HAKO Citymaster 2000 Operation And Maintenance Instructions
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HAKO Citymaster 2000 Operation And Maintenance Instructions

1411.22 euro 4
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Operation and Maintenance Instructions
Hako-Citymaster 2000 (1411.22) Euro 4
Edition: 88-10-2744/11 2010

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Summary of Contents for HAKO Citymaster 2000

  • Page 1 Clean ahead Operation and Maintenance Instructions Hako-Citymaster 2000 (1411.22) Euro 4 Edition: 88-10-2744/11 2010...
  • Page 2 No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from Hako-Werke GmbH. The technical data, special equipment (options) as well as the figures in this Operation Manual are not binding.

  • Page 3: Table Of Contents

    Table of Contents Introduction ....................1-1 Notes on this Operation and Maintenance Manual ......... 1-1 Notes on Using the Position Numbers ............1-2 Abbreviations/Symbols ................... 1-2 Vehicle data ....................1-3 Brief description ....................1-4 Implements ...................... 1-5 Regulations ..................... 1-6 Labels at the Machine ..................
  • Page 4 Towing and transporting the vehicle ..............3-56 Working with the Vehicle ................. 3-58 3.6.1 Hydraulics ......................3-58 3.6.2 Work Speed Control ..................3-60 3.6.3 Hako Key ......................3-61 3.6.4 Front Power Lift ....................3-61 3.6.5 Suction port ..................... 3-62 3.6.6 Sweeping Unit ....................3-63 3.6.7...
  • Page 5 Table of Contents Hydraulic system ..................... 4-23 4.6.1 Specific safety instructions ................4-23 4.6.2 Checking the hydraulic oil level ............... 4-24 4.6.3 Topping up the hydraulic oil ................4-24 4.6.4 Changing the hydraulic oil ................4-25 4.6.5 Hydraulic oil filter ..................... 4-27 4.6.6 Breather filter of hydraulic oil tank ..............
  • Page 6 Table of Contents Specifications ....................5-1 Frame ......................5-1 Engine ......................5-1 Cooling ......................5-2 Power train ...................... 5-2 Steering ......................5-2 Tyres ....................... 5-3 Weights and loads ................... 5-3 Brakes ......................5-4 Cab ........................5-4 5.10 Sweeping unit / Dirt hopper ................5-4 5.11 Vehicle dimensions ..................

  • Page 7: Introduction

    Your authorised Hako dealer will be pleased to answer further questions regarding the vehicle or the operation and maintenance manual. We urgently recommend to read this manual!

  • Page 8: Notes On Using The Position Numbers

    Introduction Notes on Using the Position Numbers The controls always have the same position numbers across all sections. You can fold out the overview pages for better orientation. The symbols used in the description have the following meanings: • This symbol stands for an enumeration •...

  • Page 9: Vehicle Data

    Introduction Vehicle data The following data provide a detailed description of your vehicle. Please supply your authorised Hako workshop or Hako-Werke GmbH with these data for all correspondence or telephone inquiries. • Vehicle type: • Serial no.: WMU _ _ _ _ _ _ _ _ _ _ _ _ _ _ •...

  • Page 10: Brief Description

    Introduction Brief description The Citymaster has been designed as a tool carrier / machine. The large number of possible applications make for year-round operation. In addition to the sweeping equipment, the Citymaster can be equipped with snow blade or spreader. The vehicle is equipped as per StVZO (German road use registration).

  • Page 11: Implements

    • Sand and salt spreader on rear • Pre-sweeper • Tipping platform in combination with spreader assembly Your authorised Hako dealer/workshop will be pleased to inform you which implements and superstructures are possible and allowed for your vehicle. All implements must have been released by Hako.

  • Page 12: Regulations

    Introduction Regulations Driving licence According to the old Driving Licence Act of the Federal Republic of Ger- many, the driver of the Citymaster used as a machine or other vehicle tool carrier must be bearer of a driving licence of the following classes: •...
  • Page 13 Introduction Documents Observe the legal regulations of your country which deal with the docu- ments required for driving and working with the vehicle, such as driving licenses, general certifications, vehicle registrations etc. • Vehicle registration certificate • Valid driving licence of vehicle driver Observe the relevant national regulations in your country.

  • Page 14: Labels At The Machine

    Introduction Labels at the Machine The following safety and information labels are legibly attached to the vehicle. Replace missing or illegible labels immediately. Nameplate and Manufacturer’s plate In the driver cab under the driver's seat are located: Nameplate (A), chassis number (B), noise emission value (C) and driver cab number (D).
  • Page 15 The labels are located at the vehicle rear and at the hopper sides. Fig. 8: Hako-Label: The Hako labels are located under the windscreen wipers, at the lateral fairing and the hopper rear. Safety foil Safety foils (red/white) have been attached at the front under the head- lights and to the tool box at the rear.
  • Page 16 Introduction Burning surfaces Burning hazard due to heated surfaces of the cooling system. The label is located at the radiator. Rotating parts Risk of injury due to rotating parts of the cooling system. The label is loca- ted at the radiator. Fig.

  • Page 17: Safety Instructions

    Warranty claims can be made only if the conditions of warranty have been observed. They are included in the General Conditions of Sales and Deli- very for vehicles and spare parts manufactured or sold by Hako-Werke GmbH, Federal Republic of Germany. Furthermore, the instructions in this operation manual must be observed.

  • Page 18: Designated Use And Exemption From Liability

    Designated use and exemption from liability • The Hako-Citymaster 2000 is used as tool carrier / machine for industrial and municipality work around the year. This implies outdoor cleaning by use of the sweeping unit, the suction port and the dirt hopper as well as the optional winter service by use of a snow blade, a sand or salt spreader and a pre-sweeper.

  • Page 19: General Conduct And Safety Instructions

    Safety instructions General conduct and safety instructions • Organisational measures The vehicle has been designed and built in accordance with state-of- the-art standards and the recognised safety regulations. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the vehicle and to other material property.
  • Page 20 • Spare parts must comply with the technical requirements specified by Hako-Werke GmbH. Original spare parts can be relied to do so. • Check the hydraulic hoses for damages at regular intervals. •...

  • Page 21: Safety Instructions Regarding Operation

    Safety instructions Safety instructions regarding operation Standard operation Danger! In some rare cases of internal soiling such as e.g. due to soiled hydraulic fluid, wear debris or residual dirt particles from system components, the controller valve of the travel drive axial plunger pump may block.
  • Page 22 Safety instructions • Before moving the vehicle always check whether the supplementary equipment and the implements have been safely stowed away or attached! • Always switch on the lights by poor visibility and after dark! • Persons accompanying the operator must sit on the passenger seats provided for this purpose.
  • Page 23 Safety instructions • Never get on or off a moving vehicle! Never jump off the vehicle! • Should the lights of the vehicle not be sufficient for the safe execution of certain work processes, provide additional lighting of the work area. •...

