HAKO Hakomatic B45 CL DTC Instruction Manual
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HAKO Hakomatic B45 CL DTC Instruction Manual

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Hakomatic B45 CL DTC (7700)

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  • Page 1 Instruction Manual Hakomatic B45 CL DTC (7700)

  • Page 2: Preface

    Valid as of: July 2012 rate the vehicle. Before using the manufacturer's specifications. equipment for the first time, read this The Hakomatic B45 CL DTC may only Hako GmbH original manual thoroughly, act accor- be operated, serviced and repaired by...

  • Page 3: Information On The Warranty

    Render the machine inoperable. It must work must be completed by an authori- not represent a source of risks to child- zed Hako service center and confirmed ren. in the “maintenance logbook”; this ser- Dispose of the machine in accordance ves as proof of rights to claims under with the applicable local regulations.

  • Page 4: Table Of Contents

    Maintenance and Service . 30 Switching the machine on . . 13 Hako system maintenance. . 30 Operation ....14 Maintenance Document ..31 2.5.1 Useful tips .
  • Page 5 Table of Content Brush head ....44 5.7.1 Changing the brushes ..45 5.7.2 Changing the deflector roller 45 5.7.3 Changing the sealing strip . . 45 Squeegee .

  • Page 6: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Symbol Hazardous for ... Description Safety Provisions persons and goods...

  • Page 7: General Provisions

    • As far as safety standards are con- nual from the battery manufacturer. manual as well as other separate in- cerned, spare have to equal genuine Hako assumes no liability for dama- structions for accessories or at- spare parts! ge to the battery caused by a fault...

  • Page 8: Maintenance Information

    Hako service center. unintentionally. produced on the floor. • The maintenance work and mainte- •...

  • Page 9: Particular Risks

    (AGM batteries) approved by Hako only. • Due to a change in the centre of gra- vity, only batteries approved by Hako may be installed at the intended po- sition. • Never lay any metallic objects or...

  • Page 10: Information For Protection Of Environment

    Hako dealer in ac- cordance with the Battery Law § 6 and § 8 (BattG).

  • Page 11: Labels On The Machine

    Safety information Labels on the machine Missing or illegible labels must be replaced immediately. The following safety and warning labels are attached to the machine where easily legible. Company logo (Fig. 1/1) Rating plate (Fig. 1/2a) Explosive gases (Fig. 1/2b) Fig.1 Yellow point (maintenance parts) (Fig.
  • Page 12 Safety information Waste water draining hose (Fig. 2/1) A = Read and observe the operating manual (Fig. 2/2) B = Maximum permissible gradient 2% (Fig. 2/2) C = Do not clean the machine with a pressure washer (Fig. 2/2) Only maintenance-free batteries (Fig.

  • Page 13: First Operation

    First Operation First Operation Before Putting into Operation Switching the machine on Complete the following inspections be- Before switching the machine Instruction fore taking the machine into operation: on, please read the safety in- Instruction is required before first ope- 1.

  • Page 14: Operation

    Hako cleaning 5. Set the solution quantity using the appropriate to the degree of soiling, agent and the optimum dosage button on the operating panel.

  • Page 15: Error Code Table

    In addition to the Service indicator (wrench), a four-digit service code ap- pears in the indicator field. The dots in the service code flash. Clear the fault or note down the service code and inform your authorized Hako dealer. Error Cause Remedy 1.2.5.2.

  • Page 16: Stopping And Switching Off The Machine

    First Operation Stopping and switching off After completing work the machine 1. Drive to an appropriate maintenance 1. Release the bar on the bail system: area. - The traction drive, brush drive and 2. Stop the machine and switch it off. solution supply are switched off.

  • Page 17: Transportation And Lashing Points

    First Operation Transportation and lashing points When running the machine to the site of use, the squeegee and brush head must be raised. When the machine is to be transported on another vehicle or trailer, it must be secured against rolling away. Lash the machine down securely.

  • Page 18: Operation

    Operation Operation Method of operation General information The Hakomatic B45 CL DTC is a scrub- ber dryer for the wet cleaning of hard floors. 3.1.1 Brush head The brush in the brush head (Fig. 5/1) is driven by an electric motor. The brush head is lowered by means of the brush pedal.

  • Page 19: Squeegee

    3.1.5 Traction drive The Hakomatic B45 CL DTC is provi- ded with a continuously adjustable trac- tion drive. The driving speed and driving direction are controlled by the electronic drive control.

