool that has been selected in the [TOOL SELECT]. Setting items Cutting condition setting items differ with the tools. Tangential Crease Swievel Setting item Description cutter roller blade Speed The speed at which the tool moves. Pressure A pressure that is applied by the tool to a work.
  • Page 78 Tangential Crease Swievel Setting item Description cutter roller blade Up angle The minimum angle required by the raised tool to change the direction of cutting (marking). This reduces the degree by which the tool pries the work. Ring If minute line segments continue, a rounding distance distance (R) is provided between each two of the line segments to add another one.
  • Page 79 Tangential Crease Swievel Setting item Description cutter roller blade R50 speed The speed that is employed when cutting an arc that is 40 mm or more and less that 50 mm. If [OFF] is selected, the arc is cut at the previously specified speed.

  • Page 80: Set Values

    Set values Plotting conditions for pens Set values for plotting conditions are given below. Set values Speed: 0.2, 0.5, 1, 2, 5, 10, 15, 20, 25, 30 (cm/s) Pressure: 20 to 100 (in increments of 5 g) 100 to 200 (n increments of 10 g) Acceleration: 0.1 to 0.3 (in increments of 0.1 G) R5 speed:...

  • Page 81: Marking Conditions For The Crease Roller

    Marking conditions for the crease roller The following gives set values for crease conditions for the crease roller. Set values Speed: 0.2, 0.5, 1, 2, 5, 10, 15, 20, 25, 30 (cm/s) Pressure: 1000 to 5000 (in increments of 100 g) Acceleration: 0.1 to 0.3 (in increments of 0.1 G) Up angle:...

  • Page 82: Setting Cutting Conditions

    Setting cutting conditions The following describes how to establish cutting conditions for cutter 2 (tangential cutter) as an example. Once you have set cutting conditions, execute the [TEST CUT] function to check whether or not the cutting conditions are proper. (See page 2.35.) Select the head and the tool in the [TOOL SELECT].
  • Page 83 Invoke the 3rd page of the CUTTING < CUTTER 2 > 2 / 4 PAGE F OFFSET 1.00 mm > CONDITIONS screen for cutter 2. E OFFSET 1.00 mm > UP ANGLE 15° > Set the RING DISTANCE and PRESS <...

  • Page 85: Checking Cutting Conditions [Test Cut]

    CHECKING CUTTING CONDITIONS [TEST CUT] Whenever you have changed cutting conditions or the tool(s) to be used, execute the “test cut” function to check the following items. Refer to “Checking the status of tools” (see page 2.37). (1) Whether or not the cutting (plotting) conditions are proper Whether or not a work is properly cut or the finished plot has thin spots (2) Whether or not the tool is off-center If the tool is off-center, inaccuracy in cutting will result.
  • Page 86 Exit from the MOVE mode. E N D Press the key or key to exit < MOVE > [ mm ] 00.00 0 0 . 0 0 from the MOVE mode. SPEED FAST > The LOCAL MENU will appear on the UP >...

  • Page 87: Checking The Status Of Tools

    Checking the status of tools Execute the [TEST CUT] function with the tools specified using the tool selecting function. Items to be checked for the tools are shown in the tables below. Point A Point B Point C Point D Point D’...

  • Page 88: Crease Roller

    Checkpoint Cause Corrective measure Reference page D and D’ are different in size. The cutter is off-center. Conduct the “adjustment of See page 3.6. the eccenticity” that is one of the tool adjustig functions. Cutting depth at C is The set value for the [START Set a smaller value for the See page 2.28.