  • Page 24: Safety Instructions For Maintenance

    Safety instructions • Mount the implements only if the engine has been stopped and the drive switched off. • Especially when driving or working with vehicles provided with a quick- hitch facility for the implements, make sure that the implement is safely locked in the quickhitch facility.
  • Page 25 Safety instructions • Perform service, maintenance and repair work only if the • Vehicle is positioned on firm and level ground • Lever for selecting the driving direction is in neutral position • Parking brake has been applied • All hydraulically movable implements and working equipment have been lowered to the ground •...

  • Page 26: Warning Of Special Hazards

    Safety instructions • Always tighten any screwed connections that have been loosened during maintenance and repair! • Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work. •...
  • Page 27 Safety instructions • Hydraulics Work on the hydraulic equipment of the vehicle may be carried out only by persons with special knowledge and experience in hydraulic systems! • Check all lines, hoses and screwed connections regularly for leaks and obvious damage! Repair any damage and leaks immediately! Splashed oil may cause injury and fire.
  • Page 28 Safety instructions • Sweeping unit Lift the sweeping unit before proceeding to transport rides! • The operator has to make sure during sweeping operation that no person stays in the hazard zone of the sweeping unit and that all objects have been removed from that zone! •...

  • Page 29: Operation

    Operation Operation 3 Operation Controls: overview 3.2.1 Front View of Vehicle Introduction See inside This chapter describing the controls contains information on the function and the handling of the individual telltales and controls of the vehicle. The controls always have the same position numbers across all sections. You can fold out the overview pages for better orientation.
  • Page 30 Operation Front view of vehicle Pos. Description Additional turn indicator (right) Auxiliary headlight for low beam, high beam headlight (right) (option) Working light (front, option)) Numberplate bracket (front) Auxiliary headlight for low beam, high beam headlight (left) Additional turn indicator (left) Wiper Turn indicator (left) High beam headlight (left)

  • Page 31: Rear View Of Vehicle

    Operation Operation 3.2.2 Rear View of Vehicle See inside X56b310.fm X56b310.fm...
  • Page 32 Operation Description Pos. Rear view of vehicle Brake light, rear light, turn indicator (right), reversing light Superstructure Dirt hopper Sweeping unit Suction port Toolbox Not used Numberplate bracket (rear) Brake light, rear light, turn indicator group, rear fog light (left) with numberplate light Not used Safety strut Fuel tank...

  • Page 33: Vehicle Doors

    Operation Operation 3.2.3 Vehicle doors See inside X56b310.fm X56b310.fm...
  • Page 34 Operation Description Pos. Vehicle doors Handle (left) Lock for sliding window (left) Door opener/lock (left) Door opener/lock (right) Lock for sliding window (right) Handle (right) Operator's compartment controls Steering wheel for power steering Passenger's seat Three-point seat belt Seat belt – buckle Storage compartment for tool kit, warning triangle and first-aid kit (behind passenger's seat) Storage compartment for operation manual (behind passenger's seat), control device Operator's seat...

  • Page 35: Roof Console Controls

    Operation Operation 3.2.4 Roof console controls See inside X56b310.fm X56b310.fm...
  • Page 36 Operation Description Pos. Controls in the roof area Not used Interior light Sun visor (left/right) Handles (left/right) Roof console Telltale - direction indicator (tractor vehicle, green) Telltale - direction indicator (trailer, green) Telltale – high beam (blue) Warning light - battery charging, alternator (red) 102 103 104 105 106 Warning light - engine oil pressure (red) Telltale - engine preheater (yellow)

  • Page 37: Centre Console Controls

    Operation Operation 3.2.5 Centre console controls See inside X56b310.fm X56b310.fm...
  • Page 38 Joystick - left brush (LIFT/LOWER SWIVEL) Joystick - right brush (LIFT/LOWER/SWIVEL) Tip switch for working mode (Hako key) with the following functions: Brush ground pressure, fan ON/OFF, LIFT/LOWER brush, LIFT/LOWER suction port, water valve ON/OFF and clear water pump ON/OFF...

  • Page 39: Controls On Vehicle Exterior

    Operation Operation 3.2.6 Controls on vehicle exterior See inside 3-11 X56b310.fm X56b310.fm...
  • Page 40 Operation Hydraulic connections and operating elements on the vehicle exterior Pos. Designation on the front of the vehicle Return from external control block/winter service: return - snow sweeper (blue) Winter service: advance - snow sweeper (green) Water connection - spray nozzles at left brush Water connection - spray nozzles at right brush 23pin socket for superstructure Advance to external control block (green)

  • Page 41: Taking Into Service

    Operation Operation Taking into service 3.3.1 Safety instructions • Only use the steps and handles provided when entering and leaving the • Never use the controls or movable lines and cables as handles • Never board or jump off a moving vehicle 3.3.2 Taking the vehicle into service for the first time •...

  • Page 42: Check Lists

    Operation 3.3.3 Check lists The check lists below are intended to assist you in checking and monito- ring the vehicle before, during and after operation. These check lists cannot claim to be exhaustive; they are merely intended as an aid for you in fulfilling your duties as a conscientious operator. The checking and monitoring jobs listed below are described in greater detail in subsequent sections.
  • Page 43 Switch on rotating beacon and lighting if required ( 3-34) Briefly interrupting the work ride mode: Press Hako key ( 3-61) Work ride mode interrupted Press Hako key again to return to work ride mode (all functions for sweeping operations are ON again 3-15 X56b320.fm...
  • Page 44 Operation Parking check list Check and observe the following points when parking the vehicle: Question Press Hako key ( 3-61) Parking brake applied? ( 3-54) Cab locked (especially if the vehicle cannot be supervised)? 3-54) When parking on public roads:...

  • Page 45: Indication And Operation Elements

    Operation Indication and operation elements 3.4.1 Telltales and warning lights The following telltales and warning lights are built into the roof console 79: Colour Function Lights/flashes: Ref. no. Symbol • Green Direction indica- Periodically when the direction indicator is set (lever 60) tor of tractor vehicle...
  • Page 46 • If the telltale flashes slowly or fast when the key in ignition switch 58 is in pos. 1 or during operation, an error in the engine control has occurred Contact your authorised Hako workshop! Colour Function Lights: Ref. no.
  • Page 47 Operation Colou Function Lights: Ref. no. Symbol not used not used • Yellow Rear fog light When the rear fog light is switched on (tip switch 126) • Green Windscreen hea- When the windscreen heating and the mirror heating (option) is switched on (tip switch 105) ting and mirror heating (option) •...

  • Page 48: Multifunction Display

    / min Is permanently saved, cannot be dele- Vehicle operating hours h / min Is permanently saved, cannot be dele- Work hydraulics ope- rating hours In the middle area next to the Hako logo: Operating parame- Remarks: Symbol Unit: ter:...
  • Page 49 Operation Operating parameters in the bottom area of the multifunction dis- play: Operating parame- Remarks: Symbol Unit: ter: Diesel fuel quantity °C Coolant temperature °C Hydraulic oil tempera- ture Hours / Time minutes Clear water Brush The following messages are displayed as clear text on the multi- function display: •...
  • Page 50 Operation The messages are split into: Message: Buzzer: Reaction: Symbol Function: Message con- only sounds in Pay attention to the cerning an uncriti- the case of information and Informa- cal vehicle status undersupply and correct the error tion must be acknow- ledged Message con- Sounds several...
  • Page 51 Operation Setting of the multifunction display – setting mode In the setting mode, the daily kilometres/miles can be reset to zero or the brightness, contrast, time and language adjusted. Press button C for approx. 1.5 seconds Men 1: Setting mode activated Selection is possible by pressing button A (up) or B (down).