  • Page 20: Batteries And Charger

    7/1). As a result of the special charging technology implemented, only use the special quick-charger (Fig. 7/2) ap- proved by Hako. Observe the instruc- tion manual of the quick-charger. For information on driving batteries, re- fer to supplementary sheet 88-60-2556 About Quick Charge Technolo- gy, refer to section 5.4.1...

  • Page 21: Operating And Indicator Elements

    Operation Operating and indicator elements 1 Indicator field for: - Operating hour counter - Service indicator - Charge status indicator 2 Charge mode indicator 3 Key switch 4 Bail system switch 5 Direction switch 6 Driving speed control 7 Symbol for silence kit 8 Symbol for tool connection (option) 9 10 11 12 13 9 Silence kit on/off button...
  • Page 22 1 icon: charge level less than 20% Clear the fault or note down the service code and inform your authorized Hako Operating hour counter Battery icon flashes = three minutes un- dealer.
  • Page 23 Operation Bail system switch (Fig. 8/4) Letting go of the bail system switch du- ring operation stops the traction drive, Driving speed control (Fig. 8/6) the brush head drive and the solution supply. The suction turbine remains The driving speed control is a conti- switched on.
  • Page 24 Operation Symbol for silence kit (Fig. 8/7 Tool connection button (option) Solution supply on/off button The LED lights up when the silence kit (Fig. 8/10) (Fig. 8/12) function is switched on. The tool connection button is used to The button serves to switch the solution switch operation of the spray and vacu- supply on and off.
  • Page 25 Operation Attach brush: Switch the machine on again using the main switch. Position the brush cente- Brush ejection button (Fig. 8/13) red under the raised brush head. Lower The brush can be removed for mainte- the brush head. When the brush head nance purposes by pressing a button.

  • Page 26: Operating Elements On The Machine

    Operation 3.2.1 Operating elements on the machine 1 Solution tank filling neck 2 Squeegee lift lever 3 Solution filter 4 Solution draining hose 5 Brush head lift foot pedal 6 Waste water draining hose Fig.9...
  • Page 27 Operation Solution tank filling neck (Fig. 9/ 1) Solution draining hose (Fig. 9/4) The solution tank is filled through a de- The solution tank draining hose is used tachable filling neck. The fill level can to drain the solution. be seen through the draining hose. Brush head lift foot pedal (Fig.

  • Page 28: Technical Data

    Technical Data Technical Data Machine length Machine height Machine width without squeegee Machine width with squeegee Working width Squeegee width Area coverage, max. m²/h 2300 Nominal voltage Power consumption, traction drive Power consumption, aspirating engine Power consumption, brush motor No. of brushes Pieces Brush diameter Working speed...
  • Page 29 Technical Data Without With Noise emission value silence kit silence kit Sound power level (LwAd) measured according to DIN EN 60335-2-72 under maximum working conditions: dB (A) The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC 60335-2-72 under normal working conditions: dB (A) Measurement inaccuracy (KpA):...

  • Page 30: Maintenance And Service

    Hako system maintenance I: The Hako system maintenance: (every 125 operating hours) vice • ensures that the Hako vehicle is al- Completed by technical experts from an General information ways ready for operation (preventive authorized Hako service center in ac-...

  • Page 31: Maintenance Document

    Maintenance and Service Maintenance Document Handing over Hako-System-Maintenance I Hako-System-Maintenance II Hako-System-Maintenance I 125 operating hours 250 operating hours 375 operating hours Upgrade Workshop stamp Workshop stamp Workshop stamp Test drive Handing over to the customer Instruction carried out on:...

  • Page 32: Maintenance Schedule

    Maintenance and Service Maintenance Schedule Hako-System Maintenance Custo- The daily and weekly maintenance in- tervals are to be performed by the cu- stomer/operator. Interval To be performed daily weekly Fill clear water tank and proceed to chemical agent dosage Charge batteries...
  • Page 33 Maintenance and Service Hako-System Maintenance I The following maintenance woks are to be performed by an authorised Hako Service workshop. Interval To be performed every 125 hours of operation Check tank lid sealing of the soiled water tank and replace if required...
  • Page 34 Service workshop. Interval To be performed every 250 hours of operation Perform maintenance works according to Hako-System Maintenance I Inspect steering rollers for tread damages and bearing slackness and replace if required Check function of water pump and replace if required...
  • Page 35 Interval To be performed every 500 hours of operation Perform maintenance works according to Hako-System Maintenance II Check function of suction turbine and replace if required (replace at the latest after 1000 operating hours) Clean travel drive motor from carbon dust and check carbon brushes for smooth...

