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Ice iS1100 Operator's & Parts Manual

Ride-on auto sweeper
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Operator & Parts Manual
iS1100
7000702U
REV.02(08-2016)
INTERNATIONAL CLEANING EQUIPMENT

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Summary of Contents for Ice iS1100

  • Page 1 Operator & Parts Manual iS1100 7000702U REV.02(08-2016) INTERNATIONAL CLEANING EQUIPMENT...
  • Page 2 Customer ID Number Installation Date HOW TO ORDER PARTS Only use ICE Company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail. 1. Identify the machine model. 2. Identify the machine serial number from the data label.

  • Page 3: Table Of Contents

    LEfT SIDE BRUSH ASSEMBLy........................35-36 STEERING ASSEMBLy ..........................37-41 fRONT WHEEL ASSEMBLy ........................42-43 PEDAL ASSEMBLy ............................44-45 DRIVE ASSEMBLy............................46-47 SKIRTS ASSEMBLy............................48-49 DUST CONTROL ASSEMBLy........................50-51 HOPPER ASSEMBLy ...........................52-53 ELECTRONIC BOX ASSEMBLy ........................54-55 BATTERy GROUP&BATTERy GROUP......................56-57 ACCESSORIES............................58-59 WEAR&TEAR PARTS ............................. 60 ICE iS1100...

  • Page 4: Safety Precautions

    - When lead batteries (WET) are installed on this machine, do not tilt the machine more than 30° from its horizontal position to not allow the highly corrosive acid to leak out of the batteries. When the machine is to be tilted to perform maintenance procedures, remove the batteries. ICE iS1100...
  • Page 5 - Do not charge the batteries if the battery charger cable or the plug are damaged. If the battery charger cable is damaged, contact ICE Service Center. - To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in.

  • Page 6: Machine Components

    14. Rear skirt 27. Body opening handles 15. Emergency push-button 27a.Off-board battery charger port Press it in case of emergency to stop all the machine functions. To deactivate the emergency push-button, turn it in the direction shown by the arrow. ICE iS1100...
  • Page 7 29. Hopper fastening hook 35. Tool Holder 30. Hopper handle 36. Vacuum fillter compartment cover 31. Exhaust hole 37. Cover knobs 32. Hopper wheel 38. Internal containers with handle for dumping 33. Right cover (for main broom removal) 39. Serial decal ICE iS1100...
  • Page 8 41.Lead batteries (WET) or AGM batteries 47. Electrical component cover 42. Battery connection diagram 48. Machine connector 43. Battery caps (for WET batteries only) 49. Main broom height adjusting knob 44. Battery connector 50. Vacuum fan cover 45. Battery container 51. Vacuum fan ICE iS1100...
  • Page 9 58. Charged battery warning light is on, the drive system is operating, if the led 59. Electrical component box ashes, the drive system is malfunctioning 59a. Lamellar fuse box cover 54. Pillar 55. Main fuse 54 55 56 ICE iS1100...
  • Page 10 – Main and side brooms with harder or softer bristles – Working light – Skirts of various materials – Protective roof for further information concerning the optional accessories, contact an authorised Retailer. iCE IS1100...

  • Page 11: Specifications

    Battery capacity 220 Ah C20 (AGM) Battery container inner size (length x width xheight) 21x14.7x6.1in(534x374x155mm) Dust vacuuming and filtering Values Paper dust filter 5-10 μm 38.8ft (3.6m Main brush compartment vacuum 0.43 in (11mm H filter shaker activation Electric ICE IS1100...

  • Page 12: Wiring Diagram

    OPERATOR WIRING DIAGRAM ICE iS1100...
  • Page 13 Drive system motor Main brush motor Vacuum fan Right side brush motor Left side brush motor filter shaker motor Pedal Drive speed potentiometer (pedal) Out1 Electrobrake output Emergency push-button Driver’s seat safety microswitch Main brush microswitch Side brush microswitch ICE iS1100...