  • Page 52: Speedometer

    The speedometer has been set at the factory to the tyre size fitted on the vehicle at delivery. If the vehicle is fitted with a different tyre size, the speedometer must be set accordingly by an authorised Hako workshop! Fig. 21: 3.4.4...

  • Page 53: Brakes

    Flat land, mountains • Driving style Therefore it may be necessary to have the brake linings also checked bet- ween the specified maintenance intervals by your authorised Hako work- shop. The brake effect may be negatively affected by: • Dampness and/or coldness Apply the brakes until they are dry •...
  • Page 54 Operation Parking brake lever Function • To park the vehicle safely and to prevent it from rolling away (parking brake)! • Emergency brake in the case of service brake breakdown Danger! Use the parking brake instead of the service brake in an emergency only, i.
  • Page 55 Operation Brake pedal Function • Brakes the vehicle Actuation of service brake Press brake pedal 54 depending on the desired braking effect Important! When the vehicle is fully loaded, a higher braking pressure is requi- red for braking. Pedal travel and foot power to be applied increase Fig.

  • Page 56: Steering

    Operation 3.4.6 Steering Danger! Failure of steering assistance: Turning the steering wheel requires greater effort! Take this into account especially when towing the vehicle! The vehicle is no longer operational – Accident hazard! Drive the vehicle only to the next possible stop Adapt towing speed to the altered steering behaviour! Important! The steering system is only operational when the engine is running!
  • Page 57 Operation Steering modes Choice of the following steering modes: • Front wheel steering, for transport mode during road travel and working mode • All-wheel steering (can be selected only in working mode) On selecting work drive mode, all-wheel steering is automatically activated Danger! Switch steering mode with the vehicle at a standstill only...
  • Page 58 Operation Steering mode switch Four wheel steering can be activated only in working mode Steering Tip switch 99 Effect mode Press tip switch 99 Telltale 100 (four wheel steering) Four wheel on the lower half flashes until the front axle reaches steering on the symbol the straight-ahead position...

  • Page 59: Power Train

    Operation 3.4.7 Power train Selecting drive mode The Citymaster offers two drive modes for driving and working. We recom- mend the following drive modes depending on the type and duration of applications. Automotive driving This is the normal driving style in transport mode to drive the vehicle on the road with and without trailer.
  • Page 60 Operation Accelerator pedal Different drive modes are possible depending on work performed. The standard mode of the vehicle is the automotive drive mode. Accelerator pedal 55 regulates the engine revolutions of the diesel engine as follows: Accelerator pedal Effect • Press pedal down Engine speed, driving speed increases •...
  • Page 61 Operation Selection of driving direction and speed with drive lever The drive lever has the following switch positions Position Drive lever Effect • Slowly push 67 to the Forward travel, increasing right and then forwards speed • In centre position Neutral position •...

  • Page 62: Light And Signal System

    Operation Operation 3.4.8 Light and signal system Important! Follow the regulations of your country when using the described signalling and light systems! Headlights switch Function The following functions are performed with switch 107 in the centre con- sole: • Switching on and off the headlights (parking light, low beam light), clearance lights, rear lights, instrument lighting Operation Parking light, headlights...
  • Page 63 Headlight beam adjustment 130 does not affect the setting of the auxiliary headlights (option). The basic setting of the headlights must always be performed by your authorised Hako workshop. Headlight beam adjustment 130 must be in basic position (0) for this adjustment! 3-35...
  • Page 64 Operation Turn indicators LEFT Press combined Telltale 80 flashes, in trailer switch 60 to the front operation, telltale 81 also flashes RIGHT Pull combined switch 60 Telltale 80 flashes, in trailer to the rear operation, telltale 81 also flashes Combined switch 60 in Telltales 80 and 81 go off Fig.
  • Page 65 Operation Rear fog light rocker switch Rear fog light With the low beam switched Telltale 90 on on, press switch 110 on symbol With the low beam switched Telltale 90 off on, press switch 110 in upper half Fig. 41: Caution! Switch on the rear fog light only in conditions of short visibility (e.g.
  • Page 66 Operation Rotating beacon rocker switch Rotating beacon Press rocker switch 98 on Telltale in rocker switch on symbol Press upper half of rocker Telltale in rocker switch off switch 98 Important! Fig. 43: Follow the legal regulations of your country, which may require you not to switch on the rotating beacon on public roads unless the road is within the vehicle’s working range and the vehicle represents an obstruction to the normal flow of traffic when working.
  • Page 67 Operation Auxiliary headlight change- When working with implements covering the lower light systems, e.g. win- ter use with snow plough, auxiliary headlights are required. A change-over over switch switch 108 on the instrument panel can be used to switch from the lower main headlights and direction indicators to the auxiliary headlights and upper direction indicators.

  • Page 68: Windscreen Washer Unit

    Operation 3.4.9 Windscreen washer unit Combined switch on the right Function on the steering column The following functions are performed with combined switch 60 on the right of the steering column: • Wipers • Windscreen washer unit • Operation of light system and horn (see page 3-35) Wiper Combined switch 60 in Wiper OFF...

  • Page 69: Cab Heating And Ventilation

    Operation 3.4.10 Cab heating and ventilation Danger! Good visibility is important for safety, and is only ensured if all windows are free of ice, snow and condensation – Accident hazard! Make yourself familiar with the correct operation of heating and ventilation as well as with clearing/defrosting the windows of the vehicle Maximum heating output and quick defrosting of the windows can only be achieved after the engine has reached operating...
  • Page 70 Operation Recirculated air control lever Turn control lever 66 to (A) Recirculated air position, air is drawn in from the cab Turn control lever 66 to (B) Air is drawn in from the outside For quick clearing/defrosting of the windscreen: Start the vehicle Fig.

  • Page 71: Operator's Seat/ Passenger's Seat

    Operation Operation 3.4.11 Operator's seat/ passenger's seat Danger! Never change the seat position when driving or working – Accident hazard! Adjust the seat before moving the vehicle! Observe the operation manual of the seat manufacturer! Longitudinal adjustment A (driver's seat only) Sit down on the operator’s seat •...

  • Page 72: Seat Belt

    • Never fasten 2 persons (children!) with one seat belt! • Check seat belt condition regularly. Have damaged parts immediately replaced by your authorised Hako workshop! • Always keep seat belt clean, because coarse contamina- tion can affect the function of the automatic belt! •...
  • Page 73 Operation The three-point seat belts are for the operator's and passenger's safety. Fasten your seat belt before driving as follows Fastening the seat belt: Fasten your seat belt 49 before driving as follows: • Hold belt strap at the buckle latch A and pull it slowly and evenly across the pelvis to the lock 50 •...

