socomec MODULYS GP 25 kVA Installation And Operating Manual

socomec MODULYS GP 25 kVA Installation And Operating Manual

Green power 2.0 range from 25 to 200 kva

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MODULYS GP
Green Power 2.0 range
from 25 to 200 kVA
Installations- und bedienungsanleitung
DE
Manual de instalación y uso
ES
Manuel d'installation et d'utilisation
FR
Installation and operating manual
GB
Manuale di installazione e uso
IT

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Summary of Contents for socomec MODULYS GP 25 kVA

  • Page 1 MODULYS GP Green Power 2.0 range from 25 to 200 kVA Installations- und bedienungsanleitung Manual de instalación y uso Manuel d’installation et d’utilisation Installation and operating manual Manuale di installazione e uso...
  • Page 2 UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.
  • Page 3: Table Of Contents

    SUMMARY 1. SAFETY STANDARDS ............4 1.1.
  • Page 4: Safety Standards

    For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.
  • Page 5: Description Of Symbols

    Batteries and related parts contain lead. Lead is dangerous to health if ingested. Wash hands after handling! We advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the required level of safety, perfor- mance, reliability and compliance with applicable laws, regulations and specifications.
  • Page 6: Environmental Requirements And Handling

    2. ENVIRONMENTAL REQUIREMENTS AND HANDLING NOTE! Before carrying out any operations on the unit read the Safety standards chapter carefully. 2.1. ENVIRONMENTAL REQUIREMENTS Install the unit in an equipment room where only skilled technicians have access. The room must be: •...
  • Page 7: Handling

    2. ENVIRONMENTAL REQUIREMENTS AND HANDLING 2.2. HANDLING • The packaging guarantees the stability of the unit during shipping and physical transfer. • The unit must remain in a vertical position during all shipping and handling operations. • Ensure that the floor is strong enough to support the weight of the unit. •...
  • Page 8: Electrical Installation

    4. The conditional short circuit current (Icc) according to IEC 62040-1 is 50KA rms, provided that the UPS is protected by a MCCB with adequate breaking capability and current limiting capability under short circuit conditions. Contact SOCOMEC for detailed information.
  • Page 9: Backfeed Protection

    3. ELECTRICAL INSTALLATION BACKFEED PROTECTION The UPS is set up for the installation of external protection devices against the backfeed of dangerous voltages on the auxiliary backup mains power supply line (AUX MAINS SUPPLY). The current rating of the switching device has to follow the instruction outlined in chapter ‘Electrical Requirements’.
  • Page 10: Cable Positioning

    3. ELECTRICAL INSTALLATION 3.2. CABLE POSITIONING WARNING! The cables must be installed on trays according to the following diagrams. The trays must be positioned near the UPS. WARNING! All metal and suspended ducts or those in raised flooring MUST be connected to earth and to the various cabinets WARNING! Power cables and control cables MUST NEVER be installed in the same duct.
  • Page 11: Overview

    4. OVERVIEW Slots for power modules only Slots for power modules or battery modules Control panel UPS door NOTE! MODULYS GP is available in three different configurations: - System with manual bypass and input, aux mains, output switches; - System with manual bypass and input, aux mains, output switches and backfeed; - System with manual bypass and output switch;...
  • Page 12 4. OVERVIEW System with manual bypass and input, aux mains, output switches USB connector (only for service) Ethernet network (only for service) Option slot 1 Hot-swap bypass Option slot 2 Q4 (Auxiliary mains switch) Q1 (Input mains switch) Q6 Manual bypass and output switch Power supply fuses Service connection...
  • Page 13 4. OVERVIEW System with manual bypass and input, aux mains, output switches and backfeed USB connector (only for service) Ethernet network (only for service) Option slot 1 Hot-swap bypass Option slot 2 Q4 (Auxiliary mains switch) Q1 (Input mains switch) Q6 Manual bypass and output switch Power supply fuses...
  • Page 14 4. OVERVIEW WARNING! The basic version of the cabinet is provided with the maintenance bypass switch only. Input mains, auxiliary mains and output disconnection equipment should be installed in a cabinet external to the plant following all applicable national and international standards. WARNING! The basic version of the cabinet has no output switch and therefore the shutdown function (UPS Power OFF) is performed with a red button located in the area of the cabinet shown in the picture below.
  • Page 15: Connections