  • Page 89: Checking The Status Of Tools

    Checking the status of tools Check the relation between the tools (th pen and the tangential cutter, and the pen and the crease roller) using the TEST CUT function. For this purpose, perform plotting first using the pen, then execute the test cut function using the tangential cutter or the crease roller at the same position to check the relation between the tools.
  • Page 90 Sample C The point from which the cutter starts is this side (or far side) of the predetermined start position. Corrective measure Adjust the set value for the [START CORRECTION] in [CUTTING CONDI- TIONS] using the cutting condition set- ting functions. (See page 2.28.) Adjust the pattern A for the “adjustment of the eccentricity”...
  • Page 91 Sample F The cutter rotates clockwise (or counterclockwise) and the point from which the cutter starts is this side (or far side) of the predetermined start position. Corrective measure Refer to the corrective measures for the samples B and C. Sample G The pattern is finished with rotated clockwise (or counterclockwise) and the tangential cutter shifts to the right (or left) from the correct position.
  • Page 92 Sample I The point at which the cutter finishes cutting goes beyond (or does not reach) the predetermined end position, and the tangential cutter shifts to the right (or left) from the correct position. Corrective measure Refer to the corrective measures for the samples D and E.

  • Page 93: Setting The Cutting Area [Cut Area]

    SETTING THE CUTTING AREA [CUT AREA] The cutting area is maximized when turning on the power to the device. The cutting area can be adjusted to the size of works placed on the device or set to a desired size. To specify a new cutting area, determine the lower left point (LL;...
  • Page 94 Align the tip of the tool to the lower left point of the desired cutting area. < AREA LL > [ mm ] Move the tool using the jog keys until –600.0 –450.0 SPEED FAST > the tip of the tool meets the lower left CUTTER UP >...
  • Page 95 Align the tip of the tool to the upper right point of the desired cutting area. < AREA UR > [ mm ] Move the tool using the jog keys until –600.0 –450.0 SPEED FAST > the tip of the tool meets the upper right CUTTER UP >...

  • Page 97: Setting The Origin (Origin For Plotting)

    SETTING THE ORIGIN (ORIGIN FOR PLOTTING) The origin is the reference point that is used for plotting, cutting and marking. The plotting position can be moved by changing the location of the origin. Coordinate of the origin are always (0,0). If the head is moved using the jog keys, the coordinates of the head as from the origin are indicated on the LCD.

  • Page 98: Interruption Of Processing

    INTERRUPTION OF PROCESSING (PLOTTING, CUTTING OR CREASING) Under the REMOTE mode, processing can be interrupted due to some reason. The following explains how to interrupt the process and the function that enables the settings to be changed after the interruption. How to interrupt/resume the process Press the key while the device...

  • Page 99: Interruption Of Processing [Data Clear]

    Interruption of processing [DATA CLEAR] Received data is cleared from the data receiving buffer. Date described below can be cleared. (1) Processing has been interrupted. But, it is desired to abort the processing. (2) It is desired to clear data that has been already received but not yet processed. (3) In prior to the receipt of data to be copied using the copy function.
  • Page 100 — 2.52 —...

  • Page 101: Chapter 3 W H E N A B N O R M A L C O N D I T I O N S A R E

    CHAPTER 3 WHEN ABNORMAL CONDITIONS ARE ENCOUNTERED This chapter describes how to correct troubles in the event that desired cutting results are not obtained or a failure has occurred. TABLE OF CONTENTS C H A P T E R 3 W H E N A B N O R M A L C O N D I T I O N S A R E ENCOUNTERED ..................

  • Page 102: If Any Of The Below-Stated Phenomena Takes Place

    IF ANY OF THE BELOW-STATED PHENOMENA TAKES PLACE Cutting depth is insufficient. [CONDITION] > [PRESS CORRECT] If the cutter is lowered, the work may not be thoroughly cut out though the projecting amount of the blade tip is larger than the thickness of the work. In this case, the work can be cut out without fail by increasing the pressure applied to the descend- ing cutter.
  • Page 103 [TOOL ADJUST] > [CIRCLE θ θ θ θ θ -ADJUST] The end of a cut circle may not meet the start of the circle with respect to thickness and hardness of a work. A close-to- normal circle can be cut by correcting the deviation. Since the deviation varies depending on the size of a circle, this function is used to correct the deviation in terms of circles in five different radius.