  • Page 74: Cab Doors

    Operation 3.4.13 Cab doors Danger! Do not drive with open doors! Accident hazard! Close the doors when driving on public roads and during work Always use handles 41 and 46 when closing doors! Door openers (inside) To open the doors, pull lever 43 or 44 Important! The doors can be unlocked and locked only with the door key from the outside.

  • Page 75: Tachograph (Option)

    Operation 3.4.14 Tachograph (option) The digital tachograph stores all information available from the machine. These are, among others, the driving and rest times, driving speeds and distances. Data are digitally recorded in parallel by vehicle-related digital tachograph and by driver-related chip card. The tachograph 69 is located in the console between the seats.

  • Page 76: Electric Sockets

    Operation 3.4.15 Electric sockets Socket, cigarette lighter Cigarette lighter 132 is located in the centre console. Danger! Heated cigarette lighter – Risk of burns! Do not touch the hot heating spiral! Do not place the cigarette lighter onto an inflammable sur- face! Function: Cigarette lighter and socket for hand lamp etc.
  • Page 77 Operation Socket at the front The sockets at the front 12 and rear 154/155 of the vehicle serve for com- munication and control between the control panel in the cab and imple- ments. • Sockets at the front 12 (23-polig) for sweeping unit Fig.

  • Page 78: Driving The Citymaster

    Operation Operation Driving the Citymaster 3.5.1 Before starting the engine Run through the "Start-up” check list (see page 3-14) Adjust seat position (see page 3-43) Adjust steering column and steering wheel (see page 3-28) Adjust outside rearview mirror Important! All controls must be within easy reach. You must be able to move the brake and accelerator pedals to their limit positions! Fasten seat belt (see page 3-44) Make sure that:...
  • Page 79 Operation Procedure After carrying out start-up preparations according to Section3: Insert ignition key in ignition switch 58 Turn the ignition key to position "1” System check of the control units Warning light 87 lights if parking brake 63 is applied Warning lights 84, 83 light Warning message in the multifunction display with the dirty hopper (Stop)

  • Page 80: Before Moving Off

    Operation 3.5.3 Before moving off Special instructions for driving The vehicle is subject to the on public roads • Applicable legal regulations of your country • The regulations specified in the operation licence or in the vehicle papers In addition, bear in mind the mandatory regulations relevant to accident prevention.

  • Page 81: Moving Off

    Operation 3.5.4 Moving off Caution! Make sure you have released the parking brake - driving with the parking brake applied overheats the parking brake and causes its failure! After starting the engine: Select drive mode with switch 92 Select driving direct and maximum speed on drive lever 67 Release parking brake with parking brake lever 63 Warning light 87 goes off Slowly press accelerator pedal 55...

  • Page 82: Stopping The Vehicle

    Operation 3.5.6 Stopping the vehicle Braking the vehicle Release accelerator pedal 55 or set drive lever 67 slowly to neutral position Press brake pedal 54 gently Important! When the vehicle is braked abruptly with the hydrostatic drive or when abruptly taking the foot from the accelerator pedal, the brake lights are switched on to warn the following traffic.

  • Page 83: Differential Lock

    Operation 3.5.8 Differential lock The differential lock can be used when a wheel of the rear axle spins and driving is not possible. The differential lock can be switched on only in working mode. When the differential lock is switched on, the rigid connection of the drive axles evenly transfers the driving torque to both wheels of the rear axle.

  • Page 84: Towing And Transporting The Vehicle

    Operation 3.5.9 Towing and transporting the vehicle Safety instructions • The vehicle may only be towed using suitable towing equipment (towing bar or cable) in conjunction with suitable towing facilities, such as a towing coupling, bow A and eyes! • Move off slowly! Ensure that no-one is dangerously close to the towing •...
  • Page 85 Switch on towing operation switch 72 Fit an adequately sized towing bar to the towing facilities If possible, run the engine at idling speed when towing the vehicle Go to your authorised Hako workshop via the shortest possible route! 3-57 X56b330.fm...

  • Page 86: Working With The Vehicle

    Bedienung Operation Working with the Vehicle 3.6.1 Hydraulics Work hydraulics The working hydraulic unit is equipped with a Load Sensing hydraulic pump to ensure supply of the following vehicle functions: • Front power lift • Lift/lower front power lift • Suction nozzle •...
  • Page 87 Operation Manual EMERGENCY control for hydraulics Danger! When the manual EMERGENCY is operated with the engine running Accident hazard! Use manual EMERGENCY control only to terminate a started operation and to make the vehicle ready for operation! Not for permanent operation! Caution! Fig.

  • Page 88: Work Speed Control

    Operation 3.6.2 Work Speed Control The work speed control keeps the desired engine speed constant in the working mode, also under varying loads. Tip switch Effect Position Press lower half of tip Speed increase in a range switch 128 (symbol) between 1900 rpm and up to 2200 rpm max.

  • Page 89: Hako Key

    The same applies when using the cruise control (129). 3.6.3 Hako Key Actuation of the tip switch 138 allows interruption of work for a short- distance ride to re-start operation by simply pressing the tip switch again.

  • Page 90: Suction Port

    Lift or lower the suction port via the tip switch (Hako key). In case of coarse dirt particles in front of the suction port, tip switch 113A allows opening of the suction port flap 26A. Use switch 115 to switch the recirculation water supply on and off.

  • Page 91: Sweeping Unit

    Operation 3.6.6 Sweeping Unit The sweeping unit 25 collects the dirt and transports it to the joint-saving suction port. The joysticks 136 and 137 control the lift/lower and swivel function on the sweeping brushes 25A of the sweeping unit. The brush ground pressure is continuously adjusted with the switches 121 and 122.
  • Page 92 Operation Brush ground pressure control Potentio- meter Effect • 0 - 10 Left sweeping brush is pressed down Potentio- meter Effect • 0 - 10 Right sweeping brush is pressed down Fig. 79: Sweeping brush drive control Potentio- meter Effect •...

  • Page 93: Superstructure

    Operation 3.6.7 Superstructure The superstructure 23 holds the clean water tanks, the dirt hopper and the tool box. The superstructure has been equipped with an automatic folding safety strut 32. The clean water tank 23A is located below the dirt hopper and holds 350 litres.
  • Page 94 Operation Bottom flap Befor cleaning the dirt hopper, opening the bottom flap inside the dirt hop- per by means of lever 1 is required Use tip switch 119 to lift the dirt hopper until top limit position Turn handle 4 counterclockwise by 1/4 - (open lock direction)- flap is unlocked Plug the lever extension 3 which is stored inside the cabin onto lever 1 Press the locking plate 2 and pull lever downwards...
  • Page 95 Operation Dirt hopper The dirt is drawn into the dirt hopper by a fan. Speed of the fan drive 24C is continuously controlled by the potentiometer 125. For emptying and cleaning: Use tip switch 120 to open and close the flap 24A of the dirt hopper 24 and lift or lower it with tip switch 119.