  • Page 14: Operation

    1) Buy appropriate batteries (see the Technical Data paragraph and the diagram (42)). For the battery choice and installation, apply to qualified battery Retailers. 2) Install the batteries. 3) Set the battery charger (if equipped) according to the type of batteries installed. ICE iS1100...

  • Page 15: Sweeping And Brush Information

    Nylon main brush&side brush Excellent wear life,but less aggressive and performs less well in conditions with moisture or high humidity.Often used on rough surfaces or high-temperature environments because of its toughness and long wear characteristics. ICE iS1100...

  • Page 16: Starting And Stopping The Machine

    W A R N I N G ! B e f o r e l e a v i n g m a c h i n e o r p e r f o r m i n g a n y maintenance,repair,cleaning or replacement procedure,stop on level surface,turn off machine,and remove Ignition key. ICE iS1100...

  • Page 17: Machine Operation

    1) Check that the machine storage area is dry and clean. 2) Disconnect the battery connector (44). FIRST PERIOD OF USE After the first 8 hours perform the following procedures: -Check the fastening and connecting parts for proper tightening. -Check the visible parts for integrity and leakages. ICE iS1100...

  • Page 18: Maintenance

    Main brush driving belt visual inspection Nut and screw tightening check Steering chain check and cleaning Main brush driving belt replacement Main motor and drive system motor carbon brush check or replacement (1) And after the first 8 running-in hours. ICE iS1100...

  • Page 19: Main Brush Height Check And Adjustment

    Pay careful attention when performing t h e a b o v e - m e n t i o n e d c h e c k s , a n d always use the machine according to the indicated conditions. ICE iS1100...

  • Page 20: Main Brush Replacement

    10) Install the broom compartment cover (C, fig. 3) and tighten the knobs (B) and (A). 11) Install the right cover (33), then tighten the knobs (34). 12) Check and adjust the main broom height as shown in the previous paragraph. Figure5 ICE iS1100...

  • Page 21: Side Brush Height Check And Adjustment

    4) Install the new side brush on the gearmotor shaft,insert the pin (B, fig. 8) in the holes (D, fig. 8),and Figure8 engage the spring (A, fig. 8) 5) Check and adjust the side brush height as shown in the previous paragraph. ICE iS1100...

  • Page 22: Dust Filter Cleaning And Integrity Check

    (36) and check it for integrity and efficiency; if necessary replace it. 14) Assemble the components in the reverse order of disassembly, and note the following: Figure11 -Install the filter (E, Fig. 9) with the wire gauze (B, fig. 10) facing upwards. ICE iS1100...

  • Page 23: Skirt Height And Operation Check

    If necessary, for the front skirt control cable adjustment or replacement,. 6) Assemble the components in the reverse Figure17 order of disassembly. ICE iS1100...

  • Page 24: Battery Charging

    5) Disconnect the battery charger cable from the electrical mains and place it in its housing on the machine. 6) (for WET batteries only) Close all the caps (43). 7) Close the body (5). The machine is ready to be used. ICE iS1100...

  • Page 25: Fuse Check/Replacement

    It is located in an easily accessible position(15).It has to be pressed in case of emergency, to stop all the machine functions. DRIVER'S SEAT MICROSWITCH It is located inside the driver's seat and it does not allow the machine drive system to operate if the operator is not seated on the driver's seat. ICE iS1100...

  • Page 26: Alarms&Troubleshooting

    - Batteries - Engine oil - Polyester dust filter - Main and side brushes - Plastic hoses and components - Electrical and electronic components (*) (*) Refer to the nearest ICE Center especially when scrapping electrical and electronic components. ICE iS1100...