  • Page 104: Corrugated Board Is Cut Out At Flutes Though Creasing Is Performed. [Condition] > [Press (Y)]

    Corrugated board is cut out at flutes though creasing is performed. [CONDITION] > [PRESS (Y)] When marking corrugated board along with flutes of the corrugated board, the pressure specified in [CUTTING CONDITIONS] can be so high as to break the board. How to adjust: Follow the adjusting procedure described below.

  • Page 105: Flowchart Of Checking And Adjusting Procedures

    TOOLS ARE NOT ALIGNED TO EACH OTHER. [TOOL SELECT] If a plotting tool and a cutter or a plotting tool and a creasing roller fail to finish patterns that lack in overlapping, the deviation between the tools has to be adjusted. To adjust the alignment of each tool, use “adjustment of the cutter”...

  • Page 106: General Explanation Of The Adjustment Of Tools

    General explanation of the adjustment of tools Tools are adjusted with respect to the below-stated three items. (1) “Adjustment of the cutter” to adjust the low-pressure tangential cutter. (2) “Adjustment of the roller” to adjust the rollers and “adjustment of the cutter” for the high- pressure tangential cutter (3) “Adjustment of the circle θ”...
  • Page 107 How to adjust: Follow the adjusting procedure given below. In pattern A, the center position is adjusted by checking and adjusting the relationship between the blade tip and the center of the cutter according to the target. Normally, adjustment is performed so that the blade does not stick out too much and there is no gap. Adjust the back of the cutter to the center position, as shown in the following figure.

  • Page 108: Adjustment Of The Q Angle

    Adjustment of the q angle The rotating angle of the tangential cutter is adjusted. Eliminate the difference in rotating angle between the plotted pattern and the cut pattern. Two different patterns are used for adjustment. They are different only in size. The illustration below indicates the size of the patterns and the cutting order.

  • Page 109: Adjustment Of The Offset

    Adjustment of the offset Offset amount of the cut pattern as from the plotted pattern is adjusted in terms of the X- and Y-aes. One pattern is used for adjustment. The illustration below indicates the size of the patterns and the cutting order.

  • Page 110: Adjustment Of The Roller

    Adjustment of the roller The roller is adjusted in three different ways as described below. (1) “Adjustment of the eccentricity” to adjust the eccentricity of the tools (2) “Adjustment of the θ angle” to adjust the rotating angle of the roller (3) “Adjustment of the offset”...
  • Page 111 In pattern B, the tool is installed with tilted. Pattern B has to be adjusted so that horizontal lines and vertical lines are arranged in a straight line respectively along X- and Y-axes. Pattern B Sample pattern How to adjust Input a positive value as “B”...
  • Page 112 How to adjust: Follow the adjusting procedure given below. Sample pattern How to adjust If the cut pattern rotates clockwise If the cut pattern rotates counter as compared with the plotted clockwise as compared with the pattern, decrease the θ θ θ θ θ value for the plotted pattern, increase the θ...
  • Page 113 How to adjust: Follow the adjusting procedure given below. Sample pattern How to adjust If the roller deviates to the right, If the roller deviates to the left, increase the X value for the roller. decrease the X value for the roller. Sample pattern How to adjust If the roller deviates upward,...

  • Page 114: How To Adjust The Tools

    How to adjust the tools “TOOL SELECT” consists of two categories; i.e., the “adjustment of the cutter”, the “adjustment of the roller” and "circle θ adjust". The tool adjusting procedure is described below taking the “adjustment of the cutter 1” as an ex- ample.
  • Page 115 Input a value for each pattern. < ADJ > SWIEVEL 1 / 3 A (LNG) ∗∗.∗∗ > For [A], input an adjustment value for ∗∗.∗∗ > pattern A. TEST PATTERN ———> For [B], input an adjustment value for pattern B. Carry out steps of procedure 4 and 5 in repetition.
  • Page 116 Carry out steps of procedure 9 and 10 in repetition. Repeat these steps of procedure until a normal pattern is obtained. Invoke the 3rd page of the ADJUST- < ADJUST > θ 2 / 3 PAGE CUTTER θ ∗∗.∗∗ > MENT menu.