  • Page 96: Winter Service Operating Elements

    Error 73 appears in the multifunctional display. The power supply relay for the control devices (joysticks, Hako button and quick emptying) is deactivated while this status continues. The following functions are available in Transport mode: - distance-dependent scattering (the basic unit must remain switched to "distance-dependent scattering"...
  • Page 97 Operation - rotary snow brush. - quick emptying also in connection with other hydraulic functions (in Work mode, also as distance-independent volumes for constructional systems with their own control unit). Important! To use the quick emptying function, actuate the circulation water switch.
  • Page 98 Speed of the spreader cylinder can be changed from the driver's seat. Potentiometer 125 continuously controls the flow volume of the hydraulic fluid in the spreader cylinder drive. The work tip switch (Hako key) is used to switch the spreader cylinder drive ON and OFF.
  • Page 99 Operation Weed Brush(SO) The weed brush is intended for use when more intensive cleaning is necessary, e.g. in cases where roadside and path curbs are overgrown with weeds or moss because they have not been cleaned for a long time. The weed brush must be installed on the right-hand side of the sweeping unit.

  • Page 100: Implements

    If not otherwise provided by the manufacturer, operate the implements in the work stage only! Mount and operate only implements approved by Hako Werke GmbH! The following information refers to implements such as e.g. snow plow or cylindrical broom. Danger!
  • Page 101 Operation Mount implement with coupling carrier Lower quick coupling facility 11 and secure vehicle against rolling Deatch protection of front attachment A (hexagonal screw and washer) If necessary lightly incline coupling triangle at the upper link B to the front Take the quick coupling system 11 slowly and straight under the hou- sing of the implement.
  • Page 102 Operation Hydraulic connections Important! If hydraulic connections are still pressurised, the hydraulic coupler of the implement may not be connected. Depressurise hydraulic connections: • Switch on ignition (do not start engine!) • Front: Actuate the operating element (tip switch/joystick) up and down several times or left and right.
  • Page 103 Accident hazard! Always secure implements with lock! Observe the operating instructions of the implement! Only implements approved by Hako Werke GmbH or imple- ments offered as retrofit variants and complying with the superstructure guidelines may be mounted and operated! Unintentional actuation of the operating elements for work...
  • Page 104 Operation 3-76 X56b350.fm...

  • Page 105: Maintenance

    Maintenance Maintenance 4 Maintenance Introduction Before carrying out service and maintenance work, always read, under- stand and follow the instructions given in • Section 2 "SAFETY INSTRUCTIONS” of this operation manual • The instructions in the operation manuals of the implement equipment manufacturers Daily and weekly service and maintenance work can be performed by a specially trained operator.

  • Page 106: Removing The Cover

    Maintenance 4.1.2 Removing the cover Removing the engine cover For maintenance and repair work on the engine and/or fuel system, engine cover A has to be removed as follows. Park vehicle on even ground and secure against rolling away Raise the dirt hopper and check the position of the safety strut (see page 3-65) Switch off the engine, pull the ignition key Remove engine cover A.

  • Page 107: Fuel System

    The vehicle cannot be operated with PME fuels (Plant MethylEster). fuel) PME fuels have not been tested and approved by Hako-Werke GmbH. They may have a negative effect on the safety of the vehicle. Hako-Werke GmbH assumes no liability for resulting damage. Euro Standard Cetan number = measure for the ignition capability of the diesel fuel X56b510.fm...

  • Page 108: Refuelling

    Maintenance 4.2.3 Refuelling Danger! All work involving fuel carries an increased Risk of fire and poisoning! Do not refuel in closed rooms Never perform work on the fuel system in the vicinity of open flames or ignitable sparks! Environment! Use a suitable container to collect any spilt fuel and dispose of it according to local or national environment protection regulati- ons! Important!
  • Page 109 Maintenance Refuelling the vehicle Environment! When refuelling, make sure that no fuel flows out next to the tank filling opening! Never refuel up to the upper edge of the fil- ling opening - the fuel expands under heat and can overflow! Use a suitable container to collect any spilt fuel and dispose of it according to local or national environment protection regulati- ons!

  • Page 110: Bleeding The Fuel System

    Maintenance 4.2.4 Bleeding the fuel system Normally, the fuel system vents automatically via the fuel pump when the ignition is switched on. Bleed the fuel system in the following cases: • After the fuel lines were removed • After the fuel filter was replaced •...
  • Page 111 Maintenance • Check seals F and G for damage and correct seat and replace, if necessary • Place filter cover A on filter housing E. Make sure that the centring pins fit into the recesses (arrows) in filter cover A •...

  • Page 112: Fuel Filter Maintenance

    Maintenance 4.2.5 Fuel filter maintenance Environment! Use a suitable container to collect any spilt fuel and dispose of it according to local or national environment protection regulati- ons! Important! It is not possible to clean the fuel filter! • Replace the fuel filter for the first time after 50 operating hours. •...
  • Page 113 Maintenance • Insert upper part of filter C • Carefully fill filter housing E with fuel • Replace seals F and G check for correct seat • Place filter cover A on filter housing E. Make sure that the centring pins fit into the recesses (arrows) in filter cover A •...

  • Page 114: Engine Lubrication System

    Maintenance Engine lubrication system 4.3.1 Engine oil specification Caution! Do not use any additives with the lubricants. Damage caused by such agents is excluded from the warranty. At least engine oil with specification SAE 5W-30 according to specifi- cation VW 507 00 (for multigrade oils) must be used for the VW engine to ensure high cold start capability.

  • Page 115: Topping Up Engine Oil

    Maintenance 4.3.3 Topping up engine oil Caution! Excessive or incorrect engine oil may result in engine damage! For this reason: Do not add engine oil above the MAX mark of the oil dip stick Use only the specified engine oil (see page 4-62) Environment! Collect the drained engine oil in a suitable container and dispose of it according to local or national environment protection regula-...

  • Page 116: Changing The Engine Oil

    Maintenance 4.3.4 Changing the engine oil Danger! Caution when draining hot engine oil – Risk of burns! Wear protective gloves and goggles Use suitable tools – e.g. for unscrewing the oil drain plug Environment! Collect the drained engine oil in a suitable container and dispose of it according to local or national environment protection regula- tions! Keep waste oil safely away from children!

  • Page 117: Changing The Engine Oil Filter

    Maintenance 4.3.5 Changing the engine oil filter Danger! Caution when handling hot engine oil – Risk of burns! Wear protective gloves and goggles Environment! Use a suitable container to collect any spilt engine oil. Dispose of used oil and filters according to local or national envi- ronment protection regulations! Keep waste oil and used filters away from children! Important!

  • Page 118: Cooling Systems

    Maintenance Cooling systems The combined charge air/oil/radiator is located on the right vehicle side behind the engine. It cools both the charge air for the turbocharger and the diesel engine coolant as well as the hydraulic oil of the drive and work hydraulics.