  • Page 27: Parts List

    OPERATOR CHASS ASSEMBLy ICE iS1100...
  • Page 28 Screw, RHM, M8X45, SST 1411816 Washer,Plain,φ8Xφ16X1.6 1422821 Washer, Lock, Ø8 7000269 Front Bumper 7000271 Gasket 7000270 Gasket 7000283 7000286 Gasket 7000181-4 Hook 1021616 Washer, Lock, Ø6 1521612 Socket Head, M6X12, SST 7000415 Right Cover 7000180 Knob 1221508 Screw,Ph,M5X8 7000225 Plate,Front ICE iS1100...

  • Page 29: Body Assembly

    OPERATOR BODy ASSEMBLy ICE iS1100...
  • Page 30 8133501 Mesh 8133502 Clip, Mesh 1021830 Screw, RHM, M8X30, SST 8115404 Bushing 8111008 Stopper 8111007 Bracket 1021065 Screw, RHM, M10X65, SST 1422026 Washer, Lock, Ø10 1421030 Washer,Plain,φ10Xφ30X2.5 7000025 7000307 Right Gasket 7000165 Gasket 8130099 Decal(only for i-Synergy) 7000287 ICE iS1100...
  • Page 31 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 1121403 Nut,SS,M4 1422411 Washer, Lock, Ø4 1421412 Washer,Plain,φ4Xφ12X1 7000313A Flash Light 7000316 Clamp 7000317 7000315 Bracket 1421511 Washer,Plain,φ5Xφ12X1 1221535 Screw,Ph,M5X35 1421828 Washer,Plain,φ8Xφ28X3 1021820 Screw, RHM, M8X30, SST 7000268 Bracket ICE iS1100...

  • Page 32: Main Brush Assembly

    OPERATOR MAIN BRUSH ASSEMBLy ICE iS1100...
  • Page 33 Screw, RHM, M6X20, SST 7000060 Flange 1222512 Screw, HH, M5X12, SST 7000190 Gas,Spring 7000186 Ball Bearing,6002 2RS 1655015 Key,5X5X15 7000062 Pulley,HTD60 5M 15 6W 7000192 Belt 7000512 Clips 7000513 Cable,Main Brush 7000177 Knob 7000178 Knob 1437032 Ring Retaining 7000061 ICE iS1100...

  • Page 34: Main Brush Assembly

    Main Brush Assembly (Pa66) 7000071 Main Brush Assembly (Poly) 7000620 Main Brush Assembly (Poly/Wire) 7000621 Main Brush Assembly (Mix Fibres) 7000631 Main Brush Assembly (Pa66) 1221540 Screw,Ph,M5X40 7000069-1 Plate 1123507 Nut,Lock,SS,M5 1121505 Nut,SS,M5 1021530 Screw, RHM, M5X30, SST 7000067-1 Bushing ICE iS1100...

  • Page 35: Right Side Broom Assembly

    OPERATOR RIGHT SIDE BRUSH ASSEMBLy ICE iS1100...
  • Page 36 Side Brush (Mix Fibres) 1513626 Countersunk Hex Screw,M6X25 7000194A Right Side Brush Motor 7000075 Support,Right Side Brush 7000323 Spring 1421412 Washer,Plain,φ4Xφ12X1 1311417 Screw,ST4X14 1123810 Nut,Lock,SS,M8 1411816 Washer,Plain,φ8Xφ16X1.6 7000032 Pulley 7000031 Spacer 7000030 Bracker,Cable Fixing 1021835 Screw, RHM, M8X35, SST ICE iS1100...

  • Page 37: Left Side Brush Assembly

    OPERATOR LEfT SIDE BRUSH ASSEMBLy ICE iS1100...
  • Page 38 Side Brush (Mix Fibres) 1513626 Countersunk Hex Screw,M6X25 7000193A Left Side Brush Motor 7000082 Support,Left Side Brush 1311417 Screw,ST4X14 1421412 Washer,Plain,φ4Xφ12X1 7000323 Spring 1123810 Nut,Lock,SS,M8 1411816 Washer,Plain,φ8Xφ16X1.6 7000032 Pulley 7000031 Spacer 7000030 Bracker,Cable Fixing 1021835 Screw, RHM, M8X35, SST ICE iS1100...