  • Page 117: If There Is A Sign Of Failure

    IF THERE IS A SIGN OF FAILURE Corrective measures against troubles in the case where no error message is given on the LCD are described in this section. Refer to the description given in “Troubles for which error messages are given on the LCD” in Chapter 3 for a trouble that is not covered in this section and accompanied by the indication of an error message on the LCD.

  • Page 118: There Is No Reciprocal Vibration

    Apply a small amount of grease to the axis. lubricated? P. 2-28 to 30 Is vibration set to "OFF"? Set vibration to a setting from 1 to 5. If recov- ery is not achieved, contact the store of pur- chase or a Mimaki sales office.

  • Page 119: Errors That Can Be Corrected By Users

    TROUBLES FOR WHICH ERROR MESSAGES ARE GIVEN ON THE LCD If something is wrong with the device, a corresponding error message is given on the LCD. Causes of and corrective measures against such errors are described below. Errors that can be corrected by users The table below gives the errors that can be corrected by users.
  • Page 120 Error message Cause Corrective measure ERROR 31 NO DATA Copy function is executed in the Transmit data to be copied from case where no data is received. the computer to the device. Then cut a pattern according to the data. Then, execute the copy function.

  • Page 121: Errors That Cannot Be Corrected By Users

    If any of the errors described below has arisen, immediately turn of the power to the device. Wait for a while and re-turn on the power to the device. If the same message appears on the LCD, immediately turn the power off and contact your local dealer or MIMAKI office. Error message...

  • Page 123: Chapter 4 Application Functions

    CHAPTER 4 APPLICATION FUNCTIONS This chapter describes helpful functions that facilitate operation. TABLE OF CONTENTS CHAPTER 4 Application functions ............1 ASSIGNMENT OF PEN NUMBERS [MODE SET] > [PEN ASIGN] ....2 RE-CUT OF THE SAME DATA [COPY] ............4 SETTING THE NUMBER CUT FUNCTION ............

  • Page 124: Assignment Of Pen Numbers [Mode Set] > [Pen Asign]

    ASSIGNMENT OF PEN NUMBERS [MODE SET] > [PEN ASIGN] Pen numbers included in data are assigned to tools of the device. As many as six pens can be assigned to the tools. Operating procedure is described in this section using the example given below. Pen 1 (Pen number in data to be plotted) →...
  • Page 125 Invoke the [PEN 2] setting menu. < PEN ASIGN > 1 / 6 PAGE PEN 1 HEAD A > TOOL ∗PEN > Change the head from [A] to [B]. < PEN ASIGN > 2 / 6 PEN 2 A, B HEAD ∗A >...

  • Page 126: Re-Cut Of The Same Data [Copy]

    RE-CUT OF THE SAME DATA [COPY] Data that has been already cut can be re-cut in the off-line state. This means that the same data need not be transmitted from the computer in repetition. • Be sure to execute the “DATA CLEAR” to clear data from the receiving buffer before transmitting data to be copied.
  • Page 127 Invoke the 2nd page of the LOCAL [ LOCAL ] 1 / 4 PAGE TOOL SELECT ———> menu on the screen. CONDITION ———> TEST CUT ———> Select the [COPY]. [ LOCAL ] 2 / 4 DATA CLEAR ———> COPY ———> VIEW ———>...

  • Page 128: Setting The Number Cut Function

    SETTING THE NUMBER CUT FUNCTION [MODE SET] > [MULTI-PASS] The same data can be cut as many as five times by changing the pressure values. This allows the device to efficiently cut a work that cannot be thoroughly cut out by performing cutting once. However, the number cut function is disabled in unit B.
  • Page 129 Specify cutting pressure values for < MULTI–PASS > 1 / 2 JUDGMNT TIME 15 > the first and second cutting opera- PRESS 1 300 g > tions. PRESS 2 500 g > Press the key several times to PAGE < MULTI–PASS > 1 / 2 PAGE invoke the 2nd page of the [MULTI-...