  • Page 119: Specification Of Engine Coolant

    Maintenance 4.4.2 Specification of engine coolant The coolant agent prevents damage by frost and corrosion, prevents lime deposits and also raises the temperature of ebullition of the water. For these reasons, the cooling system has to be filled with coolant agent the whole year round.

  • Page 120: Checking The Coolant Level / Topping Up The Coolant Level

    Maintenance 4.4.3 Checking the coolant level / Topping up the coolant level Important! Check the coolant level for the first time after 50 operating hours as well as after the first 300 operating hours as well as regularly every 300 operating hours . We recommend checking the oil level before starting the engine.

  • Page 121: Draining The Coolant

    Maintenance 4.4.4 Draining the coolant Important! Replace the coolant every two years at the latest (see page 4-62)! Draining the coolant completely The cooling circuit contains 12 litres of coolant. Turn rotary switch (hot/cold) 64 towards red (hot), as far as it will go Place a drip pan under the radiator Remove radiator hose from the radiator Drain the coolant into the drip pan...

  • Page 122: Cleaning The Cooling Ribs

    Maintenance 4.4.5 Cleaning the cooling ribs Caution! Be careful when cleaning the radiator with a high-pressure cleaner or steam jet! The radiator fins are of 0.1 mm thick sheet metal and can be easily damaged. Make sure the nozzle is not nearer than 30 cm to the radiator fins! Slow increase of coolant and/or hydraulic oil temperature is a sign the cooling system is soiled.

  • Page 123: Checking The V-Ribbed Belt

    Caution! Have V-ribbed belt and/or tensioning pulley replaced by your authorised Hako workshop! If the belt tension of the alternator is too low or the V-ribbed belt is torn, this is also signalled by warning light 83 on the instrument panel.
  • Page 124 Maintenance Checking the V-ribbed belt Check V-ribbed belt for wear at regular intervals. Replace the V-ribbed belt in case of the following damage: • Rubber lumps at the base of ribs a • Dirt or stones b Fig. 111: • Wear on flanks (ribs are pointed d, new ribs have a trapezoidal shape c) and fibres are visible at the base of the ribs (brighter spots e) Fig.
  • Page 125 Maintenance Toothed belt of engine control Caution! Check the toothed belt for the first time after 300 operating hours, then every 300 operating hours for dirt, damage and correct tension! Change the toothed belt every 1200 operating hours! The toothed belt may only be changed in authorised work- shops! 4-21 X56b510.fm...

  • Page 126: Air Filter

    Maintenance Maintenance Air filter The air filter is located behind the cab. Caution! The filter cartridge will be damaged if it is washed, blown or brushed out! Do not clean the filter cartridge Replace the filter cartridge as indicated by the telltale on the instrument panel! Never reuse a damaged filter element.

  • Page 127: Hydraulic System

    Cloudy hydraulic oil in the sight glass indicates that water or air has penetrated the hydraulic system. This may damage the hydraulic pump! Contact your authorised Hako workshop immediately • Insufficient or incorrect hydraulic oil will damage the hydraulic system! For this reason: •...

  • Page 128: Checking The Hydraulic Oil Level

    Maintenance 4.6.2 Checking the hydraulic oil level Important! If the hydraulic oil level is too low, this is also signalled by a warning message in the multifunction display Proceed as follows: • Park vehicle on even ground and secure against rolling away •...

  • Page 129: Changing The Hydraulic Oil

    Maintenance 4.6.4 Changing the hydraulic oil Danger! Draining hot hydraulic oil and removing the filter element is hazardous – Risk of burns! Wear protective gloves Important! Also change the filter element of the return filter whenever hydraulic oil is changed (see page 4-27). Proceed as follows: •...
  • Page 130 Important information for the Use only the biodegradable hydraulic fluids approved by Hako-Werke GmbH (see page 4-62). Always contact Hako-Werke GmbH for the use use of biodegradable oil of other, not recommended products. In addition, ask the oil supplier for a written declaration of guarantee.

  • Page 131: Hydraulic Oil Filter

    Maintenance 4.6.5 Hydraulic oil filter A warning message in the multifunction display serves to monitor the filter element in the hydraulic oil filter. Replace the filter element: • If the warning message is displayed • For the first time after 50 operating hours, then regularly every 1200 operating hours (see page 4-63) •...

  • Page 132: Breather Filter Of Hydraulic Oil Tank

    Maintenance 4.6.6 Breather filter of hydraulic oil tank A breather filter to ventilate the hydraulic oil tank of the hydraulics is loca- ted behind the cab. Important! Change breather filter H every 1200 operating hours under normal conditions of use, or more often under severe environmental condi- tions.

  • Page 133: Drive Hydraulics Pressure Filter

    Maintenance 4.6.8 Drive hydraulics pressure filter Environment! Collect drained oil and dispose of this oil and the filter element according to local and national environment protection regulati- ons. The maintenance of the pressure filter is displayed on the multifunction display. Change the filter insert: •...

  • Page 134: Hydraulic Pressure Lines

    Maintenance 4.6.9 Hydraulic pressure lines Specific safety instructions Danger! Caution when checking hydraulic lines, especially when searching for leaks. Hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries. Risk of injury! Always consult a doctor immediately, even if the wound seems insignificant –...

  • Page 135: Gearbox

    Use suitable tools, e.g. to unscrew the oil drain plug Caution! The gearboxes of the Hako are filled with different types of oil depending on their function. Therefore, do not attempt to correct oil levels yourself, since an incorrect oil could cause consi- derable damage.

  • Page 136: Reduction Gearbox And Transfer Gearbox

    Maintenance 4.7.1 Reduction gearbox and transfer gearbox Overview of inspection, filling The inspection, filler and drain plugs of the reduction gearbox and transfer gearbox are best accessible from the underside of the vehicle. and drain openings Gearbox variant Inspection or filler plug (E) Drain plug (A) •...

  • Page 137: Axles

    Maintenance Axles Maintenance of these components is limited to checking oil levels and changing the oil at the prescribed intervals (see page 4-63). Danger! Draining hot gearbox oil is hazardous: Risk of burns! Wear protective gloves Use suitable tools, e.g. to unscrew the oil drain plug Environment! Collect drained or spilt gearbox oil in a suitable container and dispose of it according to local or national environment protec-...

  • Page 138: Rear Axle Differentials

    Maintenance 4.8.1 Rear axle differentials Overview of inspection, filling The inspection, filler and drain plugs on the axle is best accessible from the underside of the vehicle. and drain openings Axle variant Inspection or filler plug (E) Drain plug (A) •...

  • Page 139: Steering-Stub Bearing

    Maintenance 4.8.2 Steering-stub bearing Lubricating the steering-stub Lubricate the steering-stub bearings of the rear axle and front axle: bearings • For the first time after the first 50 operating hours as well as after the first 300 operating hours • Then regularly every 300 operating hours, or more often as necessary There are 2 grease nipples on either side of the axle.