    5. CONNECTIONS NOTE! Before carrying out any operations on the unit read the Safety standards chapter carefully. WARNING! Battery power terminals can be supplied by: - external battery cabinet; - internal battery modules; - UPS power modules. Before working on this circuit ensure that: - all the external battery cabinet switches are in OFF position;...
  • Page 16: Mains And Auxiliary Mains Connected Together

    5. CONNECTIONS 5.1. MAINS AND AUXILIARY MAINS CONNECTED SEPARATELY 5.1-1 EXTERNAL MAINS AUX MAINS BATTERY SUPPLY SUPPLY OUTPUT PROTECTIVE EARTH TERMINAL 5.2. MAINS AND AUXILIARY MAINS CONNECTED TOGETHER 5.2-1 EXTERNAL MAINS AUX MAINS BATTERY SUPPLY SUPPLY OUTPUT PROTECTIVE EARTH TERMINAL MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 17: External Battery Connection

    5.3-1 BATTERY CABINET NOTE! When battery cabinets not supplied by Socomec are used the installer is responsible for: - checking electrical compatibility; - checking the presence of appropriate protective devices (fuses and switches that ensure the cables are protected from the UPS to the battery cabinet).
  • Page 18: Other Connections

    5. CONNECTIONS 5.4. OTHER CONNECTIONS NOTE! Before carrying out any operations on the unit read the Safety standards chapter carefully. WARNING! RISK OF TIPPING OVER! Before carrying out any operations, ensure the UPS is secured at the feet. WARNING! RISK OF TIPPING OVER! The four feet must be secured evenly to ensure the unit is stable.
  • Page 19 5. CONNECTIONS POWER MODULE INSERTION WARNING! Ensure the module is installed in the correct position. MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 20 5. CONNECTIONS POWER MODULE REMOVAL MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 21 5. CONNECTIONS BYPASS MODULE REPLACEMENT WARNING! It is only possible to remove the bypass module when the unit is in normal mode or in maintenance bypass mode (refer to ‘operating modes’ chapter). Before removing the bypass ensure that the unit is not in bypass mode. MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 22 5. CONNECTIONS WARNING! The screws provide protective bonding and avoid unauthori- sed bypass removal. Tighten the screws to ensure the bonding protection. DANGER! Failure to observe this safety instruction could result in fatal accident or serious injury, and damage equipment or the environment.
  • Page 23: Battery Module Connection

    5. CONNECTIONS BATTERY MODULE CONNECTION Battery drawer Battery pack Battery module WARNING! Battery packs have to be moved individually. Never handle the entire battery module or more than one battery pack. NOTE! Up to six battery modules can be installed in the unit. NOTE! Battery modules must be installed starting with the lower positions below the power modules.
  • Page 24 5. CONNECTIONS MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 25 5. CONNECTIONS MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 26 5. CONNECTIONS MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 27 5. CONNECTIONS BATTERY MODULE REPLACEMENT MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 28 5. CONNECTIONS MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 29 5. CONNECTIONS MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 30: Control Panel

    6. CONTROL PANEL Power module LED indicators Power module LED indicators Luminous status bar Bypass module LED indicator LED indicator Colour Power module Bypass module Green Module on inverter Bypass ready to start Flashing green Load on bypass Yellow Module ready to start Maintenance bypass Flashing yellow Module initialising...
  • Page 31 6. CONTROL PANEL Control panel extraction Display UP BUTTON DOWN BUTTON Scrolls up through the Scrolls down through the available menus/values available menus/values ESC BUTTON ENTER BUTTON Exits current page, Accesses the currently aborts operations displayed menu, accepts/ sends confi gurations and commands Luminous status bar MODULYS GP Green Power 2.0 range from 25 to 200 kVA - Ref.: IOMMODGPXX05-GB 01...
  • Page 32: Menu

    7. MENU 7.1. DISPLAY OVERVIEW 7.1-1 Status bar UPS Rated Power (kVA) Operating modes: Normal ( ), Service (Maintenance Mode), Normal mode Isolated (output breaker/relays open), eco auto (Eco mode), eco (Eco mode command executed), Standby (stand-by command executed), e Saver (Energy-Saver Mode) Unit status: •...
  • Page 33 Additional Icons On Maintenance Bypass Bypass mode (or Eco Mode) not possible Commissioning Code not inserted (refer to 'Menu functions de- scription' paragraph) or Scheduled Inspection warning: machine inspection required call SOCOMEC support service Operating on GenSet 7.1-5 Mimic panel Bars 1.
  • Page 34 7. MENU 7.1-6 Load level Yellow Green 7.1-7 Battery status Battery charging Bar colour: green; level reached is continuous, other levels fl ashing Battery charging Bar colour: green; level reached is continuous, other levels fl ashing Battery charged Bar colour: green ≥...
  • Page 35: Menu Tree