  • Page 130: Setting The One-Stroke Cutting

    SETTING THE ONE-STROKE CUTTING [MODE SET] > [ONE STROKE] Received data on non-connected line segments illustrated below can be cut in such a manner as a one-stroke brush. Set values off : Single-stroke cutting is not performed. on : Single-stroke cutting is executed. sort : Single-stroke cutting is executed while taking a position that is situated closest to the tool as a start point.
  • Page 131 SETTING THE DIRECTION OF ROTATION FOR THE COORDINATE AXIS [MODE SET] > [ROTATE] In the case where the command origin is established at the lower left of the cutting area, it is neces- sary to specify the direction of rotation for the coordinate axis in accordance with your CAD. Set values +90°: Lower right of the maximum effective cutting area –90°: Upper left of the maximum effective cutting area...

  • Page 132: Setting The Cutter Stroke [Mode Set] > [Z Stroke]

    SETTING THE CUTTER STROKE [MODE SET] > [Z STROKE] For data on a pattern that needs frequent lifting/lowering of the tangential cutter and the marking roller, the lifting amount of the tool should be shortened. This will reduce the total period of time required for cutting.

  • Page 133: Setting The Unit To Be Used For Indication

    SETTING THE UNIT TO BE USED FOR INDICATION [MODE SET] > [UNIT] The unit to be used when indicating numerics on the LCD is specified. Set values mm: Numerics are indicated in millimeters. inch: Numerics are indicated in inches. [ LOCAL ] 1 / 4 Press the key several times...

  • Page 134: Setting The Dummy Cut Operation Of

    SETTING THE DUMMY CUT OPERATION OF THE SWIEVEL BLADE [MODE SET] > [DUMMY CUT] In the case where the swievel cutter is selected for the tool, a cutting operation is performed outside the effective cutting area so as to orient the blade tip of the swievel cutter to the advancing direction. Set values on: Dummy cut is not performed.
  • Page 135 Select one of the following as a setting < MODE SET > 2 / 5 for the [DUMMY CUT]. AUTO VIEW ∗1 s > DUMMY CUT ON > off, on ONE STROKE ∗OFF > Enter the input values. < MODE SET > 2 / 5 Press the key to enter the input...

  • Page 136: Interface Of Communication Conditions [Inteface]

    INTERFACE OF COMMUNICATION CONDITIONS [INTEFACE] The device receives data from the computer, automatically acknowledges communication condi- tions and establishes them. At this time, the device is not capable of conducting cutting (plotting). • Some data may not permit automatic judgment. In this case, perform input with “Setting communication conditions”.
  • Page 137 Transmit data from the computer to < I / F AUTO > 1 / 1 -- Executing the device. Enter the judgment result. < I / F AUTO > 1 / 1 -- Result If the interface are successfully judged, XXXX XX XXX the interface are given on the LCD.

  • Page 138: Alignment Of Mechanical Axes To

    ALIGNMENT OF MECHANICAL AXES TO RULED LINES PRINTED [AXIS ALIGN] If ruled lines such as scales are printed on a work, mechanical axes (X-axis, Y-axis) of the device need to be aligned to them. To set the mechanical axes, firstly establish an origin at the leftmost ruled line printed on the work in terms of the X-axis direction.
  • Page 139 Select the [AXIS ALIGN]. [ LOCAL ] 4 / 4 CUT AREA ———> AXIS ALIGN ———> TOOL SELECT ———> Align the tip of the tool to point A. Operate the jog keys to align the tip of < AXIS ALIGN > [ mm ] the tool to the rightmost one of the ruled 00.00...

  • Page 141: Chapter 5 Self-Test

    CHAPTER 5 SELF-TEST This chapter describes “self-test” function. TABLE OF CONTENTS CHAPTER 5 Self-test ............1 CONFIRMATION OF CUTTING QUALITY ONLY BY ........2 THE SINGLE UNIT OF THE DEVICE [SELF TEST] ........2 Cutting quality * / Sample *** / Circle cutting R = *** ..............3 DUMP TEST [SELF TEST]..................

  • Page 142: Confirmation Of Cutting Quality Only By

    If cutting quality is poor, change the cutting conditions and adjust tools. If the cutting quality cannot be improved after the aforemen- tioned adjustments, contact your local dealer or MIMAKI office. * Refer to Appendix C for sample.