  • Page 140: Brake System

    Hako workshop! • The brake hoses must be checked every 1800 operating hours by your authorised Hako workshop for damage and cracks! • The brake hoses must be replaced every five years at the latest by your authorised Hako workshop! 4-36 X56b530.fm...

  • Page 141: Brake Fluid

    Maintenance 4.9.2 Brake fluid Checking the brake fluid Brake fluid tank A is located on the left underneath the cab. Proceed as follows: • Park vehicle on even ground and secure against rolling away • Switch off the engine, pull the ignition key •...

  • Page 142: Sweeping Unit

    Maintenance 4.10 Sweeping unit 4.10.1 Adjust sweeping track The locating surfaces of the brushes 25A on the floor (sweeping track) as well as the lift-out arms have been set in the factory. With the lowered sweeping unit, the sweeping track on the floor (see draft X) should be as follows: •...

  • Page 143: Suction Port

    Maintenance 4.11 Suction port 4.11.1 Adjust suction port Due to the suction power of the fan, the dirt is collected by the suction port 26 and taken into the dirt hopper through the suction pipe 26A. Clearance of the sealing strip 26B around the suction port has to amount to 10mm.

  • Page 144: Superstructure

    Maintenance 4.12 Superstructure Danger! Lifted superstructure! Danger of injury! Before start working under the superstructure check function of the foldable safety strut 32! Do not stay under the superstructure while it is lifted or lowe- red! 4.12.1 Hand-held suction hose (SO) The hand-held suction hose is used for effective cleaning of grass verges and beds as well as for emptying dirt baskets etc.

  • Page 145: Refill And Empty Clear Water Tank

    Maintenance 4.12.2 Refill and empty clear water tank Caution! At temperatures below 0°C (freezing hazard) drain water from all water-containing components. Fill the clear water tank 23A through the opening 23D. Filing level is moni- tored by the sensor 23C and shown on multi-function display 126. The pump 23B delivers clear water to the spray nozzles at the sweeping unit and to the handheld suction hose.

  • Page 146: Refill Recirculatory Water

    Maintenance 4.12.3 Refill Recirculatory water Caution! At temperatures below 0°C (freezing hazard) drain water from all water-containing components. In order to guarantee as long dirt-free sweeping as possible, we recom- mend filling the dirt hopper 24 with approx. 180 litres water before each use.

  • Page 147: Tyre Care

    Hako workshop. When changing tyres, only use wheels and tyres approved by Hako! Environment! Have old tyres disposed of by your authorised Hako workshop according to local or national environment protection regulati- ons! Important! Regular inspection of tyres •...

  • Page 148: Inspection Work

    Maintenance 4.13.1 Inspection work Daily checks Carry out the following maintenance work daily: • Check the tyre pressure (visual check) Weekly checks Carry out the following maintenance work every week: • Check the tyre pressure (when the tyres are cold) •...

  • Page 149: Snow Chains (Option)

    Maintenance Fitting the wheels Proceed as follows: • Place the wheel on the centrepiece • Tighten all the wheel nuts slightly • Lower the raised axle • Tighten the wheel nuts with torque 280 Nm (see page 5-6) crosswise as shown in Fig. 135 •...

  • Page 150: Windscreen Washer Unit

    Maintenance 4.14 Windscreen washer unit 4.14.1 Filling up the windscreen washer unit Caution! If sufficient antifreeze has not been added, the washer fluid can freeze and cause severe damage to the motor of the windscreen wash unit. When mixing the washer fluid with the additive or antifreeze, observe the correct mixing ratio.

  • Page 151: Electrical System

    Maintenance Maintenance 4.15 Electrical system 4.15.1 Specific safety instructions • The battery contains sulphuric acid! This acid must not come into contact with the skin, eyes, clothing or the vehicle. Therefore when recharging or working near the battery: Always wear goggles and protective clothing with long sleeves If acid is spilt: Thoroughly rinse all affected surfaces immediately with plenty of water...

  • Page 152: Changing The Light Bulbs

    Maintenance 4.15.2 Changing the light bulbs Danger! When loosening the headlights from the ball pins Risk of injury! Pay attention to possible points of injury and pad them ehen necessary! Caution! Befor exchanging a light bulb, switch off the ignition to separate the consumers from the electric circuit.
  • Page 153 Maintenance Main front headlight To change the light bulbs in the front main headlights Open front cover • Turn lock A on the left and right of the front cover by 90° into vertical position with a apecial key from the vehicle tools •...
  • Page 154 Maintenance To change the light bulb of the parking light: Remove cable plug H Loosen lamp socket I by turning and pull it out of the reflector Exchange the light bulb Fit in reverse order MC262-097 Front low beam headlight To change the light bulb in the low beam headlight Remove cable plug D Remove sealing cap E...
  • Page 155 Maintenance Side turn indicators To change the light bulbs of the side turn indicators Important! The light bulb can be changed without removing the turn indicator. The turn indicator has been dismantled in our illustration for a better explanation. Remove plug J from turn indicator. To do thos: •...
  • Page 156 Maintenance Rear lights To change the light bulbs of the rear lights: Unscrew screws L with screwdriver for recessed-head screws Remove the light cover The right rear light accommodates the light bulbs for • Turn indicator M • Brake light N •...
  • Page 157 Maintenance Interior light To change the light bulb of the interior light: Using a screwdriver, cautiously snap out interior light from the roof lining Open the cover of the reflector by inserting and slightly turning the screwdriver as shown in the figure Change light bulb and fit interior light back in again MC262-103 Rotating bacon...

  • Page 158: Service And Maintenance Work At Regular Intervals

    • Frequently blown fuses indicate overloading or short circuits. The electrical system should therefore be checked by your authorised Hako workshop before installing the new fuse • Only use fuses with the specified load capacity (amperage), (see page 5-8) •...
  • Page 159 Maintenance Battery Battery A is located behind the cab. Battery A is "maintenance-free" and electrolyte fluid does not have to be filled up during normal use. Battery A should still be checked at regular intervals to ensure that the electrolyte level is between the MIN and MAX marks.

  • Page 160: General Maintenance Work

    Maintenance 4.16 General maintenance work 4.16.1 Cleaning Cleaning the vehicle is divided into 3 separate areas: • Inside the cab • Exterior of the vehicle • Engine compartment The wrong choice of cleaning equipment and agents may impair the ope- rating safety of the vehicle on the one hand, and on the other undermine the health of the persons in charge of cleaning the vehicle.
  • Page 161 Maintenance Exterior of the vehicle Wash your vehicle at regular intervals with water and a mild cleaning agent. How often the vehicle has to be washed depends on the following factors: • Area of usage of the vehicle • Driving on roads spread with salt •...
  • Page 162 Do not use steam or high-pressure cleaning equipment. Do not direct water jet on electric or electronic parts. Switch on fan by Hako key 138 Place water hose in suction port 26 (see page 4-39) and open water Have the water jet sucked through into the dirt hopper until suction port...