    7. MENU 7.2. MENU TREE FIRST LEVEL SECOND LEVEL THIRD LEVEL ALARMS UNIT MODULE 1 MODULE 2 MODULE 3 MODULE 4 MODULE 5 MODULE 6 MODULE 7 MODULE 8 BYPASS MEASUREMENTS OUTPUT BATTERY INPUT BYPASS SUBUNIT CONTROLS ALARMS RESET PROCEDURES FUNCTIONING MODE BATTERY TEST SETTINGS...
  • Page 36: Menu Functions Description

    7. MENU 7.3. MENU FUNCTIONS DESCRIPTION KEYPAD LOCKING The keypad can be locked by pressing the buttons in the following sequence: ESC  UP  DOWN  ENTER To unlock the keypad, the buttons must be pressed in the reverse sequence: ENTER ...
  • Page 37: Service Menu

    7. MENU SETTINGS menu This menu contains all the machine settings. There are the following sub-menus: • PREFERENCES: user preferences such as language, date and time, display brightness, buzzer; • UPS SETTINGS: critical machine settings for output, batteries and transformer. Wrong configuration in UPS SETTINGS could damage the load or the batteries.
  • Page 38 UPGRADE LANGUAGES. When on a parallel system the SYS unit has to be selected beforehand on the mimic panel page. Step 4 The list of files in the \SOCOMEC\AOMI folder in the USB memory stick is shown. Select the file you want to upload and follow the instructions displayed.
  • Page 39: Operating Procedures

    8. OPERATING PROCEDURES NOTE! Before carrying out any operations on the unit read the Safety standards chapter carefully. NOTE! With the stop procedure the load will be disconnected. 8.1. SWITCHING ON • Connect the mains and auxiliary mains to the UPS. •...
  • Page 40: Extended Out Of Service

    8. OPERATING PROCEDURES SWITCHING ON FROM MAINTENANCE BYPASS • Put switch Q1 (or the external input mains switching device) into position 1. • Wait for the display to switch on. • Enter menu MAIN MENU > COMMANDS > UPS PROCEDURES. •...
  • Page 41: Operating Modes

    9. OPERATING MODES 9.1. ON LINE MODE A special feature of the UPS is the ONLINE double conversion in conjunction with low distortion mains power absorption. In ON LINE mode, the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply, within the most stringent classification of UPS regulations.
  • Page 42: Operation With Maintenance Bypass

    9. OPERATING MODES 9.4. OPERATION WITH MAINTENANCE BYPASS If the internal maintenance bypass is activated using the appropriate procedure, the load is powered directly from the maintenance bypass, while the UPS is separate from the power supply and can be switched off. This operating mode can be selected for maintenance to be carried out on the system, so that the necessary actions can be perfor- med by service personnel without having to disconnect the power supply to the load.
  • Page 43: Standard Features And Options

    A maximum of two cards can be installed on each unit. If more than one ADC card is used simultaneously, the configurations must be different. The card must be inserted in slot S1 or S2. All the configurations have to be selected only by SOCOMEC service personnel through SOCOMEC maintenance software. • Electrical data - Permitted Nominal current and voltage of NO or NC contacts: 4 A 250 Vac - Inputs are activated on loop closing or opening depending on the configuration.
  • Page 44: Maintenance

    Before carrying out any operations on the unit read the Safety standards chapter carefully. NOTE! Any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC. Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and avoid dequipment downtime.
  • Page 45: Technical Specifications

    12. TECHNICAL SPECIFICATIONS Number of modules Power Power Input Input mains voltage 3ph + N 340 V to 480 V (+20/-15%) up to -40% @ 50% of nominal load Input mains frequency 50/60 +/-10% Input power factor ≥ 0.99 Total harmonic input current distortion (THDi) ≤...
  • Page 48 Fax. +48 22 825 73 60 info.ups.pl@socomec.com HEAD OFFICE YOUR DISTRIBUTOR SOCOMEC GROUP S.A. SOCOMEC capital 10 816 800€ R.C.S. Strasbourg B 548 500 149 *IOMMODGPXX05-GB 01* B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41...

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