  • Page 39: Steering Assembly

    OPERATOR STEERING ASSEMBLy ICE iS1100...
  • Page 40 Elastic Pin,φ4X25 1421334 Washer,Plain,φ19Xφ34X3 1421612 Washer,Plain,φ6Xφ12X1.6 1123608 Nut,Lock,SS,M6 7000051-1 Hex Head Screw, SST 1123507 Nut,Lock,SS,M5 7000412 Micro Switch 1021430 Screw, RHM, M4X30, SST 1021816 Screw, RHM, M8X16, SST 1422821 Washer, Lock, Ø8 1421412 Washer,Plain,φ4.3Xφ12X1 1123406 Nut,Lock,SS,M4 7000112 Column ICE iS1100...
  • Page 41 OPERATOR STEERING ASSEMBLy ICE iS1100...
  • Page 42 7000115 Spacer 1621624 Washer,Plain,φ6.6Xφ22X2 1422616 Washer, Lock, Ø6 1021616 Screw, RHM, M6X16, SST 7000119 Return Lever,Main Brush 7000171 Lever 7000172 Spacer 1421618 Washer,Plain,φ6.4Xφ18X1.6 1123012 Nut,Lock,SS,M10 1421020 Washer,Plain,φ10.5Xφ20X2 1021816 Screw, RHM, M8X16, SST 1422821 Washer, Lock, Ø8 1421824 Washer,Plain,φ8Xφ24X2 ICE iS1100...
  • Page 43 7000173 7000294 Joint-head 1521625 Socket Head, M6X25, SST 7000705 Serial Decal 6210503 Switch 8310706A Ignition Key 7000423 Decal, Main brush 7000422 Decal, Side brush, Serial number:000000-000133 7000427 Decal, Side brush, Serial number:000134- 7000428 Cover, Steering Wheel, Serial number:000134- ICE iS1100...

  • Page 44: Front Wheel Assembly

    OPERATOR fRONT WHEEL ASSEMBLy ICE iS1100...
  • Page 45 Washer, Lock, Ø10 7000092 Plate 7000110 Chain 1021616 Screw, RHM, M6X16, SST 1422616 Washer, Lock, Ø6 1621624 Washer,Plain,φ6.6Xφ22X2 7000109 Sprocket 1655015 Key,5X5X15 7000108 Steering Shaft 7000411 Joint 1521625 Socket Head, M6X25, SST 1022065 Screw, RHM, M10X65, SST 1121008 Nut,SS,M10 ICE iS1100...

  • Page 46: Pedal Assembly

    OPERATOR PEDAL ASSEMBLy ICE iS1100...
  • Page 47 7000508 Cable,Front Skirt Lift-up 7000219 Lever 7000507 Clips 7000162 Speed Control Pedal 1411816 Washer,Plain,φ8Xφ16X1.6 1422821 Washer, Lock, Ø8 1521820 Socket Head, M8X20, SST 7000210 Front Skirt Rainsing Pedal Kit 7000161 Speed Control Pedal Kit 1621624 Washer,Plain,φ6Xφ22X2 7000218 Stopper ICE iS1100...

  • Page 48: Drive Assembly

    OPERATOR DRIVE ASSEMBLy ICE iS1100...
  • Page 49 Electric brake kit (for CCL motor 7000325A) 7000327A Serial number:000129-000132, 000138- Electric brake kit (for Amer motor 7000197A) 7000328A Serial number:000000-000128, 000133-000137 Carbon brushes (for Amer motor 7000197A) 7000197-3 Serial number:000000-000128, 000133-000137 Carbon brushes (for CCL motor 7000325A) 7000325-1 Serial number:000129-000132, 000138- ICE iS1100...