  • Page 36: Battery System

    Maintenance and Service Battery system 1 Indicator field with charge status indicator 2 Quick charger 3 Battery plug of quick charger 4 Battery connector on machine 5 Battery terminals 6 Quick charge-ready high-perfor- mance batteries (AGM batteries) 7 Wiring diagram Fig.10...

  • Page 37: About Quick Charge Technology

    Maintenance and Service 5.4.1 About Quick Charge Techno- Charge status Cleaning time Charging time Extra clean- Charge logy ing time • The Quick Charge Technology lets status you extend the everyday machine indicator usage time by intermediately char- 4 segments - Approx.

  • Page 38: Charging Batteries

    Pull the plug off the machi- ne's battery connector and plug in Hakomatic B45 CL DTC features two the machine's battery plug. AGM/Optima YTS 5.5 batteries (Fig. 10/6) providing a rated capacity of 75 Read and take heed of the...

  • Page 39: Charge Status Indicator

    (Fig. 10/1). The charge status than the special AGM types For information on servicing indicator is connected to a total dischar- approved by Hako must be driving batteries, refer to pro- ge signal transducer (TSG) in the ma- used! duct sheet 88-60-255.

  • Page 40: Solution Tank

    Maintenance and Service Solution tank 1 Solution tank 2 Marking 3 Fill level hose 4 Solution filter 5 Tank cap Fig.11...

  • Page 41: Filling The Solution Tank

    Maintenance and Service 5.5.1 Filling the solution tank 5.5.3 Cleaning the fresh water filter Fill the solution tank (Fig. 11/1) before Check the solution filter (Fig. 11/4) wee- starting work or as necessary. Park the kly and clean or replace it as necessary. vehicle on a level floor area.

  • Page 42: Soiled Water Tank

    Maintenance and Service Soiled Water tank 1 Soiled Water Tank 2 Drain hose 3 Suction filter 4 Tank lid 5 Drain valve sealing 6 Tank lid sealing Fig.12...

  • Page 43: Empty Soiled Water Tank

    Maintenance and Service 5.6.1 Empty Soiled Water Tank 5.6.2 Clean Soiled Water Tank 5.6.4 Checking the Draining valve Clean soiled water tank (Fig. 12/1) at Clean soiled water tank (Fig. 12/1) at seal daily intervals, as required or upon daily intervals or as required. Check the functionality of the draining acoustic signal (increased suction turbi- valve (Fig.

  • Page 44: Brush Head

    Maintenance and Service Brush head 1 Brush 2 Brush head 3 Brush head lift lever 4 Brush ejection button 5 Deflector roller 6 Sealing strip Fig.13...

  • Page 45: Changing The Brushes

    Maintenance and Service 5.7.1 Changing the brushes Attach brush: 5.7.2 Changing the deflector roller Check the brushes (Fig. 13/1) in the Check the deflector roller (Fig. 13/5) Switch the machine on again using the brush head (Fig. 13/2) weekly for signs weekly and change it as necessary.

  • Page 46: Squeegee

    Maintenance and Service Squeegee 5.8.1 Cleaning the squeegee 5.8.2 Changing the sealing strips Check the squeegee (Fig. 14/1) daily Check the inner and outer sealing strips 1 Squeegee and clean it as necessary. on the squeegee (Fig. 14/1) weekly for 2 Star-shaped knob To clean the squeegee raise it, discon- signs of wear.

  • Page 47: Adjusting The Sealing Strips

    Maintenance and Service 5.8.3 Adjusting the sealing strips Angle adjustment The angle adjustment is decisive in controlling whether the squeegee's sealing strips lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee. 2. Loosen the counternut on the adju- sting bolt (Fig.
  • Page 48 Maintenance and Service Height adjustment The height adjustment is set to 3 mm at the factory. If streaks appear despite an optimum angle adjustment, the di- stance of the rollers to the floor must be adjusted by changing the number of washers on the holder.

  • Page 49: Ec-Declaration Of Conformity

    Hako GmbH For the relevant implementation of the Name of the person authorised for safety and health requirements mentio- Hako to compile the technical file: Hamburger Straße 209-239 ned in the Directives, the following stan- D-23843 Bad Oldesloe dard (s) and / or technical specification Ludger Lüttel...
  • Page 50 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a Cleaner, Better Environment · Hako GmbH · · ·  Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338...

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