Car-O-Liner CMI3000 II User Manual page 13

Connection and operation
Adjustment of wire brake
The wire brake must ensure that the wire reel brakes
sufficiently before the welding wire runs over the edge of
the reel. The brake force is dependent on the weight of the
wire reel and wire feed speed. Factory setting is 15kg.
Adjustment:
• Dismount the control knob
by placing a thin screw
driver behind the knob and
thereafter pull it out.
• Adjust the wire brake by
fastening or loosening the
self-locking nut on the axle
of the wire hub.
• Remount the control knob.
Trolley with automatic mains voltage transition
(special equipment)
Machines supplied with autotransformer can be connected
to the following mains supplies:
3x230V, 3x400V, 3x440V og 3x500V.
Press the power switch (9) to turn on the autotransformer
(green indicator light). The built-in energy saver function
will automatically turn off the welding machine after 40
minutes of inactivity. Press the button (10) to turn on the
machine again (red indicator light).
The energy saver function can be permanently disconnected
by a technician.
Switch on, press, weld
Welding program setting.
• Switch on the welding machine on the main switch (2)
• Select internal/external control (see page 14)
• Select welding program
Please read how this should
1
be selected on your welding
MENU
machine in the quick guide.
Select the welding program
9
# /9
suitable for the welding wire
and shielding gas or possible
2
electrode in use.
PROG
See program table
PROGRAM TABLE: PROGRAM PACKAGE 10645900 (A0)
Prog.No Diameter Program description Gas specification Function Car-O-Liner
Polarity 10660107
101 Ø 0.8 mm Fe SG2 ER70S6 CO 100 DC + x
2
102 Ø 1.0 mm Fe SG2 ER70S6 CO 100 DC + x
2
103 Ø 1.2 mm Fe SG2 ER70S6 CO 100 DC + x
2
106 Ø 0.6 mm Fe SG2 ER70S6 CO 100 DC + x
2
111 Ø 0.8 mm Fe SG2 ER70S6 ArCO 82/18 DC/P + x
2
112 Ø 1.0 mm Fe SG2 ER70S6 ArCO 82/18 DC/P + x
2
113 Ø 1.2 mm Fe SG2 ER70S6 ArCO 82/18 DC/P + x
2
116 Ø 0.6 mm Fe SG2 ER70S6 ArCO 82/18 DC/P + x
2
201 Ø 0.8 mm ER 316 LSI ArCO 98/2 DC/P + x
2
202 Ø 1.0 mm ER 316 LSI ArCO 2 98/2 DC/P + x
203 Ø 1.2 mm ER 316 LSI ArCO 98/2 DC/P + x
2
311 Ø 0.8 mm AlMg5 ER5356 Ar 100 DC/P + x
312 Ø 1.0 mm AlMg5 ER5356 Ar 100 DC/P + x
313 Ø 1.2 mm AlMg5 ER5356 Ar 100 DC/P + x
316 Ø 1.0 mm AlMg5 ER5356 ArHe 70/30 DC/P + x
317 Ø 1.2 mm AlMg5 ER5356 ArHe 70/30 DC/P + x
332 Ø 1.0 mm AlMg5 ER5356 ArHe 50/50 DC/P + x
333 Ø 1.2 mm AlMg5 ER5356 ArHe 50/50 DC/P + x
352 Ø 1.0 mm AlSi5 ER4043 Ar 100 DC/P + x
353 Ø 1.2 mm AlSi5 ER4043 Ar 100 DC/P + x
356 Ø 1.0 mm AlSi5 ER4043 ArHe 70/30 DC/P + x
357 Ø 1.2 mm AlSi5 ER4043 ArHe 70/30 DC/P + x
372 Ø 1.0 mm AlSi12 ER4047 Ar 100 DC/P + x
373 Ø 1.2 mm AlSi12 ER4047 Ar 100 DC/P + x
501 Ø 0.8 mm CuAl8 Brazing Ar 100 DC/P + x
502 Ø 1.0 mm CuAl8 Brazing Ar 100 DC/P + x
561 Ø 0.8 mm CuSi3 Brazing Ar 100 DC/P + x
562 Ø 1.0 mm CuSi3 Brazing Ar 100 DC/P + x
571 Ø 0.8 mm CuAl8 Welding Ar 100 P + x
572 Ø 1.0 mm CuAl8 Welding Ar 100 P + x
50113796
• Adjust the welding current and secondary parameters
QUICKGUIDE CMI 3000 II
UK Please read your quickguide
Setting welding process MIG/MMA- 5 Hotstart (%)
Process setup
6 Hotstart time (sec.)
7 Slope down (sec.)
14
6 8 Stop amp time (sec.)
5 7
15 8 2
4 9 9 Stop amp (%)
12
3 10 11
16
13 10 Burn-back (1-15)
17
11 Post-gas (sec.)
18 1 12 Spot time (sec.)
13 Set current
14 Home/return
Short pressure on (14) = return to menu.
Long pressure on (14) = return to standard
14 19 control panel
6
2 15 Present sequence/sequences
5
in total
13 16 Arc adjust
17 Pulse
1 MIG pulse welding on/off
18 Gas
Gastest. Setting manuel gas/IGC (not all
versions)
1 Setting parameters 19 Arc Power (%)
Turn the control knob to set the desired
parameter value
2 Selecting welding parameter
Turn the control knob to select the desired
welding parameter
3 Pre-gas (sec.)
4 Softstart (m/min)
page 1 of 4
• The machine is now ready to weld
WARNING
When you activate the torch trigger,
there is voltage applied to the
welding wire/electrode.
Software reading
• Insert the SD-card in the
slide in the right side of
the machine.
• Turn on the machine.
• The display flashes shortly
with six lines.
• Wait until the set current is
displayed.
• Turn off the machine and
remove the SD card.
• The machine is now ready for use.
It is necessary to read software inside the new control unit by
means of a SD card, if the control unit has been exchanged.
13