Main Shaft Assembly For Single-Range - Subaru Forester 2001 Service Manual

MAIN SHAFT ASSEMBLY FOR SINGLE-RANGE

16. Main Shaft Assembly for
Single-Range
S503713
A: REMOVAL
S503713A18
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32 REMOVAL, Manual
Transmission Assembly.>
2) Remove transfer case with extension case
assembly. <Ref. to MT-46 REMOVAL, Transfer
Case and Extension Case Assembly.>
3) Remove transmission case. <Ref. to MT-46
REMOVAL, Transmission Case.>
4) Removes drive pinion shaft assembly. <Ref. to
MT-83 REMOVAL, Drive Pinion Shaft Assembly.>
5) Remove main shaft assembly.
B: INSTALLATION
1) Install the needle bearing and oil seal onto the
front of transmission main shaft assembly.
CAUTION:
¼ Wrap clutch splined section with vinyl tape
to prevent damage to oil seal.
¼ Apply grease (Unilube #2 or equivalent) to
the sealing lip of oil seal.
¼ Use a new one.
2) Install needle bearing outer race knock pin hole
into transmission case knock pin.
NOTE:
Align the end face of seal with surface (A) when
installing oil seal.
3) Install the drive pinion assembly. <Ref. to
MT-83 INSTALLATION, Drive Pinion Shaft Assem-
bly.>
4) Install transmission case. <Ref. to MT-62
INSTALLATION, Transmission Case.>
5) Install transfer case with extension case
assembly. <Ref. to MT-46 INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
6) Install the manual transmission assembly to
vehicle. <Ref. to MT-35 INSTALLATION, Manual
Transmission Assembly.>
S503713A11
B3M0528A
MT-67
Manual Transmission and Differential
C: DISASSEMBLY
1) Put vinyl tape around main shaft splines to pro-
tect oil seal from damage. Then pull out oil seal
and needle bearing by hand.
2) Remove lock nut from transmission main shaft
assembly.
NOTE:
Remove caulking before taking off lock nut.
ST1 498937000 HOLDER
ST2 499987003 SOCKET WRENCH (35)
3) Remove 5th-Rev sleeve and hub assembly,
baulk ring, 5th drive gear and needle bearing.
(A) 5th-Rev sleeve and hub ASSY
(B) Baulk ring
(C) 5th drive gear
S503713A06
B3M0439A
B3M0437B