  • Page 143: Cutting Quality * / Sample *** / Circle Cutting R

    Cutting quality * / Sample *** / Circle cutting R = *** The following describes how to execute the self-test functions. When executing the cutting quality test and the sample test, the pen number assigning function will be rendered effective. It is necessary, therefore, to set the related values to the initial ones. Pen No.
  • Page 144 Invoke the sample to be executed on < SELF TEST > 1 / 5 the display. PATTEN CUT 1 — — — > PATTEN CUT 2 — — — > Self-test screen consists of five pages. DATA DUMP Press the key to call a page that PAGE contains the sample to be executed on...

  • Page 145: Dump Test [Self Test]

    DUMP TEST [SELF TEST] Executing the data dump Prepare a pen and a sheet of A3 size or larger paper.If the size of paper is smaller than A3 or smaller, the device will plot a pattern beyond the paper. When this setting is selected, the tool will be automatically changed to a pen. Be sure to install a pen to the head A in prior.
  • Page 146 Select the [DATA DUMP]. < SELF TEST > 1 / 5 PATTEN CUT 1 — — — > PATTEN CUT 2 — — — > DATA DUMP E N D Execute the [DATA DUMP]. < PATTN CUT 1 > 1 / 1 The tool travels to the upper left of the END KEY to START paper.

  • Page 147: Execution Of The Parameter Dump

    Execution of the parameter dump Prepare a pen and a sheet of A3 size or larger paper. If the size of paper is smaller than A3 or smaller, the device will plot a pattern beyond the paper. When this setting is selected, the tool will be automatically changed to a pen. Be sure to install a pen to the head A in prior.
  • Page 148 Execute the [PARAMETER DUMP]. The head travels to the upper left of the paper to start plotting the parameters. • To abort, press the key to REMOTE LOCAL temporarily interrupt the opera- tion, then execute the data clear function.
  • Page 149 APPENDIX This appendix describes the replacement of blades, menu structure and the patterns. REPLACING THE BLADE TIPS ............A.2 Tangential cutter blade ................A.2 Swievel blade ....................A.4 LOCAL MENU STRUCTURE .............. A.6 RC-head model .................... A.6 RT-head model .................... A.8 OUTPUT SAMPLES ................

  • Page 150: Replacing The Blade Tips

    A. REPLACING THE BLADE TIPS The following describes how to replace the blade tips of the tangential cutter and swievel cutter. Tangential cutter blade The method to replace a carbide blade 45˚ (SPB-0045) is described below. • Keep your fingers away from the blade tip. Touching the blade tip can injure your fingers.
  • Page 151 Loosen the cutter stopper. Cutter stopper Turn the cutter stopper counterclock- wise to loosen it. Replace the blade tip with a new one. Hold the blade tip with a pair of twee- zers supplied with the device as an ac- cessory.

  • Page 152: Swievel Blade

    Swievel blade Follow the procedure given below to replace the blade tip of the swievel cutter. Loosen the locknut. Locknut Turn the locknut counterclockwise to loosen it. Turning the adjusting knob counter- Holder A clockwise, draw out the holder B Holder B from the holder A.
  • Page 153 Turning the adjusting knob clock- wise, put the holder B in the holder A. Tighten the locknut. Turn the locknut clockwise to tighten it. Refer to the explanation given in the “Adjusting the blade.” See page 2.13. — A . 5 —...

  • Page 154: Local Menu Structure

    B. LOCAL MENU STRUCTURE RC-head model TOOL SELECT HEAD TOOL PEN, SWIEVEL HEAD TOOL θ CUTTER 1, θ CUTTER 2 HEAD TOOL ROLLER 1, ROLLER 2, ROLLER 3, ROLLER 4, R. CUTTER 2 CONDITION TOOL SPEED 2, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 (cm/s) SWIEVEL PRESSURE...
  • Page 155 MODE SET Z STROKE 7, 4 (mm) MULTI-PASS OFF, 5, 15, 30, 45, 60 (Sec) PRESS 1st OFF, 300 ~ 1000 (g) MULTI-PASS PRESS 2nd OFF, 300 ~ 1000 (g) PRESS 3rd OFF, 300 ~ 1000 (g) VACUUM AutoOFF, PanelOFF PRESS 4th OFF, 300 ~ 1000 (g) PRESS 5th...