  • Page 50: Skirts Assembly

    OPERATOR SKIRTS ASSEMBLy ICE iS1100...
  • Page 51 7000128 Plate,Front Skirt 7000127 Front Skirt 1513626 Countersunk Hex Screw,M6X25 1421612 Washer,Plain,φ6Xφ12X1.6 7000147 Spring 7000130 Rear Skirt 7000131 Plate,Rear Skirt 7000134 Side Skirt 7000135 Plate,Side Skirt 7000122 Front Skirt Assembly 7000129 Rear Skirt Assembly 7000136 Left Skirt Assembly ICE iS1100...

  • Page 52: Dust Control Assembly

    OPERATOR DUST CONTROL SySTEM ICE iS1100...
  • Page 53 Screen Protection 1021616 Screw, RHM, M6X16, SST 7000195A Filter Shaker Motor 7000042 Filter Frame 7000180 Knob 7000048 Panel Filter 7000291 Gasket 7000047 Gasket(Short) 7000046 Gasket(Long) 7000265 Gasket 7000264 Rear Cover 7000175 Knob 7000164 Gasket 1121605 Nut,SS,M6 1421612 Washer,Plain,φ6Xφ12X1.6 ICE iS1100...

  • Page 54: Hopper Assembly

    OPERATOR HOPPER ASSEMBLy ICE iS1100...
  • Page 55 7000138 Hopper 1022890 Screw, RHM, M8X90, SST 7000141 Plate 7000232 Handle Assembly 1021516 Screw, RHM, M5X16, SST 1123507 Nut,Lock,SS,M5 1421510 Washer,Plain,φ5.3Xφ10X1 7000238 Left Bocket 7000236 Right Bocket 7000237 Kit Left Bocket 7000235 Kit Right Bocket 7000137 Hopper Assembly ICE iS1100...

  • Page 56: Electronic Box Assembly

    OPERATOR ELECTRONIC BOX ASSEMBLy ICE iS1100...
  • Page 57 Powr cord,Battery charger ,US (Optional) 8112040 Powr cord,Battery charger, EU (Optional) 8112050 Powr cord,Battery charger, JP (Optional) 8112060 Powr cord,Battery charger, CH (Optional) 8112070 Powr cord,Battery charger, UK (Optional) 7000322 Snap Bushing 1021535 Screw, RHM, M5X35, SST 7000247 Fuse,3A ICE iS1100...

  • Page 58: Battery Group&Battery Group

    OPERATOR BATTERy GROUP & BATTERy CHARGER ICE iS1100...
  • Page 59 OPERATOR PARTS LIST PART DESCRIPTION NUMBER REQ'D 7000169 Battery Container 8210105 Battery,6V,260AH 7000756 Harness.Battery 8210141 Cable,Battery ICE iS1100...

  • Page 60: Accessories

    OPERATOR ACCESSORIES ICE iS1100...
  • Page 61 Bracket, Front 1421518 Washer,Plain,φ5Xφ18X2 1422513 Washer, Lock, Ø5 7000413A Led Worklamp 7000114 Support,Led Worklamp 7000148 Bracket 1421824 Washer,Plain,φ8Xφ24X2 1422821 Washer, Lock, Ø8 1521820 Socket Head, M8X20, SST 7000610 Kit Protection Roof (Optional) 7000630 Kit Working Light 7000619 Cap, Rubber ICE iS1100...

  • Page 62: Wear&Tear Parts

    REQ'D 7000192 Belt 7000508 Cable,Front Skirt Lift-up 7000513 Cable,Main Brush 7000503 Cable,Right Side Brush 7000504 Cable,Left Side Brush 7000291 Gasket 7000047 Gasket(Short) 7000046 Gasket(Long) 7000265 Gasket 7000271 Gasket 7000270 Gasket 8310480 Fuse,150A 7000246 Fuse,5A 7000247 Fuse,3A 7000248 Fuse,15A ICE iS1100...

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