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for Light Load 60 Hz Gearmotors
Introduction
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2100, 4100, 6100 Series
Top Mount Drive Package
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Set-up, Operation
& Maintenance Manual

Table of Contents

2
Preventative Maintenance & Adjustment
2
Required Tools
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3
3
4
4
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851-261 Rev. E
6
6
6
6
7
7
9
10

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Summary of Contents for Dorner 2100 Series

  • Page 1: Table Of Contents

    Set-up, Operation & Maintenance Manual 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors Table of Contents Warnings – General Safety ....Preventative Maintenance &...
  • Page 2: Warnings - General Safety

    Dorner’s Limited Warranty applies. D Accessories may be shipped loose. See accessory in- Dorner reserves the right to make changes at any time structions for installation. without notice or obligation. 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM 851-261 Rev.
  • Page 3: Product Description

    V = Variable Speed Output Shaft Type = Parallel Shaft Mount Style = Top Mount Language Code = U.S. English 2 = 2100 Series Conveyor 4 = 4100 Series Conveyor 6 = 6100 Series Conveyor * See “Ordering and Specifications” Catalog for details.
  • Page 4: Installation

    Locate drive output shaft (P of Figure 3) and remove removing guards or performing maintenance. two (2) screws (Q). 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM 851-261 Rev. E Dorner Mfg. Corp.
  • Page 5 Wrap timing belt (M) around driven pulley (J) and drive pulley (R). Install driven pulley (J) onto conveyor shaft. Figure 8 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-261 Rev. E...
  • Page 6: Timing Belt Tensioning

    Figure 11), position timing belt tensioner (U) as shown. Tension timing belt to obtain 1/8” (3 mm) Install new timing belt. 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM 851-261 Rev. E Dorner Mfg. Corp.
  • Page 7: Drive Or Driven Pulley Replacement

    Loosen tensioner (U of Figure 10). Figure 13 Complete steps 5 through 8 of “Installation” section on page 5. 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-261 Rev. E...
  • Page 8 D For a single phase motor, reverse step 1 on page 7. D For DC variable speed motor, reverse step 2 on page 7. Figure 16 2100, 4100, 6100 Series Top Mount Drive Package for Light Load 60 Hz Gearmotors SOMM 851-261 Rev. E Dorner Mfg. Corp.
  • Page 9: Service Parts

    Service Parts NOTE: For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or the factory. Item Part No. Part Description Gearmotor, 0.03 hp, 115 Volts, 62M036PL411FN 42 RPM, 60 Hz, 1-Phase, 36:1 Gearmotor, 0.03 hp, 115 Volts,...
  • Page 10: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

4100 series6100 series

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