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Summary of Contents for Frick QUANTUM LX EVAPORATOR
- Page 1 Form S90-610 M (MARCH 2008) MAINTENANCE File: SERVICE MANUAL - SECTION 90 Replaces: NOTHING Dist: 3, 3a, 3b, 3c MAINTENANCE ® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL VERSION 3.0x...
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Page 2: Table Of Contents
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 2 MAINTENANCE TABLE OF CONTENTS INTRODUCTION TO THE QUANTUM™ LX EVAPORATOR CONTROL SYSTEM..........4 QUANTUM™ LX CONTROL PANEL ENCLOSURE ..................4 EVAPORATOR REMOTE PANEL ........................4 OPERATOR INTERFACE ........................... 4 QUANTUM™... -
Page 3: Maintenance
INDEX ..................................39 THE FOLLOWING PUBLICATIONS ARE AVAILABLE Indicates an imminently hazardous ® DANGER situation which, if not avoided, will FROM THE FRICK WEBSITE frickcold.com result in death or serious injury. ® S90-610 CS Frick Quantum™ LX Evaporator Control Panel... -
Page 4: Introduction To The Quantum™ Lx Evaporator Control System
Ethernet access, which can be viewed ® information about the power supply is remotely through any web browser, or the optional Frick located under the POWER SUPPLY section Evaporator Operator Interface Panel. found later in this manual. -
Page 5: Quantum™ Lx Control Panel
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 5 QUANTUM™ LX CONTROL PANEL The following pictorial shows front the Control Panel • Display portion of the unit, and shows the following components: • Keypad •... -
Page 6: Remote Panel
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 6 MAINTENANCE REMOTE PANEL The following two pictorials represent the remote portion of • Digital and Analog control the unit. The first of these pictorials contain the following •... -
Page 7: Power Supply For The Evaporator Control Panel And Remote Panel
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 7 POWER SUPPLY FOR THE EVAPORATOR CONTROL PANEL AND REMOTE PANEL If the voltages from the power supply are within the DESCRIPTION acceptable ranges, then measure them at the Quantum™... -
Page 8: Evaporator Remote Panel Power
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 8 MAINTENANCE EVAPORATOR REMOTE PANEL POWER If the voltages from the power supply are within the acceptable ranges, then measure them at the last I/O The Evaporator Remote Panel utilizes the +5 VDC, board in the daisychain, as shown below: +12 VDC and –... -
Page 9: Quantum™ Lx Controller Board
Because of the ever-increasing speed, memory ® features, and power of microprocessors, Frick will Most problems encountered with the microprocessor continue to introduce the latest advancement in and control circuits will be the result of a wiring fault, a microprocessor control technology. -
Page 10: Replacing The Quantum™ 4 Board
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 10 MAINTENANCE correct the problem. An example of this is the statement that the Quantum™ is not booting (the Install the modified replacement board into main processor board is not starting). Unfortunately, the panel. - Page 11 ® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 11 RX (I/O Boards for zones 16-30) USB Connector TX (I/O Boards for zones 16-30) +5VDC (Depending on board version, RET / GND COM (I/O Boards for zones 16-30)
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Page 12: Quantum™ Lx Board Settings
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 12 MAINTENANCE QUANTUM™ LX BOARD SETTINGS Processor Board Jumpers Communications Board Jumpers 2 second Watchdog timer timeout Com-1 (TB1) out* 8 second Watchdog timer timeout Watchdog timer Enabled... -
Page 13: Digital Board
The associated power/communications harness will only be plugged The Frick Evaporator control system utilizes up to two into one of these connectors. Take the red (positive) Digital, and one Analog Boards. To connect all of probe of the DVM and carefully insert the end into the these boards together so that the Quantum™... -
Page 14: Active Led
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 14 MAINTENANCE Set the DVM to read DC, and set the proper range. Never plug a 120 Volt Input module into a 240 Volt The voltage reading must read a minimum of +5.0 system, and vice-versa. -
Page 15: Fuse Testing And Replacement
• connected boards. If a board has been removed, a the Frick Service Department. communication error shutdown will be issued until this If the LED is on when it should be, check for key is selected. -
Page 16: Digital I/O Board Pictorial
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 16 MAINTENANCE DIGITAL I/O BOARD PICTORIAL POWER OUTPUT MODULE Liquid (Zone A) Suction (Zone A) OUTPUT MODULE NEUTRAL Hot Gas (Zone A) OUTPUT MODULE Bleed (Zone A) OUTPUT MODULE... -
Page 17: Digital Board Settings
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 17 DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. out* No termination. -
Page 18: Analog Board
MAINTENANCE ANALOG BOARD OVERVIEW ANALOG BOARD DESCRIPTION The Frick Quantum™ LX Evaporator control panel is The Analog Board is actually a small microprocessor capable of reading external analog devices, such as board and is programmed to control analog outputs, temperature probes and pressure sensors. It uses... -
Page 19: Logic Voltage (Power) Led's
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 19 positions of one row, are internally daisy-chained on Vdc. The Power-I/O harness will have an associated each I/O board, to continue the voltages and signals voltage drop at each board connection. As an to the adjacent row. -
Page 20: Analog Outputs