  • Page 156: Rt-Head Model

    RT-head model TOOL SELECT HEAD TOOL PEN, SWIEVEL HEAD TOOL θ CUTTER 1, θ CUTTER 2 HEAD TOOL θ CUTTER 1, θ CUTTER 2 CONDITION TOOL SPEED 2, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 (cm/s) SWIEVEL PRESSURE 20 ~ 200 (g) ACCELE (ACCELERATION) 0.1 ~ 0.5 (G)
  • Page 157 MODE SET Z STROKE 7, 4 (mm) MULTI-PASS OFF, 5, 15, 30, 45, 60 (Sec) PRESS 1st OFF, 300 ~ 1000 (g) MULTI-PASS PRESS 2nd OFF, 300 ~ 1000 (g) PRESS 3rd OFF, 300 ~ 1000 (g) VACUUM AutoOFF, PanelOFF PRESS 4th OFF, 300 ~ 1000 (g) PRESS 5th...
  • Page 158 — A.10 —...

  • Page 159: Output Samples

    C. OUTPUT SAMPLES Cutting quality 1 Cutting quality 2 — A.11 —...

  • Page 160: Ascii Dump List

    ASCII dump list Sample (coated) — A.12 —...

  • Page 161: Sample (E Corrugated)

    Sample (E corrugated) Sample (B corrugated) — A.13 —...

  • Page 162: Circle Cutting R=3/5/10/20/50/100

    Circle cutting R = 3/5/10/20/50/100 R=3 R=5 R=10 R=20 R=50 R=100 Parameter dump list — A.14 —...

  • Page 163: Specifications

    D. SPECIFICATIONS Basic specifications Type CF-0907 CF-0912 CF-1215 CF-1218 Effective stroke X axis 1200 1500 1800 Y axis 1200 Driving method X, Y, Z, θ 4-axis DC software servo Maximum speed 50 cm/s Maximum acceleration 0.5 G Mechanical resolution X axis : 0.00234375 mm, Y axis : 0.003125 mm, θ axis : 0.05625°...

  • Page 164: Specifications For Interface Specifications

    Specifications for interface specifications [ Basic specifications ] Item Specifications Signal level standard Conforms to EIA RS232C Synchronous system Asynchronous system Communication system Full-duplex Logical requirements EIA RS-232C, CCITT V.24, JIS x 5101 Electric properties EIA RS-232C, CCITT V.24, JIS x 5101 Connector D-SUB25 pin (female) conforming to JIS X 5101 Transmission speed (bps)

  • Page 165: Maintenance

    E. MAINTENANCE To use the device comfortably for an extended period of time, it is recommended to perform peri- odical cleaning. • Use neither detergent containing abrasives nor thinner. Such materials can deform the cover and the cutting panel. Cutting panel surface If any of the suction holes on the cutting panel is clogged, be sure to insert a thin wire into the clogged hole.
  • Page 166 Filter unit The media inside the filter unit is removable, and needs to be cleaned at regular intervals. Remove the filter unit by holding both sides. Separete the media from the filter cover. Vacuum the dust from the media. Put the media back in place. Set the filter unit with both hands.

  • Page 167: Optional Accessories

    F. OPTIONAL ACCESSORIES Swievel cutter components Name of product Product No. Specifications Remarks Swievel cutter holder SPA-0001 One piece of holder without blade Swievel blade for vinyl sheet SPB-0001 Package of three pieces of blades Common blade for swievel cutter Swivel blade for small letters SPB-0003 Package of three pieces of blades...
  • Page 168 — A.20 —...
  • Page 170 D200962-1.30-12032004 © MIMAKI ENGINEERING CO., LTD. 2004...

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