  • Page 163: Screw Connections

    Maintenance Empty and clean dirt hopper Take the vehicle to suitable place for cleaning. Back the vehicle at the place of disposal, slow down to standstill and engage parking brake. Use tip switch 120 to open the dirt hopper flap and use a water hose to clean the fan grid top and bottom.

  • Page 164: Proofs Of Maintenance

    Guarantee and warranty claims will be considered only when all mainte- nance intervals were performed by an authorised workshop and registe- red Hako-Werke GmbH. In this context, we refer to the warranty regulations of Hako-Werke GmbH. After opera- Operating Company/...
  • Page 165 Maintenance After opera- Operating Company/ Maintenance plan Date ting hours hour reading signature A + B 4200 A + D 4500 A, B, C + E 4800 5100 A + B 5400 5700 A, B, C, D+ F 6000 6300 A + B 6600 6900...

  • Page 166: Engine Fluids And Lubricants

    Maintenance Maintenance 4.17 Engine fluids and lubricants Engine / vehicle SAE grade Season / Component/application temperature Capacities fluid Specification SAE 5W-30 4.3 l, according to VW 507 00 year-round of which about 0.3 l VW turbodiesel engine Engine oil in the oil filter multigrade oils G12 according to TL- VW 774...

  • Page 167: Lubrication Plan

    Maintenance Maintenance every 1800 hours every 1500 hours every 1200 hours every 600 hours every 300 hours 2nd inspection after 300 hours 1st inspection after 50 hours Maintenance work weekly Maintenance work daily Ref. no. in lubrication plan 4-63 X56b560.fm...
  • Page 168 Maintenance every 1800 hours every 1500 hours every 1200 hours every 600 hours every 300 hours 2nd inspection after 300 hours 1st inspection after 50 hours Maintenance work weekly Maintenance work daily Ref. no. in lubrication plan 4-64 X56b560.fm...
  • Page 169 Maintenance every 1800 hours every 1500 hours every 1200 hours every 600 hours every 300 hours 2nd inspection after 300 hours 1st inspection after 50 hours Maintenance work weekly Maintenance work daily Ref. no. in lubrication plan 4-65 X56b560.fm...
  • Page 170 Maintenance every 1800 hours every 1500 hours every 1200 hours every 600 hours every 300 hours 2nd inspection after 300 hours 1st inspection after 50 hours Maintenance work weekly Maintenance work daily Ref. no. in lubrication plan 4-66 X56b560.fm...
  • Page 171 Maintenance every 1800 hours every 1500 hours every 1200 hours every 600 hours every 300 hours 2nd inspection after 300 hours 1st inspection after 50 hours Maintenance work weekly Maintenance work daily Ref. no. in lubrication plan 4-67 X56b560.fm...
  • Page 172 Maintenance Maintenance 4-68 X56b570.fm...
  • Page 173 Maintenance 4-69 X56b570.fm...
  • Page 174 Maintenance 4-70 X56b570.fm...

  • Page 175: Specifications

    Specifications Specifications 5 Specifications Frame Torsionally flexible, welded ladder frame, offset and inclined at the front part of the frame. Four-point ball joints for superstructure Engine Engine 1.9 l VW-TDI diesel engine Product: Volkswagen AG Model: CBKA Cylinder arrange- Four-cylinder, four-stroke diesel engine with ment: exhaust-gas turbocharging and charge-air coo- ling, exhaust gas recirculation - particle filter...

  • Page 176: Cooling

    Specifications Cooling Combined water, hydraulic oil and charge-air cooler, fan control via visco- sity clutch, AC condenser (option) fitted in front. Power train The vehicle is driven by a hydrostatic drive. The hydraulic pump is directly connected via a torsional elastic (not shiftable) coupling with the cranks- haft of the diesel engine.

  • Page 177: Tyres

    Specifications Tyres Tyres Standard Wide base tyre Winter tyre* Conti Goodyear Conti** Tyre manufacturer 215/70 R15C 265/70 R15 225/70 R15C Tyre dimension Vanco 8 Wrangler HP M+S Vanco Winter M+S Tread design 6J15 7J15 6J15 Rim size 2069 2295 2112 Rolling circumference in mm Static imbalance 2069...

  • Page 178: Brakes

    Specifications Brakes The vehicle brake system is designed as a servo power boosted hydraulic two-circuit brake system with brake power control on the rear axle. The parking brake acts as a drum brake on the transfer gearbox to the rear axle.

  • Page 179: Vehicle Dimensions

    Specifications 5.11 Vehicle dimensions Abb. 139: Dimensions with tyres in mm 215/70 R15 1033 Front track width 1033 Rear track width 1900 Wheel base: 1197 Sweeping unit Rear overhang with superstructur 14 ° Front clearance angle 34 ° Rear clearance angle 1995 Overall height: 2200...

  • Page 180: Noise Levels

    Specifications 5.12 Noise levels Stationary noise as per 70/157/ECC 87 dB(A) Drive noise as per 70/157/ECC 78 dB(A) Acoustik power level (LwA) as per DIN ISO EN 3744 83 dB(A) Sound pressure level (L pA ) as per DIN EN ISO 11201 111 dB(A) 99 dB(A) SO (with sound insulation package)

  • Page 181: Electrical System

    Specifications Specifications 5.15 Electrical system The vehicle has an electrical system with an on-board mains voltage of 12 V. It is equipped with a lighting and signal system according to the regula- tions of your country. The drive, steering mode switch-over and work hydraulics are each con- trolled by an electronic control unit.

  • Page 182: Fuse Box In Cab

    F 21 F 38 15 A Front working light (option) F 20 F 37 20 A Clear water pump, Hako-key green, joystick F 19 F 36 oeration brush lower/swivel F 18 F 35 Reserve 15 A Wiper/wash system, horn X56_sicherungen.eps...
  • Page 183 Specifications Rated Termi- current Protected circuit Hydrostatic control unit- electronic Reserve Transducers, sensors in chassis 15 A Heating blower, AC compressor (option) 10 A Loading control light, air masses meter, dosing pump, diagnosis plug, diesel engine control unit OBD- and system lights, relay oil pressure 30 A Windscreen / mirror heating (option) 30 A...

  • Page 184: Relay Assignment

    Specifications 5.15.2 Relay assignment The relays are located behind the passenger's seat at the cab rear panel. Relay no. Relay switching function K 34.2 K 22.1 K22.1 Fresh water pump (option, rotary broom) K 37.1 K 35.7 K35.7 Rear fog light K 36.5 K 38.1 K38.1...
  • Page 185 15 % (with Hako dealer in accordance with the Bat- nominal load) and 22 % (without nomi- tery Law § 6 and § 8 (BattG)
  • Page 186 Maschinen Machines for outdoor cleaning Machines pour l´entretien des surfaces urbaines Mehrzweck- maschinen Multi-purpose machines Machines Polyvalentes Hako-Werke GmbH Hauptverwaltung Hamburger Straße 209-239 D-23843 Bad Oldesloe Clean ahead Telefon (04531) 806-0 · Telefax (04531) 806-338 E-Mail: info@ hako.com Internet: www.hako.com...

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