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 20 MAINTENANCE ANALOG OUTPUTS find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to An Analog Output is the portion of the hardware that earth for open (infinite) impedance. -
Page 21: Analog Board Pictorial
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 21 ANALOG BOARD PICTORIAL Output Channel 8 D5 - +24Vdc Power LED Output Channel 4 Output Channel 7 Variable Speed (Zone C) Output Channel 6 Variable Speed (Zone B) -
Page 22: Analog Board Settings
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 22 MAINTENANCE ANALOG BOARD SETTINGS COMMUNICATIONS The following table is to be used when configuring the Quantum™ for external communications. 120 ohm long communications line termination. Out * No termination. -
Page 23: Service Screens
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 23 SERVICE SCREENS SERVICE – Communications Log SCREEN NAME: Service – Communications Log. Service… ACCESSING: Communications Log DESCRIPTION: This screen allows the technician to view the status of all communications ports. -
Page 24: Communications Loop-Back Test
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 24 MAINTENANCE SERVICE – Communications Loop-Back Test SCREEN NAME: Service – Communications Loop Back Test. ACCESSING: Service Communications Loop Back Test DESCRIPTION: This screen allows the user to test the integrity of each of the communications channels, by using a Loop-Back cable. -
Page 25: Diagnostics
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 25 SERVICE – Diagnostics SCREEN NAME: Analog I/O. ACCESSING: Service… Diagnostics DESCRIPTION: The Diagnostics screen has been provided as a way for the user to test the Ethernet connection. -
Page 26: Software Maintenance
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 26 MAINTENANCE SERVICE – Software Maintenance SCREEN NAME: Software Maintenance. Service… Software Maintenance ACCESSING: DESCRIPTION: This screen allows the technician to perform system software maintenance. The following selections have been provided:... - Page 27 ® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 27 • The software program will read the USB device, and the following dialog box will appear: • If the above dialog box appears, you must insert a valid USB device that has the operating system loaded on it.
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Page 28: Miscellaneous Maintenance Screens
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 28 MAINTENANCE MISCELLANEOUS MAINTENANCE SCREENS About SCREEN NAME: Sequencing. ACCESSING: About DESCRIPTION: The About screen shows the Analog and Digital boards that have been detected. If a board has lost communications, a shutdown will be issued. -
Page 29: Troubleshooting A Problem That Appears Unexplainable
PLC or Opto22 panel. □ In the event it becomes necessary to erase the ® Check that you are using the Frick recommended systems setpoints, use the following procedure: communications cable. See manual to match proper cable with type of communications (i.e.,... -
Page 30: Wiring Diagrams
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 30 MAINTENANCE WIRING DIAGRAMS Digital Inputs/Outputs (Page 1 of 3) -
Page 31: Digital Inputs/Outputs
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 31 Digital Inputs/Outputs (Page 2 of 3) -
Page 32: Digital Inputs/Outputs - Notes
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 32 MAINTENANCE Digital Inputs/Outputs (Page 3 of 3) Notes... -
Page 33: Analog Inputs/Outputs
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 33 Analog Inputs/Outputs (Page 1 of 3) -
Page 34: Analog Inputs/Outputs
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 34 MAINTENANCE Analog Inputs/Outputs (Page 2 of 3) -
Page 35: Analog Inputs/Outputs - Notes
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 35 Analog Inputs/Outputs (Page 3 of 3) Notes... -
Page 36: Communications Wiring Diagrams
® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 36 MAINTENANCE COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS QUANTUM™ LX QUANTUM™ LX QUANTUM™ LX QUANTUM™ LX To Customer COM-2 (TB2) COM-2 (TB2) COM-2 (TB2) COM-2 (TB2) -
Page 37: Recommended Spare Parts
649B0059H01 AC power supply harness 649D5581H01 DC power and communications harness Keypads 640D0186H01 Keypad/overlay with Frick logo (Quantum™ LX) 640D0060H01 Keypad/overlay with Frick logo (Quantum™) 649A1060G01 Keypad sticker (top portion) to adapt a Quantum™ keypad to Quantum™ LX keypad 649A1060G02 Keypad sticker (bottom portion) to adapt a Quantum™... - Page 38 ® S90-610 M (MAR 08) FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL Page 38 MAINTENANCE QUANTUM™ LX EVAPORATOR REPLACEMENT PARTS (Page 2 of 2) Evaporator Remote Panels Part Number Description Analog Board 640C0057G01 Analog Board #1 (Replaces existing 32 channel board #1 only - no hardware) 640C0057G33 Analog Board #1 (Field Upgrade Kit –...
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Page 39: Index
® FRICK QUANTUM™ LX EVAPORATOR CONTROL PANEL S90-610 M (MAR 08) MAINTENANCE Page 39 INDEX About Screen ..........27 Factory Setup ..........10 Active LED ............. 10 Failed Communications ......13, 18 Analog Board ....13,18, 19, 20, 24, 27, 28 Faulty Sensor..........20 Analog Board Description ...... - Page 40 Screen ..9, 10, 13, 15, 17, 18, 20, 23, 24, 27, 28 Wiring Problem ..........20 Sensor ..........20, 27, 29 ® Johnson Controls – Frick Form S90-610 M (0308) 100 CV Avenue • P.O. Box 997 Supersedes: Nothing (New Information Subject to change without notice Waynesboro, PA USA 17268-0997 Phone: 717-762-2121 •...
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